Trane UniTrane FC Installation & Operation Manual Download Page 3 | Manualshive

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UNT-SVX07A-EN

3

contents

Cross reference to related publications/information for UniTrane™ fan-coil & Force
Flo™ equipment:
• Rover™ Installation, Operation and Programming Guide, EMTX-SVX01D-EN
• Tracer™ ZN510 Unit Controller, CNT-IOP-1
• Tracer™ ZN520 Unit Controller, CNT-SVX04A-EN
• UniTrane™ Fan-Coil Catalog, UNT-PRC001-EN
• Force Flo™ Cabinet Heater Catalog, CAB-PRC001-EN

Installation ……………………………………………………………2

general information ……………………………………………2
dimensions & weights ……………………………………… 10
pre-installation considerations ………………………………28
mechanical requirements ……………………………………30
electrical requirements ………………………………………36
installation procedure ………………………………………41
pre-startup requirements ……………………………………46

Operation ……………………………………………………………49

general information …………………………………………49
sequence of operation ………………………………………50

Maintenance…………………………………………………………

60

diagnostics ……………………………………………………60
troubleshooting ………………………………………………64
maintenance procedures ……………………………………67
typical wiring diagrams ………………………………………71

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Summary of Contents for UniTrane FC

Page 1: ...Installation Operation andMaintenance UniTrane Fan Coil Force Flo Air Conditioners 200 to 1 200 cfm Models FC FF ZO and later design sequence Low vertical models FCKB FCLB SO and later design sequenc...

Page 2: ...ote disconnects and discharge all motor start run capacitors before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized For variable frequency drive...

Page 3: ...X04A EN UniTrane Fan Coil Catalog UNT PRC001 EN Force Flo Cabinet Heater Catalog CAB PRC001 EN Installation 2 general information 2 dimensions weights 10 pre installation considerations 28 mechanical...

Page 4: ...Q drain pan tocollectcondensate Factory installed andtestedcontrols Damperallowsup to 100 fresh air switch option can be ordered with a low voltage 24 volts AC transformer and three fan speed relays T...

Page 5: ...uctcollar B frontbargrille C frontstampedlouver D frontquadgrille G topquadgrille H topbargrille J topductcollar Digit 15 color 0 nopaint concealedunitsonly 1 deluxebeige 4 driftwoodgrey 2 softdove 5...

Page 6: ...mtdfansp w setpnt X unitmtdfansp w wallmtdsetpnt Y unitmtd fansp wallmtdsetpntw comm Z unitmtdfansp on cancel setpnt w comm 1 wallmtd on cancelw comm 2 wall mtd fan speed setpnt on cancel w comm 3 uni...

Page 7: ...x15 145x4x15 Volume Gal Liters 12 45 12 45 15 57 22 83 28 1 06 42 1 59 42 1 59 Fins Ft cm 48 1 6 48 1 6 48 1 6 48 1 6 48 1 6 48 1 6 48 1 6 Fan MotorData FanQuantity 1 1 1 2 2 3 3 Size Dia x Width cm 6...

Page 8: ...odel C horizontal concealed model D horizontal cabinet model E horizontal recessed model F wall hung cabinet model L low vertical concealed model K low vertical cabinet model J slope top cabinet model...

Page 9: ...tallation general information Factory Installed Piping Packages Note This figure shows piping package components and basic arrangement It is not an accurate pictorial of what factory installed piping...

Page 10: ...6 5 4 13 16 D 1 5 5 16 1 10 5 16 2 7 13 16 3 4 5 16 4 11 5 16 E 1 7 5 16 2 0 5 16 2 9 13 16 3 6 5 16 5 1 5 16 operating weight 81 109 139 147 200 shippingweight 68 96 123 131 182 Notes 1 Coil connecti...

Page 11: ...6 5 0 E 1 7 5 16 2 0 5 16 2 9 13 16 3 6 5 16 5 1 5 16 F 3 5 5 16 3 10 5 16 4 7 3 16 5 4 5 16 6 11 5 16 operatingweight 97 125 155 164 218 shippingweight 84 112 139 148 200 Notes 1 Coil connections are...

Page 12: ...2 0 3 8 2 9 7 8 3 6 3 8 5 1 3 8 E 1 6 1 8 1 11 1 8 2 8 5 8 3 5 1 8 5 0 1 8 F 1 7 5 16 2 0 5 16 2 9 13 16 3 6 5 16 5 1 5 16 operatingweight 81 109 139 147 200 shippingweight 68 96 123 131 182 Notes 1 C...

Page 13: ...4 F 3 5 5 16 3 10 5 16 4 7 3 16 5 4 5 16 6 11 5 16 G 8 5 8 8 1 8 9 7 8 8 1 8 8 5 8 H 1 4 1 10 2 4 3 4 4 10 J 1 7 3 4 1 11 3 4 2 7 3 4 3 3 3 4 4 11 3 4 operatingweight 97 125 155 164 218 shippingweigh...

Page 14: ...1 8 2 8 5 8 3 5 1 8 5 0 1 8 F 2 8 7 16 3 1 7 16 3 10 15 16 4 7 7 16 6 2 7 16 G 2 10 5 16 3 3 5 16 4 0 13 16 4 9 5 16 6 4 5 16 H 1 7 3 4 1 11 3 4 2 7 3 4 3 3 3 4 4 11 3 4 operatingweight 78 88 128 139...

Page 15: ...1 6 2 0 2 6 3 6 5 0 E 1 7 5 16 2 0 5 16 2 9 13 16 3 6 5 16 5 1 5 16 F 1 7 3 4 1 11 3 4 2 7 3 4 3 3 3 4 4 11 3 4 operatingweight 97 125 155 164 218 shipping weight 84 112 139 148 200 Notes 1 Coil conne...

Page 16: ...2 2 9 1 2 G 2 3 8 2 3 8 2 3 8 4 1 8 4 1 8 H 3 6 4 0 4 9 5 3 7 3 J 2 2 1 2 2 2 1 2 2 2 1 2 2 3 1 2 2 3 1 2 operatingweight 78 88 128 139 253 shipping weight 68 78 118 129 243 Notes 1 Coil connections a...

Page 17: ...1 8 7 5 8 D 1 6 2 0 2 6 3 6 5 0 E 1 7 5 16 2 0 5 16 2 9 13 16 3 6 5 16 5 1 5 16 F 3 5 5 16 3 10 5 16 4 7 13 16 5 4 5 16 6 11 5 16 operatingweight 97 125 155 164 218 shipping weight 84 112 139 148 200...

Page 18: ...6 3 9 15 16 D 1 10 5 16 2 7 13 16 3 4 5 16 E 2 0 1 4 2 9 3 4 3 6 1 4 operatingweight 109 139 147 shipping weight 96 123 131 Notes 1 Coil connections are always on the drain pan side and opposite the c...

Page 19: ...1 1 5 16 11 7 16 D 2 0 2 6 3 6 E 2 0 1 4 2 9 3 4 3 6 1 4 operatingweight 125 155 164 shipping weight 112 139 148 Notes 1 Coil connections are always on the drain pan side and opposite the control box...

Page 20: ...8 7 1 8 7 5 8 D 1 6 2 0 2 6 3 6 5 0 E 1 7 2 0 2 9 1 2 3 6 5 1 F 1 7 3 4 1 11 3 4 2 7 3 4 3 3 3 4 4 11 3 4 G 8 5 8 8 1 8 9 7 8 8 1 8 8 5 8 H 1 4 1 10 2 4 3 4 4 10 operatingweight 97 125 155 164 218 sh...

Page 21: ...3 11 4 3 5 3 5 5 1 2 7 5 1 2 F 2 6 2 6 2 6 2 9 1 2 2 9 1 2 G 2 2 1 2 2 2 1 2 2 2 1 2 2 3 1 2 2 3 1 2 H 3 6 4 0 4 9 5 3 7 3 operatingweight 78 88 128 139 253 shipping weight 68 78 118 129 243 Notes 1 C...

Page 22: ...22 UNT SVX07A EN Fan Coil Coil Connections Vertical Units Fan Coil Coil Connections Horizontal Units Installation dimensions weights...

Page 23: ...7A EN 23 Installation dimensions weights Force Flo Coil Connections Vertical Units Force Flo Coil Connections Horizontal Units HR Hot Water Return HS Hot Water Supply Force Flo Coil Connections Invert...

Page 24: ...mensions weights Fresh Air Opening Locations Horizontal Units Models C D and E Fresh Air Opening Dimensions Horizontal Units Unit Size 02 03 04 06 08 10 12 A 1 6 1 11 2 8 1 2 3 5 5 0 B 1 9 5 16 2 2 5...

Page 25: ...nsions weights Fresh Air Opening Locations Vertical Units Models A B F J Fresh Air Opening Dimensions Vertical Units Unit Size 02 03 04 06 08 10 12 A 1 6 1 11 2 8 1 2 3 5 5 0 B 1 9 5 16 2 2 5 16 2 11...

Page 26: ...3 8 x 4 3 4 1 04 24 3 8 x 7 1 2 1 06 33 1 8 x 7 1 2 2 08 37 1 2 x 7 1 2 3 10 12 58 1 4 x 7 1 2 4 CLEARANCE FOR DRAINAGE CONTINUOUS MORTAR RIBS TOP AND BOTTOM WOVENALUMINUM INSECTSCREEN 1 8 1 8 1 2 1...

Page 27: ...5 1 2 6 D 1 1 8 1 5 8 2 1 8 2 5 8 3 1 8 3 5 8 4 1 8 4 5 8 5 1 8 E 8 5 8 8 1 8 7 5 8 7 1 8 6 5 8 6 1 8 5 5 8 5 1 8 4 5 8 Projection Panel Dimensions Unit Size 02 03 04 06 08 10 12 A 3 11 4 3 5 3 5 5 1...

Page 28: ...al of the damage immediately by phone and mail Request an immediate joint inspection of the damage by the carrier and consignee Notify your Trane representative of the damage and arrange for repair Ha...

Page 29: ...te the following checklist before beginning unit installation Verify the unit size and tagging with the unit nameplate Make certain the floor or foundation is level solid and sufficient to support the...

Page 30: ...rns and transitions avoid sharp turns and use proportional splits turning vanes and air scoops when necessary 3 When possible construct and orient supply ductwork turns in the same direction as the fa...

Page 31: ...essary by punching out the overflow drain nipple on the auxiliary drain pan Next place a 3 8 inch inside diameter flexible plastic tube over the nipple and secure with a field supplied hose clamp Note...

Page 32: ...package the switch and coiled lead wires ship inside the piping side end panel The installer should position the lockout switch on the supply water line of the unit by sliding its spring connector ov...

Page 33: ...ropriate valve curve shown in Chart I MR 1 on page 34 to determine which setting is necessary to achieve the appropriate pressure drop The M line is the appropriate line 3 Carefully remove the Schrade...

Page 34: ...tallation Note Instructions for using this chart are on the previous page For the manual circuit setter provided with the fan coil or Force Flo use the M line for reference Chart I MR 1 Manual circuit...

Page 35: ...require one psig of pressure at the steam trap discharge for each two feet elevation to ensure continuous condensate removal 8 Proper steam trap selection and installation is necessary for satisfactor...

Page 36: ...oes not have a disconnect switch the power leads and capped ground wire are inside the control panel If the unit has a disconnect switch the power leads are wired to the junction box switch on the con...

Page 37: ...04 0 6 06 04 0 5 06 04 1080 800 600 06 1 4 12 09 0 9 12 09 0 6 12 09 1080 800 600 08 1 7 13 10 1 0 13 10 0 8 13 10 1080 800 600 10 1 0 06 04 0 6 06 04 0 5 06 04 1080 800 600 1 4 12 09 0 9 12 09 0 6 1...

Page 38: ...low vertical fan coils unit size unitvoltage kW kW kW kW 03 115 1 0 1 5 2 0 04 115 1 0 1 5 2 0 2 5 06 115 1 0 1 5 2 0 2 5 Low vertical units are only available with electric heat in combination with t...

Page 39: ...8 7 5 31 3 277 60 1 2 3 0 10 9 4 5 16 3 7 5 27 1 208 60 3 3 2 25 6 3 3 3 9 2 5 7 15 9 240 60 3 3 3 0 7 3 4 5 10 9 7 5 18 1 480 60 3 4 3 0 3 7 4 5 5 5 7 5 9 1 12 208 60 1 2 2 25 10 9 3 3 15 9 6 6 31 8...

Page 40: ...9 240 3 3 2 5 7 5 18 1 480 3 4 2 5 7 5 9 1 208 1 2 3 4 7 9 38 0 240 1 2 4 5 10 5 43 8 06 277 60 1 2 4 5 10 5 38 0 208 3 3 3 4 7 9 21 9 240 3 3 4 5 10 5 25 3 480 3 4 4 5 10 5 12 7 208 1 2 4 5 10 1 48...

Page 41: ...startup Failure to have panels and filters in place may cause motor overload Horizontal Units Install horizontal units suspended from the ceiling using the four 5 8 inch diameter double key slot hang...

Page 42: ...alla tion position and use 2 or 3 5 inch bolts whichever is best suited for installation Also install two safety chains assemblies on these sizes Note Expansion collar is furnished with fan coil with...

Page 43: ...omm jack Figure I IP 3 Zone sensor with on cancel and comm jack Figure I IP 2 Zone sensor with off auto high low fan speeds setpoint knob on cancel and comm jack Figure I IP 5 Zone sensor only install...

Page 44: ...a 2 x 4 electrical junction box Follow the instructions given in the Interconnection Wiring section and route the wires as shown in the wiring diagram Refer to the typical wiring diagram or to the uni...

Page 45: ...units meets the national Fire Protection Association N F P A Standard 90A or 90B concerning the use of concealed ceiling spaces as return air plenums Verify correct ceiling opening dimensions on unit...

Page 46: ...using 277VAC Do not use a trunk and branch configuration if possible Trunk and branch configurations shorten the distance cable can be run Communication Wiring Units with Tracer ZN510 and ZN520 Only...

Page 47: ...dling section Check nameplate unit data so that it matches the sales order requirements pre startup requirements Unit Location 1 Ensure the unit location is adequate for unit dimensions ductwork pipin...

Page 48: ...h option 2 Position the fan mode switch to either high medium low or the auto position 3 Rotate the setpoint dial on the zone startup Installation sensor module to 55 F for cooling or 85 F for heating...

Page 49: ...be broken if field modifications are needed However switches must be properly set for the unit to operate safely and properly See Figure O GI 1 Manual Fan Mode Switch The manual fan mode switch is av...

Page 50: ...cycles to maintain setpoint temperature Fresh air damper option is open Operation sequence of operation Tracer ZN520 Operation Off Fan is off control valve options and fresh air damper options close T...

Page 51: ...main coil hot water assumed in aux coil Binary Inputs BIP1 Low Temperature Detection Option The factory hard wires the low temperature detection sensor to binary input 1 BIP1 on the Tracer ZN010 and Z...

Page 52: ...rs include a thermistor soldered to the sensor s circuit board Unit mounted sensors include a return air sensor in the unit s return air stream 3 Changeover units include an entering water temperature...

Page 53: ...damper position goes to the economizer standby mini mum position The economizer standby minimum position can be changed using Rover service tool In the occupied standby mode the controller uses the oc...

Page 54: ...discharge air temperature to its low limit Discharge Air Tempering The discharge air tempering function enables when cold outdoor air is brought in through the outdoor air damper causing the discharg...

Page 55: ...default determined by heat cool mode Continuous Fan Operation During occupied and occupied standby modes the fan normally is on For multiple speed fan applications the fan normally operates at the se...

Page 56: ...before initializing another sampling If the controller determines the entering water temperature is valid for heating or cooling it resumes normal heating cooling control and effectively disables ente...

Page 57: ...tic will not be generated when the controller commands the fan off A diagnostic will only be generated if the fan status input does not close after one minute from energizing a fan output or any time...

Page 58: ...include a return air sensor in the units return air stream 3 Changeover units include an entering water temperature sensor Table O SO 15 Analog inputs description terminals function range zone TB3 1...

Page 59: ...ovides additional flexibility to allow you to apply communi cated hardwired or default setpoints without making physical changes to the unit Similar to hardwired setpoints the effective setpoint value...

Page 60: ...ed Fresh air damper Enabled electric heat Enabled Baseboard heat Enabled Local fan mode failure On Valves Enabled Fresh air damper Enabled Electric Heat Enabled Baseboard heat Enabled Local setpoint f...

Page 61: ...ler 4 Through Rover Trane s service tool 5 Tracer ZN520 by using any other communicating device ab le to access the controller s diagnostic reset input 6 Tracer ZN520 by cycling the fan switch from Of...

Page 62: ...communicated to the controller the unitcontrols the fan to off The unit is not capable of heating or cooling when the controller is in this mode Valve override The controller can communicate a valve o...

Page 63: ...However based on thecurrent step in the test sequence the fresh air damper may not be open Refer to the Manual Output Test section Unit configuration The controller must be properly configured based...

Page 64: ...nit control options Figure M T 2 shows a relay board detail Additional information on switch settings follows Switch SW1 Controller Type SW1 determines the unit control type Position 1 indicates one o...

Page 65: ...he controller is in Manual output test mode If the LED blinks twice the controller is in Manual output test mode with one or more diagnostics present indicates whether the controller is powered on 24...

Page 66: ...ttempts to clear all diagnostics 2 For all 1 heat 1 cool applications including 2 pipe changeover BOP4 energizes in the cooling test stage and BOP5 energizes in the heat test stage This occurs even th...

Page 67: ...esh air opening they require an additional filter for the fresh air opening CAUTION Replace all panels and filters properly All unit panels and filters must be in place prior to unit startup Failure t...

Page 68: ...ed by operating experience Cleaning frequently is dependent upon system operating hours filter maintenance and efficiency and dirt load Follow the suggested methods in the following paragraphs Steam a...

Page 69: ...rt the fanboard when removing it from the unit Failure to properly support fanboard may result in minor to moderate personal injury Replacing the Motor The capacitor for all unit motors can be replace...

Page 70: ...by Trane or others refer to the appropriate manufacturer s literature for allowable waiting periods for discharge of capacitors Verify with an appropriate voltmeter that all capacitors have discharge...

Page 71: ...UNT SVX07A EN 71 typical wiring diagram Maintenance CSTI Fan Speed Switch...

Page 72: ...72 UNT SVX07A EN typical wiring diagram Maintenance CSTI Non Fan Speed Switch...

Page 73: ...UNT SVX07A EN 73 typical wiring diagram Maintenance Line voltage fan speed switch...

Page 74: ...74 UNT SVX07A EN typical wiring diagram Maintenance Tracer ZN010 with electric heat...

Page 75: ...UNT SVX07A EN 75 typical wiring diagram Maintenance Tracer ZN510 with main and auxilliary valves...

Page 76: ...76 UNT SVX07A EN typical wiring diagram Maintenance ZN520 with 2 stage electric heat...

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Page 80: ...Literature Order Number File Number Supersedes Stocking Location Trane has a policy of continuous product improvement and reserves the right to change design and specifications without notice Only qu...

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