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Repair and Service Manual
BODY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
10002660
Fig. 7 Headlight Grille Assembly
Instrument Panel Replacement
Tool List
Qty.
Torx Bit, T30 ................................................................ 1
Wrench, 10mm ............................................................ 1
Socket, 10mm.............................................................. 1
Ratchet ........................................................................ 1
Bit Driver...................................................................... 1
Drill .............................................................................. 1
Drill Bit .........................................................................1
Pry Bar.........................................................................1
Punch, Small ............................................................... 1
Rivet Gun..................................................................... 1
To prevent personal injury, discon-
nect negative (-) battery cables
before servicing vehicle.
DO NOT reuse rivets.
1.
Remove the upper OPS (See Upper OPS Frame
Removal and Installation on page 80).
2.
Remove Lower OPS weldment (See OPS Lower
Weldment Removal and Installation on page 82).
3.
Remove the rocker panels (See Rocker Panel
4.
Remove the cowl (See Cowl Replacement on
5.
Remove the gauge panel (See Gauge Panel
6.
Remove the self threading nuts (25) that attach the
instrument panel to the support (24).
7.
Remove the two bolts (21) that attach the instrument
panel (10) to the support (24) (Ref. Fig. 8).
8.
Fold down the floor mat to access the rivets (11, 12)
9.
Drill out the rivets (26, 27) securing the instrument
panel to the floorboard (Ref. Fig. 9).
10. Pull the instrument panel from the vehicle.
Assemble in the reverse order of removal using new riv-
ets.
Tighten all hardware to the torque values specified below.
18
20
17
16
18
15
Item
Torque Specification
21
25 - 40 in. lbs. (2.8 - 4.5 Nm)
25
12 - 18 in. lbs. (1.3 - 2 Nm)