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Toyota 8FBE18T, Operator'S Manual

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Toyota 8FBE18T Operator'S Manual Download Page 36

36

REPLACEMENT CYCLE

 (Based on total operating hours or months, 

whichever comes first)

EVERY

6 WEEKS

3

6

12

months

EVERY

250

500

1000

2000

hours

HYDRAULIC SYSTEM

Cylinder

Cylinder mounting looseness, damage ....................................................

T

←

←

Looseness, deformation and damage of rod and rod end.........................

I

←

←

Cylinder operation ...................................................................................

I

←

←

Natural drop, natural forward tilt .............................................................

M

←

←

Oil leakage and damage ...........................................................................

I

←

←

Pin and cylinder shaft support wear and damage.....................................

I

←

←

Lifting speed ............................................................................................

M

←

←

Uneven movement ...................................................................................

I

←

←

Hydraulic pump

Oil leakage and abnormal noise...............................................................

I

←

←

Hydraulic oil tank

Oil level, contamination...........................................................................

I

←

←

Tank and oil strainer.................................................................................

C

←

Oil leakage ...............................................................................................

I

←

←

Hydraulic filter

Filter clogging..........................................................................................

C

Control lever

Operation..................................................................................................

I

←

←

Oil control valve

Oil leakage ...............................................................................................

I

←

←

Relief pressure measurement ...................................................................

M

Safety valve function ...............................................................................

I

←

←

Hydraulic hose and piping

Oil leakage ...............................................................................................

I

←

←

Deformation and damage.........................................................................

I

←

←

Linkage looseness ....................................................................................

T

←

←

SAFETY DEVICES, ETC.

Head guard

Welded portion cracks..............................................................................

I

←

←

Deterioration, damage..............................................................................

I

←

←

Note:

In case of hard operating conditions, the service interval of 170 hours or 1 month may be recommendable.

REPLACEMENT CYCLE

 (Based on total operating hours or months, 

whichever comes first)

EVERY

6 WEEKS

3

6

12

months

EVERY

250

500

1000

2000

hours

Backrest

Looseness in mounting parts ....................................................................

T

←

←

Deterioration, cracks and damage ............................................................

I

←

←

Lighting system (OPT)

Operation, mounting condition.................................................................

I

←

←

Horn

Operation, mounting condition.................................................................

I

←

←

Turn signals (OPT)

Operation, mounting condition.................................................................

I

←

←

Instruments

Operation ..................................................................................................

I

←

←

Backup buzzer (OPT)

Operation, mounting condition.................................................................

I

←

←

SAS.

Operation ..................................................................................................

I

←

←

Looseness and/or damage at sensor fittings .............................................

I

←

←

Damage to, deformation of  and/or oil leakage at functional parts and loose 
mounting...................................................................................................

I

←

←

Looseness at and/or damage to wire harnesses ........................................

I

←

←

Performance of lock cylinder and/or accumulator (4 wheels only)..........

Ι

Load sensor rust or corrosion ...................................................................

I

OPS

Function ....................................................................................................

I

*

I

←

←

Seat

Mounting looseness, damage....................................................................

I

←

←

Seat belt damage and operation ................................................................

I

←

←

Deadman seat operation............................................................................

I

←

←

Seat switch operating condition................................................................

I

*

I

←

←

Body

Frame, cross member, etc. damage, cracking ...........................................

I

Bolt and nut looseness ..............................................................................

T

Rear-view mirror (OPT)

Dirt, damage .............................................................................................

I

←

←

Rear reflection ..........................................................................................

I

←

←

Heater (OPT)

Filter cleaning ...........................................................................................

I

←

←

Other

Lubrication status .....................................................................................

L

←

←

*

 : For new vehicles

*1

: Fissure and crack detector

*2

: Inspection every 21000 hours

(En-35)

Summary of Contents for 8FBE18T

Page 1: ......

Page 2: ...Avoid electric power lines Know the locations of inside and outside power lines and maintain suffi cient distance Be sure to perform pre operation checks and periodic maintenance This will prevent su...

Page 3: ...rate the automatic forks leveling control during material handling operation because the vehicle may tip over In case of a vehicle with an attachment do not allow the forks to be automatically positio...

Page 4: ...f the OPS system before operation Not loaded Loaded High lift height Stop with leveling forks mast vertical Stop with mast vertical or up to 1 to rear side depen ding on the load Low lift height Trave...

Page 5: ...nt risks shall be taken when disposing recycling batteries Consult your Toyota dealer about exchange or discarding the batteries CAUTION PLATE A caution plate is attached to the vehicle Thoroughly fam...

Page 6: ...Accelerator pedal 6 PIN code entry system OPT 7 Multi function display 8 Cup holder 9 Armrest 10 Lefthand direction lever OPT 11 Steering column tilt adjust lever 12 Lamp switch OPT 13 Turn signal sw...

Page 7: ...7 8 9 10 11 12 switch 1 Travel 2nd speed setting indicator switch 2 power select indicator Time or date selection switch Press switch 3 on the general screen to switch the date and time display Meter...

Page 8: ...or main circuit DM Traveling motor PM Pump motor When overheated the performance of vehicle is lim ited After the warning indicator is displayed leave the vehicle with the key switch on for a while 20...

Page 9: ...ttery capacity reaches the set warning level of remaining charge default second level 1 The battery capacity blinks 2 After the key switch is turned to ON a warning buzzer sounds for 5 seconds If the...

Page 10: ...state in backward tilted state SCREEN FUNCTIONS Power select Every time the switch 2 is pushed in the general screen the power select mode will shift to the right in sequence S P H When the original...

Page 11: ...urned on When logged on for models with PIN code entry sys tem 2 Lap time meter LAP It counts the time when the key switch is turned on When logged on for models with PIN code entry sys tem Pressing s...

Page 12: ...can change it into such operation specifica tion in masked function However in such operation specification a lighter weight than the set value wrongly activates the alarm frequently because of fluctu...

Page 13: ...ompleting entering a PIN reset the entered numbers and return the system to the logoff state Logoff operation The operator can turn off the vehicle by pushing the logoff switch when the vehicle activa...

Page 14: ...aximum Height Limiter Maximum fork height mm Height value mm 4300 1715 4500 1785 4700 1885 5000 1985 5500 2185 6000 2335 6500 2535 7000 2735 7500 2935 Automatic height control value table 1 1 Maximum...

Page 15: ...ng so activates the auto leveling function 1 General screen Lowest target screen Middle target screen Highest target screen 1 Cancel of the target and activation Displaying the general screen by click...

Page 16: ...all the memories is displayed by selecting the menu HEIGHT SET CLR by using the switch 1 and switch 4 on the operator s menu screen Continuing to press switch 1 CLR for two seconds can clear all the m...

Page 17: ...stepped off or until the speed becomes stable In case that the vehicle speed has already exceeded the maximum speed it is gradually decreased and limited to the maximum speed If the maximum speed lim...

Page 18: ...ion of this feature Measurement of shock The menu MEAS SETTING can help to determine the appropriate setting values by displaying the momentary generated shock values and the detected peak shock value...

Page 19: ...the center of the steering wheel to sound the horn ARMREST Note If the OPS indicator is displayed on the screen release the accelerator pedal return all levers to their neutral positions and return t...

Page 20: ...and backward tilting speed are controlled by the angle of this lever Attachment levers These levers operate an attachment Attachment speed is controlled by the angle of the levers 1 Joystick OPT Load...

Page 21: ...rward Not tilting forward Low lifting height Fork stopped in the horizontal position with mast in the vertical position Lift to the maximum height Not tilting forward Automatic height control OPT Note...

Page 22: ...he top of the lever grip pushed to return the lever to the original position A Caution Caution Caution Be sure to depress the brake pedal when operat ing the parking brake When operating the lever hol...

Page 23: ...ward reverse traveling Before turning the key switch ON be sure to pull the parking brake When the parking brake is released the forklift can be operated Note If the OPS indicator is displayed on the...

Page 24: ...ask a Toyota dealer for a copy Note Make sure the pocket is closed securely 1 2 3 4 Swivel seat OPT This option can improve posture and the view during backward driving Also it supports getting off be...

Page 25: ...through steering column lock lever 3 Move the seat forward to the foremost position 4 Move the armrest back to the backmost position Push the armrest down at the downmost position Slide the armrest up...

Page 26: ...fficient strength Never use the holes on the upper side of the counterweight to hoist the vehicle Rear view mirrors OPT Set mirror angles before vehicle start Caution Caution Caution Do not rely only...

Page 27: ...rform specific gravity inspection at least once a week and check that proper charging is done and that there is no extreme difference in specific gravity in the battery cells Specific gravity after ch...

Page 28: ...el 1 Open the battery hood 2 Disconnect the battery plug 3 Remove the side hood 4 Remove the vertical direction battery stopper to open 5 Replace the battery case by lifting and pulling the battery tr...

Page 29: ...area away from open flames 2 Keep the battery hood open 3 Keep away from open flames Post a danger sign 4 If you are using a vehicle with a cabin Option fully open the doors rear window etc of the ca...

Page 30: ...ave the vehicle inspected at a Toyota dealer Caution Caution Caution Since industrial vehicle tires use high pressure air misshaped or cracked rims are extremely danger ous Never exceed the specified...

Page 31: ...0 mm 2 Level line At the maximum level line of forks 4001 to 5000 mm 3 Level line At the maximum level line of forks 5001 to 6000 mm 4 Level line At the maximum level line of forks 6001 to 7000 mm 5 L...

Page 32: ...Check the mast to make sure that it can be properly tilted forward and backward and raised up Also make sure that the mast can automatically stop at its horizon tal position BEFORE GARAGING THE VEHICL...

Page 33: ...e data for appropriate tire pressure 1 Hub nuts Rear wheel 1 Park the vehicle on a level surface and turn the rear wheels 90 2 Apply the parking brake and chock the wheels Insert the jack under the we...

Page 34: ...Hydraulic filter z z Air filter of hydraulic oil tank cap z z Drive unit oil z Wet disc brake oil z Wheel bearing z Power steering hose Every 2 years Power steering rubber parts Every 2 years Materia...

Page 35: ...ng angle to right and left I Power steering Oil leakage and oil level I Looseness in mounting parts I Power steering hose damage I REPLACEMENT CYCLE Based on total operating hours or months whichever...

Page 36: ...1 month may be recommendable REPLACEMENT CYCLE Based on total operating hours or months whichever comes first EVERY 6 WEEKS 3 6 12 months EVERY 250 500 1000 2000 hours Backrest Looseness in mounting p...

Page 37: ...n above can be used as the sound level at operators ears Values are in accordance with EN 12053 measurement methods Item Vehicle model 8FBET15 8FBE K T16 8FBE K T18 8FBET20 8FBMT15 8FBMT16 8FBMT18 8FB...

Page 38: ...hicle Agip Arnica A 15 or equivalent Chassis and mast Grease fitting Proper amount MP grease Molybdenum disulfide grease Esso beacon 32S Battery Proper amount Distilled water Mast Height volume of oil...

Page 39: ...EKT18 8FBET18 8FBET20 Rear Pneumatic Shaped Cushion 140 55 9 4 00E 9 Standard Pneumatic not applicable Non Marking 140 55 9 4 00E 9 Option WHEELS TIRES 4W Vehicle model Type Tire size Wheel size Tire...

Page 40: ...hours daily II Inspect every 40 hours weekly III Inspect every 250 hours 6 weeks IV Inspect every 1000 hours semi annually V Inspect every 2000 hours annually VI Inspect every 3000 hours 1 5 years In...

Page 41: ...rear pin 16 Wet disc brake 17 Side Shifter OPT I Inspect every 8 hours daily II Inspect every 40 hours weekly III Inspect every 250 hours 6 weeks IV Inspect every 1000 hours semi annually V Inspect ev...

Page 42: ...mm K 2150mm L 120mm N 35mm O 30 27 25 28 26 27 P 2055mm Q 924mm 1017mm 929mm 1017mm R 1000mm S 348mm 355mm T 1264mm 1372mm 1480mm 1372mm 1480mm U 170 5mm 177 5mm 170mm V 1782mm 1890mm 1998mm 1897mm 20...

Page 43: ...in areas instead of on the load capacity chart the vehicle s allowable load is engraved on the name plate Check the load center and capacity before start ing operation 1 Vehicle model 2 Specialty mode...

Page 44: ...With Standard Load Backrest K Tilt Range N Load capacity P Tilt Range S Load capacity E Without Load Backrest F With Standard Load Backrest L Forward M Backward 500 mm Load center Q Forward R Backward...

Page 45: ...0 120 120 5 7 1470 5 7 1300 5000 3100 5545 6260 120 120 5 7 1450 5 7 1250 FW 3000 2000 3555 4260 1485 780 5 7 1500 5 7 1500 3300 2150 3855 4560 1635 930 5 7 1500 5 7 1500 3500 2250 4055 4760 1735 1030...

Page 46: ...5960 120 120 5 7 1570 5 7 1450 5000 3100 5545 6260 120 120 5 7 1550 5 7 1400 FW 3000 2000 3555 4260 1485 780 5 7 1600 5 7 1500 3300 2150 3855 4560 1635 930 5 7 1600 5 7 1500 3500 2250 4055 4760 1735 1...

Page 47: ...700 4700 2900 5245 5960 120 120 5 7 1650 5000 3100 5545 6260 120 120 5 7 1600 FW 3000 2000 3555 4260 1485 780 5 7 1800 3300 2150 3855 4560 1635 930 5 7 1800 3500 2250 4055 4760 1735 1030 5 7 1800 3700...

Page 48: ...00 2900 5245 5960 120 120 5 7 1920 5000 3100 5545 6260 120 120 5 7 1850 FW 3000 2000 3555 4260 1485 780 5 7 2000 3300 2150 3855 4560 1635 930 5 7 2000 3500 2250 4055 4760 1735 1030 5 7 2000 3700 2350...

Page 49: ...0 120 120 5 7 1450 5 7 1400 5000 3100 5545 6260 120 120 5 7 1400 5 7 1350 FW 3000 2000 3555 4260 1485 780 5 7 1350 5 7 1500 3300 2150 3855 4560 1635 930 5 7 1500 5 7 1500 3500 2250 4055 4760 1735 1030...

Page 50: ...20 120 5 7 1500 5 7 1500 5000 3100 5545 6260 120 120 5 7 1450 5 7 1450 FW 3000 2000 3555 4260 1485 780 5 7 1600 5 7 1600 3300 2150 3855 4560 1635 930 5 7 1600 5 7 1600 3500 2250 4055 4760 1735 1030 5...

Page 51: ...120 120 5 7 1700 5 7 1700 5000 3100 5545 6260 120 120 5 7 1650 5 7 1650 FW 3000 2000 3555 4260 1485 780 5 7 1800 5 7 1800 3300 2150 3855 4560 1635 930 5 7 1800 5 7 1800 3500 2250 4055 4760 1735 1030...

Page 52: ...00 2900 5245 5960 120 120 5 7 1800 5000 3100 5545 6260 120 120 5 7 1750 FW 3000 2000 3555 4260 1485 780 5 7 2000 3300 2150 3855 4560 1635 930 5 7 2000 3500 2250 4055 4760 1735 1030 5 7 2000 3700 2350...

Page 53: ...53 En En 52...

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