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Town & Country Fireplaces D Series, Installation Manual

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Town & Country Fireplaces D Series Installation Manual Download Page 44

100001140

The air shutter on the burner tube controls the primary combustion air. It is set to the closed position at 
the factory for natural gas fuel. If using liquid propane,  see “Propane Conversion” on page 33. Some 
adjustment may be necessary to obtain desired flame and to eliminate carbon deposits. Evaluate flame 
appearance after the fireplace has reached operating temperature. See Figure 95 for proper flame pattern.

Open primary air if the door glass and firebox have carbon accumulation and/or the flames are long, dark and 
stringy. The shutter may also be opened to lessen the flame height.

NOTE:
Proper air shutter setting is required.

The flame should be just orange and “lazy”.  It should NEVER be set to create sooting on 
internal parts and door glass.

 Burner Flame Adjustment 

Figure 95:  Example of desirable flame pattern.

44

TCWS54STOK_270619-56

Summary of Contents for D Series

Page 1: ...ppliance This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used This appliance is suitable for installation in a bedroom or bed sitting...

Page 2: ...ded tape for exterior side vapour barrier 11 Building materials Outer trim profile view 12 Non combustible board detail 14 Non combustible recessed installation detail 14 Calcium silicate board 14 Secure steel frame to combustible framing 15 Adjustable Lintel 15 Lintel Adjustment 16 Power Venting Options 17 Electrical 18 Installation 18 Wall Switch and Remote Control 19 Linking the remote control ...

Page 3: ...d others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance...

Page 4: ...in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless upon inspection...

Page 5: ...74 3 4 54 1 16 3 3 16 1 2 54 1 16 74 3 4 Front view Top view Profile view Figure 1 TCWS54STOK Dimensions variable adjustment See page 15 100001140 5 TCWS54STOK_270619 56 Fireplace Dimensions ...

Page 6: ...appliance See Figure 2 Maximum Mantel extension See Figure 2 Mantel support 4 in 102 mm Vent pipe 1 3 4 in 45 mm MANTEL CLEARANCE A 9 B 6 C 3 MANTEL DEPTH D 12 E 6 3 4 F 1 1 2 MANTEL CLEARANCE CHART MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON COMBUSTIBLE FINISH MATERIAL SEE FIG 11 12 NON COMBUSTIBLE ZONE DO NOT INSTALL ANY COMBUSTIBLE MATERIAL ELECTRICAL WIRING OR GAS PLUMBING IN THIS ARE...

Page 7: ...lass is very fragile and should be handled with care The door frame is held in place by two spring loaded latches that are operated by a one piece latch handle 1 Remove safety barrier screen Figure 4 by prying the top portion of the screen toward you then lift the screen from its tabs inset located at the base of the door frame 2 Remove the TC Finishing Touch Trim Kit from the door frame If instal...

Page 8: ... where gas supply piping may be plumbed Various types of installations are possible such as a peninsula wall an island and between two interior walls Figure 9 Due to high temperatures do not locate this fireplace in areas of high traffic or near furniture or draperies The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Figure 2 and Figure 3 EXAMPLE...

Page 9: ...er Consult local build ing codes for specific requirements Due to high temperatures non combusti ble backer board such as cement board or its equivalent must be used to sheet in the front of the fireplace extending to the top of the metal frame and laterally to the framing edge bars Figure 15 Standard sheet rock dry wall may be used beyond this If the backer board is not to be finished with other ...

Page 10: ...n Building envelope sealing procedure Stainless steel flashing 1 2 OSB board factory installed Outer door trim Wall Exterior wall sheathing Seal joint with flashing tape prior to applying house wrap barrier film not supplied Use supplied double sided tape to adhere house wrap barrier film to stainless steel flashing Figure 10 Building envelope sealing 10 TCWS54STOK_270619 56 ...

Page 11: ...terior side Figure 11 Tape for exterior wall vapour barrier Double sided tape for exterior side vapour barrier A strip of double sided tape is pre applied to the inside portion of the exterior wall This allows the installer to extend the application of vapour barrier so that the entire exterior wall is protected from moisture 11 TCWS54STOK_270619 56 ...

Page 12: ...ow frame and siding or facing material needed to allow for removal of outer door trim Siding or facing material may make contact with the door frame on the top and sides of the door frame but not with the bottom of the door frame There must be a minimum 1 1 2 inch space between the bottom of the door frame and the siding to allow for ventilation Siding or facing material must not make contact with...

Page 13: ...factory installed over stainless steel flanges Peel backing from double sided tape prior to applying house wrap barrier film Double sided tape pre applied to outdoor box to keep vapour barrier film firmly in place Figure 13 Double sided tape for outdoor box 13 TCWS54STOK_270619 56 ...

Page 14: ...th care Inspect board prior to installation and do not use if cracked NOTE It is recommended to pre drill mounting holes in the board prior to securing to the framing This will prevent the board from cracking Figure 17 Non combustible board location NON COMBUSTIBLE MATERIAL MUST EXTEND TO THE TOP EDGE AND TO THE SIDE EDGE OF THE FRAMING KIT NON COMBUSTIBLE BOARD ONLY IN THESE AREAS NOTE FIREPLACE ...

Page 15: ...d to protrude past the lintel bars attached to the fireplace under ANY circumstance Secure steel frame to combustible framing Bend out the tabs 90 degrees before inserting the unit into its framed housing Figure 19 Secure the frame assembly to the wood frame through the tabs Figure 20 Install Non Combustible Board not supplied Use drywall screws 8 to install the non combustible board NON COMBUSTIB...

Page 16: ...ing use the following steps to change it 2 Remove safety barrier screen 3 Remove the door trim from the door frame 4 Loosen the securing bolts in the upper and lower corners on each side of the lintel Figure 23 and remove the lintel Rotate the assembly to have the desired edge away from the fireplace 5 The lintel assembly can then be adjusted to align flush with your facing material by sliding in ...

Page 17: ...ting where venting lengths between 3 feet to 110 feet are required the power vent unit TCVT PV7 110 must be used The internal fan speed in this power vent unit must be switched to the HIGH setting Where Vertical power venting is required the power venting unit TCVT PVCV must be used Total vent ing length can be up to 110 feet but is restricted to a 66 foot maximum vertical rise There is no interna...

Page 18: ... 28 and Figure 29 6 Attach the wall switch to the framing in the desired location 40 ft is supplied with fireplace 7 Route the wall switch control cable as required to the wall switch Figure 31 8 Attach one end of the wall switch control cable to the interface board Figure 29 and the other end to the wall control Figure 31 9 Do not install batteries into the wall switch Figure 32 Battery holder mu...

Page 19: ...straightened paper clip into the PROGRAM slot on the wall switch 3 Press the internal PROGRAM button once and wait until you hear 3 beeps from the wall switch 4 Press the ON OFF button of the remote unit Once the wall unit beeps 3 times the remote is programmed 5 The toggle on the wall switch must be kept in the REMOTE position in order to use the remote control unit The NV PV Natural Vent Power V...

Page 20: ...ce to a home automation system Home Automation NOTE Digital I O must be connected to a dry contact relay Analog flame and light input through 0 10 volt DC signal scaled as follows Low 1 volt High 10 volts Figure 35 Home automation wiring Home automation cable length The cable from the home automation system to the wall switch should be a length of no more than 200 feet SUPPLIED CABLE FROM FIREPLAC...

Page 21: ...e inlet accepts a 3 8 N P T fitting Correct gas line diameter must be used to assure proper operation and pressure A drip leg must be installed in the gas supply line going to the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line from entering the control valve It is essential that a union or flanged connection be installed just upstream of the val...

Page 22: ... the Natural Gas and Propane Installation Code CSA B149 1 All electrical installations should be performed by a qualified electrician to the Canadian and U S National Electrical Codes CSA C22 1 for Canada ANSI NFPA 70 for the U S and or local electrical codes Under no circumstances shall a rheostat be used to alter the voltage supply to this unit MINIMUM VENTING CLEARANCES TO COMBUSTIBLE MATERIALS...

Page 23: ...combination of other elbows equaling 90 degrees may be used 2 per each 90 degree turn used must be deducted from the total allowable venting length of 110 Minimum total vent length is 3 ft plus one 90 degree elbow Ensure vent pipe is properly supported Venting Configurations 66 maximum vertical rise 110 maximum vent length using power vent minimum venting 3 plus one 90 degree elbow 66 maximum vert...

Page 24: ...ator vent outlet J 12 inches 30 cm min Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance K 6 feet 1 8 m min Clearance to a mechanical air supply inlet L 7 feet 2 1 m min Clearance above paved side walk or a paved driveway located on public property M 0 inches 0 cm min Clearance under veranda porch deck or balcony Vent Terminal Minimum Clear...

Page 25: ...loor support SV5BM Wall band SV5RSA Attic radiation shield SV5RSM Wall radiation shield SV5BF Firestop SELKIRK DIRECT TEMP Number Description 1605006 6 Pipe Length 1605009 9 Pipe Length 1605012 12 Pipe Length 1605018 18 Pipe Length 1605024 24 Pipe Length 1605036 36 Pipe Length 1605048 48 Pipe Length 1605082 4 10 Pipe Adjustable 1605215 45 Elbow 1605230 90 Elbow 1605424B Cathedral ceiling support b...

Page 26: ... Temperature self adhesive aluminium tape provided Wrap the tape completely around the joint and press firmly in place Inner pipe does not need to be sealed APPROVED HIGH TEMP SELF ADHESIVE TAPE SUPPLIED VENT PIPE Figure 39 Taping vent pipe 26 TCWS54STOK_270619 56 Vent Pipe Sealant ...

Page 27: ...Optional Tranquility Burner 2 3 4 lbs sand 1 Hardware pack 1 Pilot rock 2 Burner assemblies 1 Burner tray assembly 5 Pebble sets 2 Secondary floor halves without lights 3 Tray legs A B C D E F B C A D E F D G G G H H Contents of Package 100001140 27 TCWS54STOK_270619 56 ...

Page 28: ...crews until you put the center tray leg in place Figure 42 and Figure 43 2 Attach tray legs as shown in Figure 43 The center tray leg and the right side of the secondary floor are attached with the same screws to the center floor leg 3 Attach pilot to center tray leg Figure 44 ATTACH HERE AND ON OPPOSITE SIDE ATTACH CENTER TRAY LEG AND SECONDARY FLOOR TOGETHER ROUTE PILOT UP THROUGH HERE ROUTE PIL...

Page 29: ... TIP A light will aid aligning the holes in the tray with the leg CAUTION The burners should be tightly butted up against each other at the center to ensure correct operation 5 Remove the panel retainer clips from inside the firebox and install the side panels Replace the panel retainer clips Figure 46 and Figure 47 ENGAGE BURNER VENTURIS ONTO ORIFICES NOTE PROCEED TO AND FOLLOW INSTRUCTIONS IN Ga...

Page 30: ... tray around pilot first then the other 6 screws 7 Place sand into the burner tray and brush smooth Use caution not to get sand near the burner ports Figure 49 Figure 48 ng04 Securing pilot SECURE PILOT HERE FIRST Figure 49 Smoothing sand with brush 30 TCWS54STOK_270619 56 ...

Page 31: ...rock points towards the same side of the fireplace Figure 52 to Figure 60 8 Eachrockhasaslotinit sbase and is marked with a letter and an arrow Figure 50 The rocks must be positioned so that the arrows face the same way A B C D E F G H J Figure 50 Bottom of rock with arrow Figure 52 Rock A right side Figure 53 Rock B Figure 54 Rock C Figure 55 Rock D Figure 56 Rock E Figure 57 Rock F 31 TCWS54STOK...

Page 32: ...e pilot rock over the pilot with the opening facing the center of the burner 13 Install porcelain cover strips that are supplied with the panelset narrowedgeshould face the center of the fireplace Figure 63 and Figure 64 Figure 58 Rock G Figure 59 Rock H Figure 60 Rock J Figure 61 Rock A left side Figure 62 Rock B left side Porcelain strips Figure 63 porcelain strips Figure 64 Porcelain strip prof...

Page 33: ...onents must be used to ensure correct input After conversion confirm proper manifold pressure 1 If installed remove the sand and rocks from the burners 2 If installed remove the burner tray 8 screws Figure 66 3 Remove burners by gently lifting uptheendanddisengagingfrom the orifice 4 Remove access panel beneath the burners in order to remove the gas valve motor head stepper motor See SIT conver si...

Page 34: ...ion sticker after conversion is finished 7 Slide the pilot adjustment band over and ensure that the hole in the orifice band is showing Figure 70 shows NG position Figure 71 shows LP position 8 Fill in the date and the name of the person who performed the conversion in the white area on the conversion label sample below Peel off the protective backing and apply the conversion label directly over t...

Page 35: ...CWS 54NG03C2 For Model TCWS54 Series C2 These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together Refer to the Installation and Operating Instructions for proper gas supply safety requirements and operating instructions IMPORTANT THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER Optional Twilight Diamond Burner C B...

Page 36: ...rt the wires leading from the secondary floor half through one of the grommets in the bulkhead plate 3 On the bulkhead side tilt the floor approximately 45 degrees and insert the wires from the floor through the rubber grommet in the bulkhead plate Figure 72 4 Insert the pilot up through the pilot hole then lower and secure the secondary floor half in place 5 Place the first burner as shown in Fig...

Page 37: ...ide Figure 77 10 Secure the mesh to the burners with screws provided by screwing through mesh to each small flange on the burners 8 per burner Figure 77 PANEL RETAINER CLIP NOTE PROCEED TO AND FOLLOW INSTRUCTIONS IN Gas Pressure Check on page 43 BEFORE INSTALLING BURNER TRAY AND MEDIA Screws Screws Figure 75 Panel retainer clip Figure 76 Side panel installed Figure 77 Mesh installation 100001140 3...

Page 38: ...e panel set into the fireplace as shown in Figure 78 with the narrow edge facing the center of the fireplace 12 Spread the glass media evenly over the entire mesh tray leaving the small protrusion above the pilot clear of glass Figure 78 Positioning the porcelain strips 100001140 38 TCWS54STOK_270619 56 ...

Page 39: ... and in front of the glass once the fireplace door is installed Installation Indoor side only 1 With the door in place begin by setting out the two side trim pieces and the top piece Each of these three trim pieces require 2 small button magnets which are included with the trim pieces 2 Install the two side trim pieces first using two smaller magnets on each piece as shown in Figure 79 and Figure ...

Page 40: ...y barrier screen 4 The meshed trim piece for the bottom rests on the floor and in the gap between the outer most door frame and the fireplace glass Figure 83 and Figure 84 5 The trim kit comes with a Town Country badge Figure 85 Affix this badge to the right hand side of the lower meshed trim piece as shown in Figure 86 6 Attach the magnetic safety barrier screen Figure 87 to the outer most door f...

Page 41: ...outs located in the electrical connection compartment cover Figure 90 For the right hand secondary floor lighting route the wires through the same grommet and into the electrical connection box Figure 91 Connect the wires to a switched 120 VAC 60Hz 3A power supply one pair made up of one wire from the left and one wire from the right light set to the HOT incoming line The remaining pair to the Neu...

Page 42: ...100001140 42 TCWS54STOK_270619 56 Neutral Line Ground Wall Switch Lights Terminal Block Left Panel Right Panel Figure 92 TCWS54ST lights wiring diagram ...

Page 43: ...running 5 When testing is complete shut off the gas remove the fitting and replace the plug Thread sealant will be required to ensure a gas tight connection Note To test the gas pressure turn off the gas supply before removing the plug from the supply pres sure test port or manifold pressure test port Verify gas pressures with the fireplace lit and on the highest setting MANIFOLD PRESSURE TEST POR...

Page 44: ...nce after the fireplace has reached operating temperature See Figure 95 for proper flame pattern Open primary air if the door glass and firebox have carbon accumulation and or the flames are long dark and stringy The shutter may also be opened to lessen the flame height NOTE Proper air shutter setting is required The flame should be just orange and lazy It should NEVER be set to create sooting on ...

Page 45: ...tip up into vertical position Figure 97 3 Attach the side panel securing tabs previously removed Repeat steps 2 3 with other side panel 4 Place porcelain strips as shown in Figure 99 NOTE Install burner now NOTE The Porcelain strips that came with your panel set have a short flange on one long edge This short flange should face in towards the burners and media RETAINING CLIP RETAINING CLIP PORCELA...

Page 46: ... to OFF turn off all electric power to the fireplace and call your service technician or gas supplier Note Sufficient time must be allowed for air to escape from lines if the unit is being lit for the first time 4 Push the On Off switch to the fireplace Off 5 Allow sufficient length of time minimum 5 minutes for any gas in the combustion chamber to escape If you still smell gas STOP Follow B in th...

Page 47: ...he fireplace Re install glass retaining clips Annual Inspection a Remove glass panel and inspect the decorative burner media such as logs pebbles glass etc for soot build up If excessive build up of soot is present have a qualified service person inspect and adjust the unit for proper combus tion Clean the decorative media and use a brush or vacuum cleaner to clean the burner paying close attentio...

Page 48: ...Part Description TCWS 847718 TC Widescreen 54 See Through Outdoor kit Trim Inner TCWS 847804 TC Widescreen 54 See Through Outdoor kit Trim Outer TCWS 8478 TC Widescreen 54 See Through Outdoor kit Glass Assy Indoor outdoor Installation kit Figure 100 Door trim 48 TCWS54STOK_270619 56 ...

Page 49: ...TCH ASSEMBLY 2 1B CONTROL BOX 2 GLASS ASSEMBLY C W GASKET 5 FINISHING TOUCH TRIM KIT TCRP 54WSTRIMKIT 6 ORIFICE 2pcs 5021 332A 7 MAIN GAS SUPPLY TUBE 1pcs 5019 223 Not shown KIT CONTENTS 3 FRAMING KIT 3A STEEL STUDS 4 PANEL SETS 4A PANEL FRONT BASE 4B PANEL LEFT SIDE 4C PANEL REAR 4D PANEL RIGHT SIDE 1 2 3 4 3a 4a 4b 4c 4d 49 TCWS54STOK_270619 56 Replacement Parts TCWS 54DST WHEN ORDERING INCLUDE ...

Page 50: ...boxes 5096 921 3 SAND Two Bags TC42 SAND34 4 PILOT ROCK BLACK 5096 995BLK PILOT ROCK GREY 5096 995GRY PILOT ROCK PLAIN 5096 995 1 2 KIT CONTENTS Replacement Parts Tranquility Burner 50 TCWS54STOK_270619 56 WHEN ORDERING INCLUDE PART NUMBER WITH DESCRIPTION ITEM DESCRIPTION PART NO ...

Page 51: ...D BURNER TCWS 54NGST03D 2 GLASS MEDIA 3 required TCRP 501201 3 LIGHT BULB 5033 713 Replacement Parts Twilight Diamond Burner 1 KIT CONTENTS 51 TCWS54STOK_270619 56 WHEN ORDERING INCLUDE PART NUMBER WITH DESCRIPTION ITEM DESCRIPTION PART NO ...

Page 52: ... 1b 1 4 FLEX TUBE 1c 1 2 FLEX TUBE 1d CONTROL MOUNTING BRACKET 1e IGNITION MODULE 1f WIRING HARNESS 1g TRANSFORMER 1h PRESSURE TEST ASSEMBLY 1i REGULATOR BOARD 1j PRESSURE SWITCH 2 BULKHEAD ASSEMBLY KIT 2a INLET PLATE 2b INLET PLATE GASKET 2c ELEC BULKHEAD GASKET 2d 1 2 BULKHEAD FITTING 2e 1 4 BULKHEAD FITTING 2f ELEC BULKHEAD FITTING 3 COMMUNICATION CABLE KIT 4 TEST FITTING 5 WALL SWITCH ASSEMBLY...

Page 53: ...100001140 Wiring Diagram 53 TCWS54STOK_270619 56 ...

Page 54: ...ôtés droit et gauche se déterminent en se mettant devant l appareil et en lui faisant face Top Back and Side Standoffs Sommet Arrière et Côté Butée 0 in 0 po 0 mm Sidewall to Appliance Du mur latéral a l appareil 4 in 4 po 102 mm Ceiling to Appliance Plafond a l appareil 24 in 24 po 610 mm Mantel to Appliance Du manteau al appareil 9 in 9 po 229 mm Maximum Mantel Extension Allongement maximum du m...

Page 55: ...100001140 55 TCWS54STOK_270619 56 ...

Page 56: ...w townandcountryfireplaces com 2975 Allenby Rd Duncan BC V9L 6V8 Printed in Canada 2019 Copyright Pacific Energy Fireplace Products LTD Reproduction adaptation or translation without prior written permission is prohibited except as allowed under the copyright laws ...

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