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Chapter 3 System Construction

6F8C1625

3.1 Configuration of the FL654A Remote I/O Station

The FL654A remote I/O station consists of only the basic unit, or basic unit and expansion unit.

The basic unit consists of the power supply module, the FL654A, and the G2 I/O module on the

dual-purpose basic and expansion base. To extend the unit, install the expansion interface.

The expansion unit consists of a power supply module, a G2 I/O module, and an expansion interface

on a dual-purpose basic and expansion base.

Each expansion interface is connected with an expansion cable. The maximum unit configuration is

4 units.

Figure 3-1 shows the configuration diagram.

Both the basic and expansion unit bases must be installed to a vertical panel with the power

modules located at the left.

FL654A

Power module

Expansion
interface

G2 I/O modules

Dual-purpose
basic and
expansion base

Empty slot (only in the case of BU668)

Power module

Expansion
interface

G2 I/O modules

Dual-purpose
basic and
expansion base

Basic unit

Expansion unit

Figure 3-1 Configuration of the Remote I/O Station

Summary of Contents for FL654A

Page 1: ...Unified Controller nv Series FL net Remote I O Station Module FL654A User s Manual 6F8C1625 ...

Page 2: ...e information herein may be changed in the future without notice 4 All possible measures have been taken to prepare the information herein If you have any question comment or find any error please contact us TC net PROSEC TOSLINE TOSDIC CIEMAC are registered trademarks of Toshiba Corporation Ethernet is registered trademarks of Fuji Xerox Co Ltd Microsoft Windows HyperTerminal are registered trade...

Page 3: ...sk of light or medium injury 2 or only property damage 3 1 A serious injury indicates loss of sight injury burns high low temperature electric shock broken bones or intoxication that will have aftereffects and require hospitalization or long term hospital visits for healing 2 An injury indicates an injury burn or electric shock that does not need hospitalization or long term hospital visits for he...

Page 4: ...tions due to rapid temperature changes A place with low or high temperature outside of the installation condition A place with high humidity outside of the installation condition A place with direct sunlight A place near equipment generating strong radio waves or magnetic fields It may cause accidents Mandatory Install the device in a place where maintenance and inspection can be done easily Other...

Page 5: ... or apply strong shocks to the device or board It may cause failure Mandatory Before touching the device or board touch a grounded metal to discharge the static electricity of your body Otherwise it may cause malfunction or failure due to static electricity Mandatory Wipe off stain on the device module or board with a soft cloth For severe stain use a wet cloth wrung tightly Leaving them stained m...

Page 6: ...gization It may cause an electric shock Mandatory Before using check that the power capacity frequency voltage and regulation comply with the device specifications If not it may cause damage of the device or fire due to overheat as well as not obtaining the original performance of the device Mandatory When the ambient or internal temperature of the device rises abnormally or failure occurs in the ...

Page 7: ...e power cord and cables It may cause breaks or heating Prohibited Do not insert any metal into the gaps of the device main body It may cause fire Mandatory When you attempt to perform program change forced output RUN HALT controls etc during operation check for safety Incorrect operation or negligence in checking safety conditions may cause accident or machine damage Mandatory Set the switch with ...

Page 8: ...e critical for safety Operation control systems of mass transportation systems and air traffic control systems 3 Special considerations indicate discussions with Toshiba s engineers to construct a safe system e g employing fool proof design fail safe design or redundant design Disclaimer Toshiba shall not be responsible for any damage caused by fire or earthquake acts of a third party other accide...

Page 9: ...ith protocol version 2 00 but FL net protocol version 1 00 compliant equipment and protocol version 2 00 3 01 class 1 compliant equipment cannot be operated on the same network When building the system please use it unified to protocol version 2 00 3 01 Class 1 compliant equipment Even when connecting with other company s FL net compliant module please use the same protocol version CAUTION Do not ...

Page 10: ...y Integrated Controller V series model 2000 FA Control Network FL net OPCN 2 FL611 FL612 Module Operation Manual 6F8C1068 Integrated Controller V series model 2000 FA Control Network FL net OPCN 2 FL622 Module Operation Manual 6F8C1470 Integrated Controller V series model 3000 FA Control Network FL net OPCN 2 FL311 FL312 Module Operation Manual 6F8C1067 Integrated Controller V series model 3000 FA...

Page 11: ...re used in the explanation is inserted as an aid to the understanding of the reader and it is not necessarily the same as the actual product In addition we are sorry that we may carry out improvements without particular notice in order to improve performance and functions so please be forewarned ...

Page 12: ...ystem inspection and replacement and disposal of modules Chapter 5 I O configuration information Describes I O configuration information setting by I O automatic recognition function of FL654A Chapter 6 Talker and Listener Area Describes setting of talker and listener areas and assignment of data Chapter 7 RAS Function Describes the RAS function of FL654A and how to check information Chapter 8 Sta...

Page 13: ... TBL LBH and LBL 11 Chapter 3 System Construction 13 3 1 Configuration of the FL654A Remote I O Station 14 3 2 Installation and Wiring of the FL654A Remote I O Station 17 3 3 Connection of Communication Cable 17 3 4 Safety Circuit 18 3 5 Starting and Stopping 18 3 5 1 Starting 18 3 5 2 Stopping 18 3 6 Startup Procedure 20 3 6 1 CONF LOCK Designation Startup 20 3 6 2 AUTO Designation Startup 21 Cha...

Page 14: ...6 3 Version Display 45 7 6 4 I O Layout 45 7 6 5 In ring Node Map 46 7 6 6 Cyclic Node Map 46 7 6 7 Common Memory Area Data 47 7 6 8 RAS Counter 47 7 6 9 Event Log 48 7 6 10 FL net Log 50 Chapter 8 Startup Using nV Tool 51 8 1 Outline of Operation 52 8 1 1 Settable Range 52 8 1 2 Allocation of G2 I O Module Data to Common Memory 53 8 2 Remote I O Startup Procedure 54 8 2 1 Sample System 54 8 2 2 A...

Page 15: ...Function 76 9 1 4 Event Log Read out Function 77 9 1 5 Operation Mode Setting 79 9 1 6 Calendar Time Setting 79 9 1 7 LAN Management Information 81 9 2 nV Tool Error 83 Appendix A Specifications 85 A 1 General specifications 86 A 2 FL654A module specifications 87 Appendix B Outside Dimensions 89 Appendix C Accessories and Related Products 91 C 1 Accessories 92 C 2 Related Products 93 Appendix D De...

Page 16: ...6F8C1625 xiv ...

Page 17: ...1 1 1 Chapter 1 Overview Describes the functions and features and operations of the FL654A 1 1 Functions and Features 2 1 1 1 Functions 2 1 1 2 Features 3 1 2 Input Output and Send Receive Operation 4 ...

Page 18: ...erforms data communication by assigning the input module to the talker area of FL net cyclic transmission common memory and the output module to the listener area 2 Operation setting function The FL654A can specify the network connection I O status at the time of failure and the talker listener area position on the FL net cyclic transmission common memory by the switch For details refer to Chapter...

Page 19: ...protocol version 2 00 3 01 class 1 compliant equipment cannot be operated on the same network 2 Cyclic transmission The FL654A can perform I O data communication with cyclic transmission of 50 ms 32 units and 2 K words 2 K bits targeted for performance target of FL net Important The FL654A is applied to systems within the range of cyclic transmission performance according to FL net standard 3 Remo...

Page 20: ...area as send data and the receive data of the listener area to the output module as output data The FL net cyclic transmission periodically sends the data of the talker area and stores the receive data in the listener area The figure below shows an example of assigning both the talker and listener areas to Area 2 Input module Input module Input module Output module Output module Output module FL65...

Page 21: ...6 2 2 LED Indicators 7 2 3 RUN HALT Switch 8 2 4 Node Address Switches NA H NA L 8 2 5 Mode Setting Switch MODE 9 2 6 FL net Communication Connector FL net 9 2 7 Tool Connection Connector TOOL 10 2 8 Operation Setting Switch 11 2 9 Talker Block Head Listener Block Head Setting Switches TBH TBL LBH and LBL 12 ...

Page 22: ...ators FLN Green Network participation indication LNK green Network participation indication FL net Communication LNK Green Ethernet link indication TX green FL net send indication Connector ACT Orange FL net send receive indication RX green FL net receive indication TBH TBL LBH LBL Operation Talker Block Listener Block Setting Head Setting Head Setting Switch Switches Switches Module Name LED Indi...

Page 23: ...ing status On Abnormal Off Normal The cause of turning ON is as follows Parameter not set Parameter format error Cyclic transmission area overlaps with other nodes OFF FLN green Indicates participation status in the FA network On Participated Blinking Node number error Protocol version mismatch Off Not participating The cause of turning OFF is as follows Parameter abnormal or unset Transmission li...

Page 24: ...IP address This setting causes the IP address to be 192 168 250 N Where N represents the node number set using this switch N is set in the range of 1 to 254 1 to 16 FE in hexadecimal For more information on this see 9 3 4 FL net IP Address in the FL net Module Common User s Manual Do not use node number 0 since it has been reserved as a special address for factory setting If the switch is set to 0...

Page 25: ...e and the FL net communication connector FL net so that they are inserted The FL net communication connector has integrated LED display of LNK and ACT indicating the state of the transmission line Table 2 4 LED indication of FL net communication connector LED Name Description of Indication Possible Cause in Details Indication in Normal Status LNK green Indicates the link status of Ethernet On Link...

Page 26: ...I O and collect RAS information by the terminal software of PC It is used for setting and maintenance of the FL654A module by nV Tool For how to use it see Chapter 5 I O configuration information Chapter 7 RAS Function Chapter 8 Startup Using nV Tool and Chapter 9 Maintenance Using nV Tool The connector and connection cable are as follows Connector USB connector B type Connection Cable USB cable A...

Page 27: ... I O configuration information 3 4 Description ON ON Mode in which I O module input output is performed based on saved information LOCK OFF ON Mode in which I O module input output is performed automatically recognizing the current I O configuration AUTO ON OFF Mode in which I O module input output is performed according to specification by nV Tool TOOL OFF OFF Mode in which I O module installatio...

Page 28: ...the talker block head setting switch It periodically sends data in cyclic transmission In contrary the FL654A reads data starting at the head address of the listener area set using the listener block head setting switch It outputs data to the output modules The switches set the numbers of blocks that are formed by dividing Area 1 512 words or Area 2 8K words of the FL net cyclic transmission commo...

Page 29: ...uration of the FL654A Remote I O Station 14 3 2 Installation and Wiring of the FL654A Remote I O Station 17 3 3 Connecting the Communication Cable 17 3 4 Safety Circuit 18 3 5 Starting and Stopping 18 3 5 1 Starting 18 3 5 2 Stopping 18 3 6 Startup Procedure 20 3 6 1 CONF LOCK Designation Startup 20 3 6 2 AUTO Designation Startup 21 ...

Page 30: ...dule and an expansion interface on a dual purpose basic and expansion base Each expansion interface is connected with an expansion cable The maximum unit configuration is 4 units Figure 3 1 shows the configuration diagram Both the basic and expansion unit bases must be installed to a vertical panel with the power modules located at the left FL654A Power module Expansion interface G2 I O modules Du...

Page 31: ...and expansion base BU668 BU666 BU664 Power module 100 to 240 AC input 5 V output at 8 A PS691 100 to 240 AC input 5 V output at 7 A PS693 24 V DC input PS632 Expansion interface Standard version IF661 Cover Empty module PS600 Unit cover PS601 Expansion cable standard version 0 3m CS6R3 0 5m CS6R5 0 7m CS6R7 1 2m CS6R1 FL net remote I O station I O station FL654A ...

Page 32: ...C sink type DO635 4 Triac output module 12 points AC663 1 Contact output module independent common 8 points RO662S 1 Contact output module 16 point RO663 1 Analog input module 8 bits 4 ch 1 to 5 V DC 4 to 20 mA external resistor AD624L 4 Analog input module 8 bits 4ch 0 to 10 V DC AD634L 4 Analog input module 12 bits 4 ch 1 to 5 V DC 4 to 20 mA external resistor AD624 4 Analog input module 12 bits...

Page 33: ...t Output Wiring in the same way as the controller and type1 light 3 3 Connecting the Communication Cable The FL654A supports 10BASE T and 100BASE TX Follow the procedure below to connect the communication cable The following describe connection of the cable on the assumption that a Category 5 or more UTP cable has already been provided Match the direction of the RJ 45 connector of the UTP cable an...

Page 34: ...of expansion unit basic unit 2 Turn ON the external power supply for G2 I O module and the load power supply If possible use the same power system for the external power supply and the load power supply If it is difficult arrange for their power to be turned on simultaneously or in the order of external power supply load power supply CAUTION Power on in the following order Power on the FL654A powe...

Page 35: ... and the load power supply before turning off the FL654A power supply and the I O control power supply If these are not followed accident or machine damage may be caused Share the external power supply to the G2 I O module with the load power supply wherever possible If this is impossible configure the system so that the external power supply and the load power supply turn off simultaneously Manda...

Page 36: ...in i Install the power expansion FL654A and I O modules in the base unit When the expansion unit is used connect an expansion cable v Connect the communication cable vi Turn ON the power Start up After that I O module input output is automatically performed based on the saved I O information when power is turned ON in this condition FL654A switch settings in step i Node address Depends on the syst...

Page 37: ...unication cable iii Turn ON the power Start up FL654A switch settings in step i Node address Depends on the system Talker block head and listener block head Depends on the system RUN HALT switch HALT Operation setting switch Ethernet setting Set according to the system Generally auto negotiation is set I O composition setting I O module input output based on the current I O module configuration I ...

Page 38: ...Chapter 3 System Construction 6F8C1625 22 3 ...

Page 39: ...intenance and Inspection Describes the system inspection and replacement and disposal of modules 4 1 Daily Inspection 24 4 2 Periodic Inspection 25 4 3 Maintenance Parts 26 4 4 Replacing Modules 26 4 5 Disposing Modules 26 ...

Page 40: ...reen ACT orange lit Check switch setting and cable connection Reset the I O configuration information Checking I O unit input module LED indication Lit when the corresponding input signal is ON Check that the input voltage is within the specified range Check that the input terminal block is not loose Check that the modules are installed securely Checking I O unit output module LED indication Lit w...

Page 41: ...damaged No damages to cables Installation condition Check the base unit is securely attached to the chassis Not loose or no play Check each module is securely attached to the base unit Not loose or no play Check that the connector of cable is not loose and the cable is not damaged No damages to cables Around nV Tool Check that the functions of the nV Tool are normal by executing simple operations ...

Page 42: ... 2 Remove the existing module 3 Install the new module in the same switch position as the removed module 4 Turn ON the power to the remote I O station WARNING At the time of replacement work so as not to approach the equipment connected to the station that has not been turned off If the device is connected to a station that has not been turned off the operation status may change depending on the r...

Page 43: ...escribes I O configuration information setting by I O automatic recognition function of FL654A 5 1 I O Automatic Recognition Function 28 5 2 Connecting PC 29 5 3 Starting Terminal Software 29 5 4 Procedure for Checking I O Configuration Information 30 ...

Page 44: ...on status CONF SW3 OFF SW4 OFF Then check if the information automatically recognized by the FL654A is correct according by the terminal software of the PC Completing this check allows the I O configuration information to be saved in the FL654A s nonvolatile memory Finally turn OFF the power and change the operation setting switch as specified below Then the FL654A performs I O module input output...

Page 45: ...l Software Start the terminal software select the port configure it and configure the ASCII terminal The setting is as follows Table 5 1 Terminal software port and ASCII terminal settings Item Settings Remarks Transmission rate 19200bps Data bit 8 bits Parity None Stop bit 1 bits Flow control None Line feed code for talk CR Line feed code for listen CR Local echo ON As an example Figure 5 1 shows ...

Page 46: ... on the PC screen If there is no problem with the I O configuration information please press Enter with Y Figure 5 2 shows an example display of I O configuration information This information is written to the internal nonvolatile memory How to read the display in Figure 5 2 1 In case of basic unit SLOT 0 is the slot on the right of FL 654A 2 In the case of the expansion unit SLOT 0 is the left ed...

Page 47: ... X 1W Talk C1 0039W SLOT 7 Y 1W Listen C2 0003W UNIT 1 SLOT 0 X 1W Talk C1 0040W SLOT 1 Y 1W Listen C2 0004W SLOT 2 X 1W Talk C1 0041W SLOT 3 Y 1W Listen C2 0005W SLOT 4 X 1W Talk C1 0042W SLOT 5 Y 1W Listen C2 0006W SLOT 6 X 1W Talk C1 0043W SLOT 7 Y 1W Listen C2 0007W UNIT 2 SLOT 0 X 1W Talk C1 0044W SLOT 1 Y 1W Listen C2 0008W SLOT 2 X 1W Talk C1 0045W SLOT 3 Y 1W Listen C2 0009W SLOT 4 X 2W Ta...

Page 48: ...Chapter 5 I O configuration information 6F8C1625 32 5 ...

Page 49: ...33 6 33 Chapter 6 Talker and Listener Areas Describes setting of talker and listener areas and assignment of data 6 1 Setting up the Talker and Listener Areas 34 6 2 Restriction on I O Expansion 38 ...

Page 50: ... FL654A switch settings the head addresses of the talker and listener areas are set as follows a For common memory Area 1 The head addresses are set using block numbers of blocks divided in 2 words b For common memory Area 2 The head addresses are set using block numbers of blocks divided in 32 words FL net cyclic common memory Area 1 512 words Area 2 8k words Block 0 32 words Block 1 32 words Blo...

Page 51: ...r block head listener block head setting switches as described in the previous item The talker and listener area lengths are determined by the types of I O modules to be installed in the base unit and the number of the modules Talker area length total of data length of the input modules in use Listener area length total of data length of the output modules in use For the number of words used by ea...

Page 52: ...ener areas in the order of the I O modules Allocation is made in the ascending order of unit numbers and in the same unit it is made in the ascending order of slot numbers Note that the basic unit is a smallest unit For example if both the talker and listener areas use Area 2 of the common memory both DIP SW5 and SW6 are OFF and the talker block head is set to 04h TBH 0 TBL 4 and the listener bloc...

Page 53: ...ot 1 AD624 4W Unit 1 slot 2 AD624 4W Common memory s talker area 84h 87h 85h 86h 88h 8Fh 8Ch Address Unit 0 slot 5 DO633 1W Unit 0 slot 6 DO633 1W Unit 0 slot 7 DO633 1W Unit 0 slot 8 DO633 1W Unit 1 slot 3 DA622 2W Unit 1 slot 2 DA622 2W Common memory s listener area 200h 203h 201h 202h 204h 208h Address Unit 1 slot 2 DA622 2W 206h Status 4W 80h Figure 6 3 Assignment of specific example of I O mo...

Page 54: ...625 38 6 6 2 Restriction on I O Expansion To expand I O modules add the module s after the configuration of the I O modules already installed This allows the I O modules to be expanded without affecting the existing allocated I O configuration ...

Page 55: ...ity 40 7 4 Operation in the Event of FL net Failure 41 7 5 LED Indication in the Event of Module Down 42 7 6 Gathering RAS information using Terminal software 43 7 6 1 Initial Setting 43 7 6 2 Node Status 43 7 6 3 Version Display 45 7 6 4 I O Layout 45 7 6 5 In ring Node Map 46 7 6 6 Cyclic Node Map 46 7 6 7 Common Memory Area Data 47 7 6 8 RAS Counter 47 7 6 9 Event Log 48 7 6 10 FL net Log 50 ...

Page 56: ...hat I O module input output is performed normally are sent to the first 4 words of the talker area of the FL654A The high level controller can see the statuses of the FL654A module and connected I O modules on the basis of these status information For more information on this see Chapter 6 7 3 Operation in the Event of I O Module Abnormality The FL654A checks whether the I O modules are normal or ...

Page 57: ...n 500 ms the FL654A holds or clears outputs to the output modules Selection of hold or clear is set using the operation setting switch Such a condition occurs if the talker source station is disconnected from the system or if the transmission line becomes defective such as disconnection If this condition occurs the I O LED blinks regardless of whether outputs to the output modules have been held o...

Page 58: ...error ii Detection of an duplicated node number i Protocol version disagreement i Failure of I O configuration information setting operation setting switch bits 3 and 4 ii I O configuration information abnormality iii I O configuration information not saved iv Common memory area allocation error i External WDT error ii Bus stall iii SRAM access error iv Occurrence of general exception v ROM area c...

Page 59: ...st of node to enter network Cyclic node map List of node to which it enters network and Cyclic data is valid Common memory area data Display of content of common memory area that specified node outputs RAS counter RAS counter of FL654A module Event log Event log of FL654A module FL net log FL net log information on FL654A module 7 6 1 Initial Setting Just as in Chapter 5 I O Configuration Informat...

Page 60: ...re Error was detected by RAM check at initialization 0x0261 Program area check failure Error was detected by BCC check on the SRAM program area at initialization or during operation 0x0600 Detection of a duplicated node number A duplicated node number was detected at sign up to the network 0x0601 FL network sign up failure An FL network sign up failure was detected 0x0700 Node number setting error...

Page 61: ...ecution result example Command ver FL654A monitor date Jan 22 2018 time 17 50 33 S W 01 00 H W 01h 7 6 4 I O Layout Input form IOLAYOUT Execution result example Command iolayout Talker area head address C1 0036W Listener area head address C2 0000W UNIT 0 SLOT 2 X 2W Talk C1 0036W SLOT 3 Y 2W Listen C2 0000W SLOT 8 X 2W Talk C1 0038W SLOT 9 Y 2W Listen C2 0002W UNIT 1 UNIT 2 UNIT 3 ...

Page 62: ...111 node 239 node 224 F 0000000000000000 node 255 node 240 0 Leave from the network 1 Join in the network 7 6 6 Cyclic Node Map Input form DISP ADM Execution result example Command disp adm Active Data s Map FEDCBA9876543210 0 0000000011111110 node 15 node 0 1 0000000000000000 node 31 node 16 2 1111111111111111 3 0000000000000000 4 0000000000000000 5 0000000000000000 6 0000000000001111 7 111100000...

Page 63: ...00 0070 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 1 The displayed size depends on the parameter of a specified node 2 When the node without the common memory area is specified nothing is displayed 3 In the content of the common memory area the unit of the byte and the address are byte addresses 7 6 8 RAS Counter Input form DISP RAS Execution result example Command disp ras RAS Count RAS_CNT ...

Page 64: ...0 00 00 010 0000 0000 0000 0000 0000 00 00 00 00 00 00 159 0000 0000 0000 0000 0000 00 00 00 00 00 00 160 0000 0000 0000 0000 0000 00 00 00 00 00 00 Trace information each log 001 0004 0001 0000 0000 0000 99 01 01 00 00 00 Event Info 2 Info 4 Hour Min Sec code Serial Info 1 Info 3 Year Month Day number 160 event logs go back from the latest event to a past event and are preserved When the event lo...

Page 65: ...tatus After I O status Factor I O status change I O status 0x0000 Initialize 0x0001 I O Stop 0x0002 I O Run Factor 0x0000 Internal process 0x0001 RUN HALT switch 0x0002 command direct 0x0003 command via FL net 0x0007 Task ID Memory pool Error code Task abnormality 0x0000 Interrupt handler abnormality 0x0010 Down code Down 0x0080 0x0000 Unit number Slot number I O module recovery 0x0001 Status I O ...

Page 66: ...cket reception frequency Total socket reception error frequency Nonuse Nonuse Nonuse Nonuse Nonuse Nonuse Nonuse Nonuse Nonuse Cyclic transmission reception error frequency Nonuse Cyclic CBN error frequency Cyclic TBN error frequency Cyclic BSIZE error frequency Frequency of message re transmission Retry over frequency of message re transmission Message reception error frequency Sequence number ve...

Page 67: ...ion 52 8 1 1 Settable Range 52 8 1 2 Allocation of G2 I O Module Data to Common Memory 53 8 2 Remote I O Startup Procedure 54 8 2 1 Sample System 54 8 2 2 About FL net LAN and FL net Control LAN 56 8 2 3 Startup Flow 57 8 2 4 System Registration Procedure 58 8 2 5 Preparing Remote I O Modules 68 8 2 6 Setting the Transmission Parameters 68 8 2 7 Download 69 8 2 8 Starting the Module 69 8 3 Master ...

Page 68: ...O station via FL net FL654A Figure 8 1 Setting using nV Tool Note FL654A cannot be set by way of FL net by connecting nV Tool with FL622 module The item that can be set by nV Tools is as follows 1 FL net transmission parameter of FL654A 2 Registration of G2 I O module 3 Allocation of G2 I O module data to FL net common memory FL654 A G2 I O modules FL654 A G2 I O modules FL622 PUM12 nV Tool comput...

Page 69: ...former stuff Listener block head address is specified with rotary switch LBH LBL Output module data can be allocated freely to the areas other than FL654A talker area Talker block setting of nV Tool is used Send data allocation area Talker block Send data allocation area can set one consecutive area to either of FL net common memory area1 or area2 at the same time Rotary switch TBH TBL is not used...

Page 70: ...lained by the following sample Figure 8 2 Sample system configuration FL622 FL654A Area 1 512 Words Talker area of 5 words from address 0 Area 2 8192 Words Talker area of 1 word from address 8160 Figure 8 3 Common memory allocation of sample system SW HUB Master Slave PUM 12 FL 622 Node 2 FL 654A Node 1 DI 633 Input 16pt DO 633 Output 16pt ...

Page 71: ...50 2 192 168 250 1 IP address secondary 0 0 0 0 Cyclic transmission Yes Yes Message transmission Yes Yes Token watch time ms 50 50 Minimum permissible frame interval 0 1ms 10 10 Area 1 talker area head address 0 0 Area 1 transmission word size 0 0 Area 2 talker area head address 8672 512 Area 2 transmission word size 1 5 Node name FL622 FL654 Supplement The token watch time is the default 50 The m...

Page 72: ... to the reception side Because the network type is different the network variable of FL net module cannot be registered as receive data in FL net Control LAN Similarly the network variable of FL net remote I O station cannot be registered as receive data in FL net LAN Dummy station other station is used on each network to use the network variable of another network Refer to Figure 8 5 The data tha...

Page 73: ...using nV Tool to start up the system Figure 8 1 shows a flow of building a new integrated controller Figure 8 6 Startup Procedure if the Remote I O Module is set up Using nV Tool System registration Off line work using nV Tool Prepare the remote I O module Operations using the FL654A Download Task performed with nV Tool connected to the FL654A Start up the module Operation using FL654A ...

Page 74: ...ing the network variables 1 Creating the system folder Create the target system folder e g FL654A_TEST The master station and a remote I O station and the dummy station are registered to the subordinate of this folder 2 Registering the master station side PUM12 FL622 1 Create a folder for the station treated as the mater station Example stn1 nv light station 2 Register the BU648E PUM12 and FL622 C...

Page 75: ...8 2 Remote I O Startup Procedure Unified Controller nv Series FL net Remote I O Station Module FL654A User s Manual 59 8 3 Set the PUM12 and FL622 parameters ...

Page 76: ...4A in master station Example i Register dummy station oth_stn2 other station ii Register FLStn as unit and FL_X as module 3 Registering the remote side FL654 1 Create the remote station folder Example stn2 model 2000 2 Register the BU668 FL654 and I O modules Note FL654A is registered in module FL654 Registration of dummy station Registration of the remote side FL654 ...

Page 77: ...tage Because it needs it in 6 Registering the talker blocks The amount of the transmission word in area 1 and area 2 is the values in which the amount of the input module word and the I O module status information four words were added 4 Create the dummy station for the remote station The dummy station needs to be registered to use data that send from FL622 in remote I O station Example i Register...

Page 78: ...FL_Y for the remote station in the Modules folder below the FL net Control LAN folder 3 Create an FL net LAN folder below the Networks folder 4 Register the FL622 and the dummy station FL_X for the master station in the Modules folder below the FL net LAN folder 5 Create an Ether LAN folder below the Networks folder 6 Register the PUM12 in the Modules folder below the Ether LAN folder ...

Page 79: ...tion of FL net Control LAN 5 FL654A subordinate s I O module registration FL654A subordinate s I O module is registered When the check is put on Add I O Variable on the Add Module window the I O variable that agrees with the content of the I O module is registered It should not be work to register the I O variable separately Check the Add I O Variable ...

Page 80: ...ate s output module In this sample it registers thoroughly to talker block of FL622 of FL net LAN Talker block of FL654A Word No of talker block for FL654A talker area must be set head address of FL654A talker area 4words These 4words have been reserved for RAS data such as healthy counters of FL654A When the above mentioned rule is not observed the download of I O configuration information become...

Page 81: ...ork variables in FL654A the I O variables should apply a name unique on FL net Control LAN The I O variable registered automatically has unique name on FL net Control LAN In this sample the I O variables have not changed I O module Automatic registered I O variable identifier Data type DI633 IO01001_01 ARRAY 0 15 OF BOOL DO633 IO01001_02 ARRAY 0 15 OF BOOL Important The network variable of FL654A ...

Page 82: ...ated to Talker block 1 the dummy station for a remote I O talker area in FL net common memory area2 To change the Network Variable screen uncheck the Lock editing checkbox at the upper right of the screen To select an undefined network variable click the Open Undefined Variable button If assignment of an assigned undefined variable needs to be changed select the target variable and delete it click...

Page 83: ...I633 is allocated to Talker block 0 FL654A talker area in FL net common memory area 2 3 Listener block registration of FL654A FL622 data In the following example I O variable IO01001_01 input from DI633 is allocated to Listener block of dummy station for remote I O After the variable of the transmission block is selected Allocated to the input variable is clicked Select and drag undefined I O vari...

Page 84: ... the Transmission Parameters Set up the transmission parameters for communications between the nV Tool and FL654A 1 Click on the Tool menu in the System View Station Status screen to display the menu 2 In this menu click on the Set Transmission Parameters item The Set Transmission Parameters screen appears 3 Always select the Network via RS 232C radio button in the Transmission Means section 4 If ...

Page 85: ...ctly connect nV Tool to the TOOL connection connector in the FL654A that is the target for download 2 Remote connection Connect nV Tool to the TOOL connection connector of an FL654A that is not the target for download For remote connection set the timeout time of the transmission parameter setting to 10 seconds or more 8 2 8 Starting the Module 1 DIP switch setting Set the operation setting switch...

Page 86: ...22 are registered respectively Talker block of FL622 Talker block of FL622 is set to the place of FL net common memory area allocated in FL654A subordinate s output module In this sample it registers thoroughly to talker block of dummy station for remote I O station of FL net Control LAN Talker block of dummy station for master station Talker block of dummy station for master station is set to inc...

Page 87: ...ut FL622OutData 1 word 3 Making master side controller application program that uses network variables 4 Download to controller Important Please download configuration information including the I O connection to the controller when you registration change the network variables If download is not executed the batch input output is not executed Note The network variables must have unique name in one...

Page 88: ...Chapter 8 Startup Using nV Tool 6F8C1625 72 8 ...

Page 89: ...signation In nV Tool FL654A and FL654 are handled as FL654 9 1 Maintenance Function 74 9 1 1 Download Function 74 9 1 2 Memory Clear Function 75 9 1 3 Version Read out Function 76 9 1 4 Event Log Read out Function 77 9 1 5 Operation Mode Setting 79 9 1 6 Calendar Time Setting 79 9 1 7 LAN Management Information 81 9 2 nV Tool Error 83 ...

Page 90: ...dar Time Setting Available Available LAN Management Information Available Available 9 1 1 Download Function The FL654A recognizes I O configuration information that is downloaded using nV Tool The FL654A setup procedure is described in Chapter 8 Startup Using nV Tool This chapter describes the download procedure using nV Tool 1 Select the relevant module FL654 in the system s station configuration...

Page 91: ...ain after executing memory clear when it doesn t normally complete download The initializing procedure is as follows 1 Select the relevant I O station in the system s station configuration of the nV Tool and right click on it to display the menu In this menu select System View 2 In the System View Station Status screen select FL654 in the Main Module Type column and click the Maintenance button In...

Page 92: ...ad out Function Display the version of the hardware software composing the remote I O station 1 Click on the Tool menu in the System View Station Status screen to display the menu 2 In this menu click on the Version item Version information is displayed as shown below ...

Page 93: ...em View Station Status screen The contents of the event logs are shown in the following table If the following conditions are all met please send us the obtained log information when making an inquiry Occurrence of error provided that there is no problem in cyclic area registration operation setting switch registration module registration installation status and transmission line The FL654A is use...

Page 94: ...ame detection for protocol version 1 00 bit 2 ON GDLNK HUB detection bit 1 ON DPADR Duplicate node number detection bit 0 ON TEST Test operating 0006 Input Output status change Type 0 only Status 0 initial state 1 stopped 2 running Factor 0 internal processing 1 RUN HALT switching 2 Direct connection by nV Tool command 3 Connection via FL net by nV Tool command 2007 Problem in securing buffers Thi...

Page 95: ... write is complete request a RUN 9 1 6 Calendar Time Setting FL654A doesn t maintain calendar time for power supply OFF period Therefore correct time doesn t remain in event log information if it doesn t set it at time when restoring it at power supply OFF time An initial value is 0 0 0 January 1 1999 FL654A s calendar time setting by nV Tool 1 Click on the Tool menu in System View Station Status ...

Page 96: ...in address 01FFh FL654A side Updates the calendar time when the following conditions have been met The scan healthy map of the area concerned is normal The added value of calendar time data agrees with the value in address 01FFh Check on the range of calendar data values resulted in successful and The timing of updating the calendar is at system startup and once a day or at 7 00 a m Common memory ...

Page 97: ...ent information and scan healthy map from the nV Tool 1 Click on the Tool menu in the System View Station Status screen to display the menu 2 In this menu click on the LAN Manager Information item The talker and listener counters and other items are displayed 3 Select the Node No and click on the Scan healthy map button This allows you to refer to the currently connected station ...

Page 98: ...Chapter 9 Maintenance Using nV Tool 6F8C1625 82 9 ...

Page 99: ...ation Token watch time Minimum permissible frame interval Talker area Node name I O module configuration information setting I O data allocation Information setting 0x0101 Command code error command of the transmission frame received from nV Tool is abnormal 0x0102 Text format error size Address_data_type or Address_data_length in the transmission frame received from nV Tool is abnormal MsgLen in ...

Page 100: ...urtext_num is not 1 to 5 0x1101 STX ETX error Received a transmission frame whose head is not STX from nV Tool Received a transmission frame whose end is not ETX from nV Tool 0x1102 Text size error The transmission frame received from nV Tool exceeds 1021 bytes MsgLen in the transmission frame received from nV Tool does not match the length of the actually received transmission message 0x1104 CRC ...

Page 101: ...85 A 85 Appendix A Specifications A 1 General specifications 86 A 2 FL654A module specifications 87 ...

Page 102: ...iant Shock 1 150 m s2 15 g peak 11 ms duration Three shocks in each direction per axis on 3 mutually perpendicular axes total of 18 shocks IEC 60068 2 27 test Ea compliant Transport and storage conditions Storage temperature 1 40 to 70 IEC 60068 2 1 test Ab compliant IEC 60068 2 2 test Bb compliant Free falls 1 Shipping package 1 000mm Product package 300mm Noise resistance Fast transient bursts 1...

Page 103: ...ory data automatic setting or setup from the integrated controller nV Tool The common memory allows selection of Area 1 or Area 2 Communications service Cyclic transmission 2 Capacity 8K words 8K bits Transmission performance 50 ms or less 32 units For 2K words 2K bits When 32 units are mounted Send 256 4 words maximum Receive 128 words maximum Message transmission FL net message transmission supp...

Page 104: ...2 I O modules I O type Model Digital input module DI632D DI633 DI634 DI635 DI635H DI653 IN653 IN663 Digital output module DO633 DO633P DO634 DO635 AC663 RO662S RO663 Analog input module AD624L AD634L AD624 AD674 AD628S AD638S Analog output module DA622L DA622 DA672 ...

Page 105: ...B 89 Appendix B Outside Dimensions ...

Page 106: ...B Outside Dimensions 6F8C1625 90 B Figure B 1 Outside Dimensions RUN FLN LNT FL654A NA H FL net PER I O FL net LNK ACT TOOL NA L 1 2 3 4 5 6 7 8 O N MODE HALT RUN ON 1 2 3 4 130 35 25 3 62 5 13 5 6 4 105 Unit mm ...

Page 107: ...C 91 Appendix C Accessories and Related Products C 1 Accessories 92 C 2 Related Products 93 ...

Page 108: ... accessories are included in the FL654A Table C 1 Accessories Item Quantity Remark FL net connection connector protective cap 1 piece Implemented in the product Tool connection connector protective cap 1 piece Implemented in the product M4 type fixing screw 1 piece Used for fixing product ...

Page 109: ...Chapter 3 the following related products are required please prepare Table C 2 Related Products Product name Rating Remark FL net connection cable UTP cable Cat5e or more Max 100m Tool connection cable USB 2 0 cable AB type Max 3m HUB 10BASE T 100BASE TX Supplement FL654A can use commercially available HUB 10M 100M 1000M compatible FL654A determines the transmission speed by auto negotiation with ...

Page 110: ...Appendix C Accessories and Related Products 6F8C1625 94 C ...

Page 111: ...D 95 Appendix D Decimal hexadecimal Conversion Table ...

Page 112: ... 72 48 104 68 9 9 41 29 73 49 105 69 10 A 42 2A 74 4A 106 6A 11 B 43 2B 75 4B 107 6B 12 C 44 2C 76 4C 108 6C 13 D 45 2D 77 4D 109 6D 14 E 46 2E 78 4E 110 6E 15 F 47 2F 79 4F 111 6F 16 10 48 30 80 50 112 70 17 11 49 31 81 51 113 71 18 12 50 32 82 52 114 72 19 13 51 33 83 53 115 73 20 14 52 34 84 54 116 74 21 15 53 35 85 55 117 75 22 16 54 36 86 56 118 76 23 17 55 37 87 57 119 77 24 18 56 38 88 58 1...

Page 113: ...00 C8 232 E8 137 89 169 A9 201 C9 233 E9 138 8A 170 AA 202 CA 234 EA 139 8B 171 AB 203 CB 235 EB 140 8C 172 AC 204 CC 236 EC 141 8D 173 AD 205 CD 237 ED 142 8E 174 AE 206 CE 238 EE 143 8F 175 AF 207 CF 239 EF 144 90 176 B0 208 D0 240 F0 145 91 177 B1 209 D1 241 F1 146 92 178 B2 210 D2 242 F2 147 93 179 B3 211 D3 243 F3 148 94 180 B4 212 D4 244 F4 149 95 181 B5 213 D5 245 F5 150 96 182 B6 214 D6 24...

Page 114: ...Appendix D Decimal hexadecimal Conversion Table 6F8C1625 98 D ...

Page 115: ... Module FL654A User s Manual October 2018 First Edition Industrial Systems Division 72 34 Horikawa cho Saiwai ku Kawasaki 212 8585 Japan 2018 Toshiba Infrastructure Systems Solutions Corporation No part of this document may be reproduced without permission ...

Page 116: ...1625 1 1810 ...

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