Toshiba BMS-TP0640ACE Manual Download Page 23

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INSTALLATION

3-1 Installation work flow
3-2 Setup file data preparation

3-2-1 Control wiring diagram (Connection example)
3-2-2 Power meter wiring diagram (Connection example)
3-2-3 Air conditioner address table
3-2-4 Schedule table

3-3 Setup file creation

3-3-1 Setup file creation software (Excel macro)
3-3-2 Setup file contents

3-4 Control system Installation

3-4-1 External view
3-4-2 Installation method
3-4-3 Device specifications

3-5 Wiring

3-5-1 Wiring specifications
3-5-2 Wiring diagram

3-6 Network connection
3-7 Control system configulation

Summary of Contents for BMS-TP0640ACE

Page 1: ...FILE NO A04 016 TCS NET AIR CONDITIONING CONTROL SYSTEM TOUCHSCREENCONTROLLER TENTATIVE ...

Page 2: ...ESS SETTING 4 1 Address setting flow 56 4 2 Definition of address 57 4 3 Address setting for air conditioner 62 4 3 1 Setting for VRF system 62 1 Check at main Power ON 63 2 Manual setting from wired remote controller 64 3 Line system address setting 66 4 Power reset 66 5 Indoor unit address check 67 6 Trial operation 67 7 Setup of relay connector and terminator 68 8 Central control address settin...

Page 3: ... system component 1 2 2 Application control component 1 3 Basic system component 1 3 1 Apparatus component 1 3 2 The control system devices 1 3 3 The control system devices Procured on site 1 3 4 Software 1 4 Touch screen controller function 1 5 Energy monitoring and billing function 1 6 Input Output ...

Page 4: ...ng Monitors operation status of all air conditioners collectively Operation control Controls operation of devices easily with the LCD touch panel Allows elaborate operation settings such as collective operation of entire building or each block tenant area as well as individual operation of each indoor unit Operation schedule Allows elaborate operation schedule settings for each area Error code dis...

Page 5: ...120PWE Touch screen controller Power meter BMS IFWH3E Energy meter relay interface Digita l O Relay Interface BMS IFDD01E PC for Energy monitoring and billing Super Digital Inverter Digital Inverter 1 1 model connection interface TCB PCNT30TLE I F I F HUB PC BMS LSV2E Intelligent server 1 2 Component 1 2 1 TCS Net control system component ...

Page 6: ... controller RBC AMT21E Side remote controller Master remote controller Weekly timer RBC EXW21E Weekly timer RBC EXW21E Sub remote controller RBC AS21E Wireless r emote controller Central remote controller TCB SC642TLE External master ON OFF board TCB PCMO2E Power peak cut control board TCB PCDM2E TCS Net Interface BMS LSV2E Intelligent server BMS IFLSV1E BMS TP0640ACE BMS TP0640PWE BMS TP5120ACE B...

Page 7: ...lligent server or when connecting to a PC for Energy Monitoring and billing 1 3 Basic system component 1 3 1 Apparatus component TCS NET Relay I F BMS IFLSV1E Ethernet Touch Screen Controller BMS TP0640 5120 Switching HUB Procured on site PC for Energy Monitoring and billimg Procured on site Intelligent server Software BMS STCC01E InteIligent Server BMS LSV2E RS 485 Main BUS Main BUS TCS NET Relay...

Page 8: ...ay Interface BMS IFWH3E Digital I O Relay Interface BMS IFDD01E Operation monitoring Operation control Operation schedule Error code display Fire alarm input Energy monitoring data saving in CF card Data collection Data collection software This software is used for Intelligent server Protocol transformation Main BUS to RS 485 Power meter interface Input and output interface Fire alarm input Key in...

Page 9: ... cable without HUB Network with Touch screen controller Intelligent server Energy monitoring PC PC for energy monitoring and billing Microsoft Excel is required for the energy monitoring and billing function OS Windows 2000 or later Excel Excel 2000 or later Energy monitoring calculation Electricity billing calculation Monthly report creation 100BASE T compliant HUB is required in using 5 or more ...

Page 10: ... Inlet air temperature R C control prohibition Controlable division Whole building All tenant All area Unit Setting Items Mode FAN mode FLAP setting Set Temperature Inlet air temperature R C control prohibition 7 combination Monitoring All Indoor unit conditions can be monitored by the controller Control 1 2 3 4 5 6 7 ON OFF prohibition MODE prohibition SET TEMP prohibition ...

Page 11: ...1 1 header unit 1 2 follower unit 1 3 header unit 1 4 follower unit 1 5 header unit 1 6 follower unit 1 7 follower unit 1 8 header unit 1 9 follower unit 2 1 header unit 2 2 follower unit 2 3 header unit 2 4 header unit 2 5 header unit 2 6 follower unit 2 7 follower unit 2 8 follower unit 2 9 follower unit 3 1 header unit 1F 1 0 1 1 0 2 1 0 3 1 0 4 1 0 5 1 0 6 1 0 7 1 0 8 1 0 9 1 1 0 Shop A Office...

Page 12: ... except for weekly schedule patterns can be set as special day patterns Up to four special day patterns can be set Non operation dates can also be set When an error occurs in a device an error code is displayed Error code display Fault log display ...

Page 13: ...ing values for energy monitoring and billing Air conditioner specific characteristic values Tenant names for reports File transfer FTP Monthly meter read file Setup file Report creation software Excel macro Default data file Air conditioner operation result Power meter pulse counter value Record in CF card Every 15 min Touch Screen Controller Monthly report spreadsheet Excel file Intelligent Serve...

Page 14: ...orking hours Spreadsheet type Operation result for all the units Operation result without tenant Area name Operation result sum by tenant block Accoounts sum by tenant Description Creates operation result reports for each indoor unit group aggregates by the touch screen controller based on the setup files Creates 4 types of spreadsheets for monthly report Aggregates daily reports in specified rang...

Page 15: ...air conditioner emergency signals to other devices HUB Intelligent Server Ethernet Ethernet Air conditioner Digital I O Relay I F Door lock input RS 485 Main BUS TCS Net Relay I F Fire alarm input Error output Touch Screen Controller Controls Air conditioners by interlocking with input signals Outputs Air conditioner error to external devices ...

Page 16: ...16 ...

Page 17: ...17 2 SYSTEM CONFIGURATION 2 1 Touch screen controller system configuration ...

Page 18: ...E RS 485 Main Bus Max 64 air conditioners per relay I F Max 64 air conditioners per relay I F Max 8 power meters per relay I F Max 8 power meters per relay I F Max 8 input contacts per relay I F Max 4 devices per relay I F Max 8 input contacts per relay I F Max 4 devices per relay I F Max 512 indoor units 64 units x 8 per Intelligent Server Max 32 8 x 4 power meters per Intelligent Server Max 32 8...

Page 19: ...Procured on site Procured on site Procured on site Procured on site 1 3 Category 5 UTP straight wire OS Windows 2000 or later Excel 2000 or later Pulse output type Pulse generator constants 1 kWh pulse or 10 kWh pulse Pulse duration 50 1000 ms Output terminal ON OFF contactor Comply with 10BASE T 2 Number of ports As required 1 The number of ethernet wires and the number of switching HUB port vary...

Page 20: ...ght cable 10 BASE T compliant 4 number of ports As required Model BMS TP5120ACE BMS LSV2E BMS STCC01E BMS IFLSV1E BMS IFDD01E Procured on site Procured on site Quantity 1 Max 4 Max 4 Max 32 2 Max 16 3 1 1 2 With energy monitoring A Up to 64 indoor units Device Touch Screen Controller Intelligent Server Intelligent Server Software TCS NET Relay Interface Energy Monitoring Relay Interface Digital I ...

Page 21: ...duration 50 1000 ms Output terminal ON OFFcontactor Model BMS TP5120PWE BMS LSV2E BMS STCC01E BMS IFLSV1E BMS IFWH3E BMS IFDD01E Procured on site Procured on site Procured on site Procured on site Quantity 1 Max 4 Max 4 Max 32 2 Max 16 3 Max 16 3 1 1 1 5 1 The number of ethernet wire and the number of switching HUB port vary with the number of Intelligent servers connected 4 100BASE T compliant HU...

Page 22: ...22 ...

Page 23: ...e 3 2 3 Air conditioner address table 3 2 4 Schedule table 3 3 Setup file creation 3 3 1 Setup file creation software Excel macro 3 3 2 Setup file contents 3 4 Control system Installation 3 4 1 External view 3 4 2 Installation method 3 4 3 Device specifications 3 5 Wiring 3 5 1 Wiring specifications 3 5 2 Wiring diagram 3 6 Network connection 3 7 Control system configulation ...

Page 24: ... adjustment 8 Commissioning Air conditioner equipments selection Control system device selection System wiring diagram Power meter wiring diagram Address list Schedule list Create setup files by excel macro software Control system installation Wiring power cable communication line Network connection Energy monitoring PC configuration Intellignet server configuration Setup file installation Air con...

Page 25: ...rol signal inputs 8 fire alarm inputs 8 power meter inputs 1st 8th floor 9th 16th floor 1st floor 2nd floor 15th floor Digital Input Output Relay Interface BMS IFDD01E Energy Monitoring Relay Interface BMS IFWH3E Energy Monitoring Relay Interface BMS IFWH3E Intelligent Server BMS LSV2E PC for creating monthly reports Printer Main BUS TCS NET Relay Interface TCS NET Relay Interface TCS NET Relay In...

Page 26: ...t is necessary to install the power meter independently All power meters connected same controller must be set same pulse generator constants 1 Super digital inverter 2 Digital inverter Pull box Pull box Power meter No 1 SMMS SMMS Power meter No 4 SDI Pull box SDI SDI DI DI DI Pull box Pull box Pull box Pull box Power meter No 3 SHRM Pull box Power meter No 2 SMMS ...

Page 27: ...tem Outdoor unit model name R C group unit Indoor unit model name Header unit Air Conditioner List Block name Tenant name Area name Address Information Display name Intelligent Server address TCS NET relay I F address Line address Indoor unit address Group address Fire alarm No Header indoor unit of group control Indoor unit on individual control Follower indoor unit of group control 1 0 ...

Page 28: ... 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 Air Conditioner List Block name 1F 1F 1F 1F 1F 1F 1F 1F 1F 1F 1F 1F 1F 1F 1F 1F 1F 2F 2F 2F Tenant name Tenant A Tenant A Tenant A Tenant A Tenant A Tenant B Tenant B Tenant B Tenant B Tenant C Tenant C Tenant C Tenant C Office A Office A Office A Office A Shared space Tenant D Area name Shop A Shop A Shop A Shop A Shop A Shop B Shop C Shop D Shop E Shop F Shop F...

Page 29: ...it Area Tenant Block Day of the week 1 2 3 4 5 6 7 8 PAC B 1F 1 Consultation room XX Dental Clinic B1 Monday to Saturday 8 00 19 00 21 00 Run Stop Stop PAC B 1F 3 to 1F 5 Warehouse XX Electric Co Ltd B1 Monday to Friday 8 00 12 00 13 00 19 00 21 00 Run Stop Run Stop Stop PAC B 1F 6 Night duty room B1 Monday to Saturday 8 00 9 30 10 00 16 30 22 00 23 58 Run Stop Stop Run Stop Stop ...

Page 30: ...ion information Meter read date Schedule operation charging Set by scheduler function of Touch Screen Controller Power distribution software Printer TCS NET Relay I F System Configuration 3 3 Setup file creation Create setup files according to the control wiring system diagram and the address table 3 3 1 Setup file creation software Excel macro The setup file creation software is used to create se...

Page 31: ...t to corresponding number 3 Touch Screen Controller IP address definition file File name CONT_IP DEF Enter the Touch Screen Controller IP address 4 Intelligent Server IP address definition file File name LSV_IP DEF Enter an Intelligent Server number and IP address 5 I O Controller IP address definition file File name IO_IP DEF Enter the I O Controller IP address Only one address can be entered Do ...

Page 32: ...device ID means the following 0 to 7 I O module device ID 20 general purpose output in the touch panel 100 or more digital I O interface Second digit Intelligent Server No first digit Relay Interface No 14 R C group indoor setup file File name AC_MAP DEF R C group indoor No Intelligent Server No Relay Interface No outdoor system No indoor unit address device type block No tenant No area No key No ...

Page 33: ...ange scheduled operation central setting door lock interlocking central setting Operation mode range 0 all enabled 16 cooling dry blowing 32 heating blowing Scheduled operation central setting Setting 0 1 2 3 Stop 10 minutes later Stop Stop run stop changeover prohibition reset Stop run stop changeover prohibition reset Stop run stop changeover prohibition reset Stop within 10 minutes Stop Stop ru...

Page 34: ...249 95 75 91 75 256 19 30 16 54 5 49 242 99 3 75 82 5 302 55 5 48 70 75 316 Function switch F1 F2 F3 PCI expansion unit connector cover Power input terminal block Power cable Ethernet port Intelligent Server USB mouse CF Compact Flash card slot CF card for data files POWER LED M4 Tap 4 pcs depth 10 mm max unit mm Universal Input Output port ...

Page 35: ...LSV2E Intelligent Server CAUTION Do not remove WARNING Do not decompose 198 39 42 370 Not used Touch Screen Controller Ethernet Relay Interface RS 485 Power switch CF Compact Flash card slot Metal case type unit mm ...

Page 36: ...22 78 78 22 22 78 78 22 66 63 6 146 9 156 170 6 5 5 mounting holes 1 2 3 4 5 1 2 3 4 5 Parts name Case Case lid Grommet Grommet Grommet for power supply Specifications Galvanized sheet metal Galvanized sheet metal C30 SG20A C30 SG20A C30 SG20A unit mm ...

Page 37: ... BMS IFWH3E BMS IFDD01E Energy monitoring R I F Digital I O R I F 234 18 18 193 92 5 64 5 18 18 53 5 103 5 63 6 220 246 Grommet for power input Grommet for power meter Grommet for RS 485 Grommet for DO unit mm ...

Page 38: ... of the panel Tightening screws excessively may cause the screws to break Optimum tightening torque for good waterproofing effect is 0 6N m Panel Touch Screen Controller Fixture Panel cut size 303 1 0 243 1 0 R1 or less mm Panel thickness 1 6 1 7 mm REQUIREMENT Use a panel procured on site of thickness 1 6 1 7 mm For reference Display stand not supplied with the controller Use the CONTEC stand mod...

Page 39: ...mount 2 surface mount 3 wall mount A and 4 wall mount B The rack mount installation requires a support bracket for a 19 inch rack Please contact us if you need the support bracket Use the four bottom screw holes for the wall mount installation 4 Wall mount B Wall mount with the left side upward 1 Rack mount A support bracket is required to be fixed to the bottom rear side of the unit 2 Surface mou...

Page 40: ...r sides can be adjacent to surrounding objects 100mm 100mm No good TCS NET Relay Interface Installation Method and Orientation There are five installation methods for this relay interface as shown below surface mount and wall mounts Use the attached screws Do not install the unit in any of the following places Humid or wet place Dusty place Place exposed to direct sunlight Place where there is a T...

Page 41: ...60 Hz 2 4 W 170 W x 66 H x 200 D mm 1 kg 0 to 40 C 10 to 90 RH no condensation Galvanized sheet metal 0 8t no coating Item Power supply Power consumption Outside dimensions Weight Ambient temperature Ambient humidity Chassis material Energy Monitoring Interface Device model Energy monitoring Relay Interface BMS IFWH3E Specification 220 240 V AC 50 60 Hz 2 8 W Energy monitoring 193 W x 66 H x 246 D...

Page 42: ...ity No polarity No polarity No polarity With polarity Remarks Supplied with Intelligent Server software Procure on site Procure on site Procure on site Procure on site Procure on site Procure on site Procure on site 1 Use the D sub 9 pin wire supplied with the Intelligent Server software If its length is short use a shield wire 2 Total length per TCS NET Relay Interface Touch Screen Controller Int...

Page 43: ...ENERGY MONITORING INTERFACE ENERGY MONITORING INTERFACE Power meter 1 Power meter 2 Power meter 3 Power meter 4 Power meter 5 Power meter 6 Power meter 7 Power meter 8 Power meter 1 Power meter 2 Power meter 3 Power meter 4 Power meter 5 Power meter 6 Power meter 7 Power meter 8 Input contact 1 Input contact 2 Input contact 3 Input contact 4 Input contact 5 Input contact 6 Input contact 7 Input co...

Page 44: ...10 L N Secure each cable with a cable clamp Connect the shield wire of the Main BUS communication wire to the earth on the air conditioner side Do not connect the shield wire to the terminal block It should be open and insulated Connect the shield wire of the RS 485 communication wire to the earth on the Intelligent server side Do not connect the shield wire to the terminal block It should be open...

Page 45: ...RS 485 cable should be open and insulated It is not connected to the terminal block CAUTION RS 485 signals A and B have polarity Be careful when connecting the RS 485 wires TOUCH SCREEN CONTROLLER BMS TP0640 5120 INTELLIGENT SERVER BMS LSV2E Red Orange Yellow Brown Crimp 3 wires with a closed end wire joint Red Orange Brown Yellow Power supply Outdoor unit Remote controller Indoor unit Indoor unit...

Page 46: ...I2 DI3 DI4 DI5 DI6 DI7 DI8 FG B A SW2 SW3 SW4 SW7 1 2 3 4 N RS 485 L Secure each cable with a cable clamp Power cable Secure each cable with a cable clamp Power meter Intelligent Server Length of stripped power cable Length of stripped communication wire Length of stripped power meter wire Insert the wire by pushing the lever with a screwdriver Check that the wire is inserted securely When inserti...

Page 47: ...s should be single point earth Earth the wires on the Intelligent server side Other shield lines should be closed and the terminal end should be open and insulated Connection of power meter Use a power meter with a pulse generator Connect the non voltage contact output of the power meter to the Energy Monitoring Relay Interface An external input circuit is shown below Input signal is electrically ...

Page 48: ...r side Do not earth here CAUTION RS 485 signals A and B have polarity Be careful when connecting the RS 485 wire CAUTION No terminator resistor setting switch is provided on the Energy Monitoring Relay Interface Set the RS 485 terminator resistor on the TCS NET Relay Interface TOUCH SCREEN CONTROLLER BMS TP0640 5120 INTELLIGENT SERVER BMS LSV2E Red Orange Brown Yellow Power supply Red Orange Yello...

Page 49: ...DO3 DO4 GND 12V A SW2 SW3 SW4 SW7 1 2 3 4 N RS 485 L Secure each cable with a cable clamp Power cable Secure each cable with a cable clamp Digital input contacts Intelligent Server Digital output load Length of stripped power cable Length of stripped communication wire Length of stripped digital Input Output connector wire Insert the wire by pushing the lever with a screwdriver Check that the wire...

Page 50: ...uld be single point earth Earth the wires on the Intelligent Server Other shield lines should be closed and the terminal end should be open and insulated Connection of external digital inputs Input circuit examples are shown below electrically isolated using a photo coupler 1 Example of contact input connection 2 Example of current sink connection 12V 12V Contact Input terminal DI 1 to DI 8 Curren...

Page 51: ... reset switch SW7 after changing the address DIGITAL I O INTERFACE BMS IFDD01E DIGITAL I O INTERFACE BMS IFDD01E TCS NET RELAY INTERFACE CAUTION Set the RS 485 terminator resistor on the TCS NET Relay Interface No terminator resistor setting switch is provided on the Digital I O Relay Interface The RS 485 signal wire has polarity A and B Be careful when connecting the wire TOUCH SCREEN CONTROLLER ...

Page 52: ...ontroller to a port of the HUB with a network wire Connect the Ethernet port 1 of the Intelligent Server to a port of the HUB with a network wire Connect the PC s Ethernet port to a port of the HUB with a network wire Not required if there is not need to create reports Ethernet PC for creating monthly reports Touch Screen Controller Switching HUB Intelligent Server No 1 Intelligent Server No 2 Net...

Page 53: ...y monitoring and billing via switching HUB All device IP address setting is necessary Device IP address Touch screen controller 192 168 2 69 default address 192 168 2 70 Intelligent server 192 168 2 100 default address 192 168 2 101 PC for energy monitoring and billing 192 168 2 Set number except from 69 to 149 ...

Page 54: ...54 ...

Page 55: ... 10 Automatic address setting for reference 11 Clearance of address 12 Confirmation of indoor unit address and position by using the remote controller 13 Address change from remote controller 14 In case of increase the address undefined indoor units Extension etc 15 Address setup example VRF system 4 3 2 Setting for 1 by 1 system 1 Address re setup 2 Indoor address change example 4 4 Address setti...

Page 56: ...nit address check Trial operation Refrigerant system Setup of relay connector and SW30 2 Central controller exist Central control device setting Trial operation Central control device TCS NET control system address setting Local server TCS NET relay I F Energy monitoring relay I F Digital I O relay I F Central control wiring and terminator setting Local central remote controller setting any Centra...

Page 57: ...dress setting is performed Which indoor unit becomes the header unit is indefinite when automatic address setting is performed Indoor unit on individual control Group address 0 At shipment 99 Address unset Header indoor unit of group control Group address 1 Follower indoor unit of group control Group address 2 Indoor unit address Header Outdoor unit Indoor unit Remote controller Follower 1 2 3 4 H...

Page 58: ...ress is set by switch setting on interface P C board of the header outdoor unit Header Dip Switch setting Central control device Outdoor unit Indoor unit At shipment 99 Address unset Remote controller Follower 1 1 1 1 1 Line address Header Follower 2 2 2 2 2 Line address Outdoor Line 1 Refrigerant system 1 Line 2 Refrigerant system 2 ...

Page 59: ... case of group control on VRF system one central control address is allocated to each indoor unit in a group control Header Central control device Outdoor unit Indoor unit Remote controller Follower 1 2 1 3 4 Central control address Header Follower 5 6 2 7 Line address Outdoor Line 1 Refrigerant system 1 Line 2 Refrigerant system 2 Individual control Group control At shipment 99 Address unset ...

Page 60: ...e to which the indoor unit belongs is decided by its central control address Central control address 1 to 16 17 to 32 33 to 48 49 to 64 Zone 1 Zone 2 Zone 3 Zone 4 Header Central remote controller All mode Outdoor unit Indoor unit Remote controller Follower 1 2 3 4 Header 20 21 Zone 1 Central Zone 1 RC Header Follower 17 18 19 Zone 2 Central Zone 2 RC 1 2 Zone address Central control address At sh...

Page 61: ... 7 1 7 2 7 3 8 1 8 2 8 3 No 2 Line address 7 Line address 8 6 1 6 2 6 3 No 1 Line address 6 Line address 5 Power meter Power meter Power meter Power meter Power meter Energy Monitoring relay interface BMS IFWH3E No 1 Power meter Power meter Power meter Energy monitoring relay interface BMS IFWH3E No 1 No 2 Input Input Output Input Input Output Digital I O relay interface BMS IFDD01E Setup file TCS...

Page 62: ...ain 3 To set up an address it is unnecessary to operate the air conditioner 4 Manual address setting is recommended for TCS NET control system Manual address Setup from the wired remote controller It is temporarily necessary to set the indoor unit and wired to 1 by 1 In group operation and in time without remote controller 5 Automatic address setup is also available besides manual setup Automatic ...

Page 63: ...f the address setup operation has already finished in service time etc the above check code is not displayed and only U1 is displayed on 7 segment display A UNIT SET CL UNIT SET CL Normal status Power and operation stop Abnormal status Power is not normally turned on If a frame is not displayed as shown in the above right figure the power of the remote controller is not normally turned on Therefor...

Page 64: ...for each refrigerant system one by one Line address At shipment 1 Header Outdoor unit Indoor unit Indoor address 1 2 3 4 0 0 1 2 Group address 1 1 1 1 Line address Remote controller Follower At shipment all address are 0099 Address unset status Dip Switch setting on interface P C board Step 1 Arrange one indoor unit and one remote controller RBC AMT21E set to 1 by 1 Note Don t use simple remote co...

Page 65: ...of the wired remote controller In case of group control 1 Push simultaneously SET CL but tons for 4 seconds or more LCD changes to flashing Line address 2 Using the setup temp buttons set to the item code 3 Using the timer time buttons set up the line address Match it with the line address on the interface P C board of the header unit in the identical refrigerant system 4 Push SET button OK when d...

Page 66: ...ul not to duplicate with other refrigerant line System address 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SW13 SW14 1 2 3 4 1 2 3 4 System address 15 16 17 18 19 20 21 22 23 24 25 26 27 28 SW13 SW14 1 2 3 4 1 2 3 4 2 Check that the relay connectors between U1U2 and U3U4 terminals are come out in all the header units to which the central control is connected At shipment from factory No connection of connecto...

Page 67: ...isplayed every pushing UNIT button Operation procedure 1 2 3 End Indoor address Line address End UNIT SET CL UNIT No CODE No SET DATA R C No 3 1 2 System capacity No of connected outdoor units No of connected indoor units Indoor address No and capacity SW01 1 1 1 6 SW02 2 3 4 1 to 16 A No of HP No of indoor units No of outdoor units Indoor unit address SW03 3 3 4 1 to 3 B HP Capacity HP Rotary swi...

Page 68: ...f the header outdoor unit for each refrigerant system Header outdoor unit interface P C board SW11 1 ON 2 3 4 SW12 1 ON 2 3 4 SW06 1 ON 2 3 4 SW07 1 ON ON ON ON 2 3 4 SW09 SW08 1 1 2 3 4 SW10 1 2 3 4 SW13 1 ON 2 3 4 SW14 1 ON 2 3 4 SW30 SW30 1 ON 2 1 2 U1 U2 For internal wiring between indoor and outdoor U3 U4 For wiring of central control system U5 U6 For internal wiring between outdoor units TCS...

Page 69: ...hat relay connector are connected in all header outdoor units to which TCS NET relay interface is connected TCS NET relay interface Header Header Header U3 U4 ON 1 2 OFF SW30 U1 U2 U5 U6 ON 1 2 OFF SW30 ON 1 2 OFF SW30 ON 1 2 OFF SW30 ON 1 2 OFF SW30 U3 U4 U1 U2 U5 U6 U3 U4 U1 U2 U5 U6 U3 U4 U1 U2 U5 U6 U3 U4 U1 U2 U5 U6 SW30 2 should be OFF in all header outdoor units except the header unit with ...

Page 70: ...ory U3 U4 U1 U2 U5 U6 U1 U2 A B Header unit TCS NET relay interface Individual Group Remote controller U3 U4 U1 U2 U5 U6 U1 U2 A B Follower unit Remote controller Relay connector U3 U4 U1 U2 U5 U6 U1 U2 A B Remote controller U3 U4 U1 U2 U5 U6 U1 U2 A B Follower unit U3 U4 U1 U2 U5 U6 U1 U2 A B Header unit Remote controller Relay connector U3 U4 U1 U2 U5 U6 U1 U2 A B Header unit Header unit Header ...

Page 71: ...atus for all header outdoor units before the central control address setting 1 Check that the relay connectors between U1 U2 and U3 U4 terminals are connected in all header outdoor units to which the central control is connected At the shipment from factory No connection of connector 2 SW30 2 should be OFF in all header unit except the header unit with the least line address number At the shipment...

Page 72: ...controller Max 4 min later Method Method Manual setting from wired remote controller RBC AMT21E 1 Press the and buttons at the same time for more than 4 sec Don t press button 2 Set CODE No to 03 using setup temp buttons 3 Set the central control address using timer buttons 4 Press the button to register the address indications changes from flashing to ON state 5 Press the button 6 indications cha...

Page 73: ...it No In case of group control main unit No only 2 How to perform an air conditioner test run 1 Hold down the button of the central controller for at least four seconds During the test run TEST appears on the LCD display 2 Press the and buttons The temperature cannot be adjusted at the TEST position Do not use this procedure except when performing a test run since it will strain the equipment 3 Up...

Page 74: ...Refer to this section 4 3 1 10 Trial operation Manual setting from remote controller Address change from remote controller 4 3 1 Trial operation Manual address setting or Address change from remote controller Setup of relay connector and SW30 2 Central control device setting Central controller exist Trial operation Central control device TCS NET control system address setting Intelligent server TC...

Page 75: ...door Indoor Indoor Remote controller Remote controller Outdoor Indoor Indoor Remote controller Central control remote controller Example Address setup procedure Cable systematic diagram Example Wiring systematic diagram Outdoor Indoor Indoor Remote controller Outdoor Indoor Indoor When a group control is performed over the multiple refrigerant systems be sure to turn on the power supplies of all t...

Page 76: ... the least line address number as it is ON With terminator resistor Set up SW30 2 of the other header outdoor units to OFF Without terminator resistor 9 Connect the relay connector between U1U2 and U3U4 of the header outdoor unit for each refrigerant system Is not used for setup of line address Do not change setup Line address 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SW13 SW14 1 2 3 4 1 2 3 4 Line address...

Page 77: ...nt system Check again the relay connector between U1U2 and U3U4 terminals Note Be careful that the other line address may be also cleared if clearing operation is not correctly executed 5 After clearing of the address set up an address again 2 Turn on the indoor outdoor power of which address is to be cleared After approx 1 minute check that U 1 is displayed and then execute the following operatio...

Page 78: ...ed to the same remote controller Group control unit other unit No is dis played every pushing UNIT button 2 When you want to know position of the indoor unit using the address To confirm the unit numbers in a group control Procedure Operation while the air conditioner stops The indoor unit numbers in a group control are successively displayed and the corresponding indoor fan is turned on Operation...

Page 79: ... 2 Using UNIT buttons select the line address 3 Using SET button determine the selected line address The indoor unit address which is connected to the refrig erant pipe of the selected outdoor unit is displayed and the fan is turned on 4 Every pushing UNIT button the indoor unit numbers in the identical pipe are successively displayed Only fan of the selected indoor unit operates To select another...

Page 80: ...r stops 1 Push the timer time buttons simultaneously for 4 seconds or more Firstly the line 1 item code Address Change is displayed 2 Using UNIT buttons select the line address 3 Push SET button The indoor unit address which is connected to the refrigerant system of the selected outdoor unit is displayed and the fan is turned on First the current indoor address is displayed on the setup data Line ...

Page 81: ...interface P C board at outdoor header unit side if it is ON Turn off the power and then execute the operation AUTO1 AUTO2 AUTO3 is counted and displayed on 7 degment display 5 When U 1 is displayed on 7 segment display the setup operation finished Turn off the indoor outdoor power 6 Return the following setup as before Relay connector SW30 2 SW01 02 03 U3 U4 U1 U2 U5 U6 U1 U2 A B Header unit Remot...

Page 82: ...or Indoor RC Master RC Master Outdoor Indoor RC 1 Master Side Master RC Remote controller Side RC 2 Indoor RC 3 RC 4 Automatic address setting Outdoor Configuration Line address 1 1 1 Line address 1 1 1 1 1 1 Indoor Indoor unit address 1 2 1 2 1 2 Group address 0 0 0 0 0 0 Outdoor Indoor RC Master Outdoor Indoor Indoor Master Receiver unit Wireless RC Receiver unit Wireless RC Master Outdoor Indoo...

Page 83: ...ble Available Available Central control Multiple refrigerant systems Automatic address setting Configuration Outdoor Line address 1 2 1 2 Line address 1 1 2 2 1 1 2 2 Indoor Indoor unit address 1 2 1 2 1 2 1 2 Group address 0 0 0 0 1 2 1 2 Outdoor Indoor Indoor RC Master RC Master Central remote controller Individual control Outdoor Indoor Indoor RC Master RC Master Individual control Outdoor Indo...

Page 84: ...s set up 1 In case of group control over refrigerant systems automatic address setting is available only when all indoor units connected to a group control are turned on during address setting If an automatic address setting is conducted under condition of power ON only in the refrigerant system in which address set up it will cause the error code L03 Duplicated indoor header units because indoor ...

Page 85: ...lation Manual Parts included in the single point chain line are optional accessories There is non polarity on the cables connected to U3 and U4 terminals Central control devices U3 TCB PCNT 30TLE Adapter TCB PCNT 30TLE Adapter C board Remote controller U4 Indoor unit A B Indoor control Indoor control P P C board Indoor unit A B U3 Indoor control P C board Remote controller U4 Indoor unit A B Indoo...

Page 86: ... performing a central control over 30 systems the address setup method is necessary to be changed including VRF system adapter adapter adapter Central control devices Central control wiring System A System B System C Outdoor Indoor Header Remote controller TCB PCNT30TLE Outdoor Indoor Follower Outdoor Indoor Header Remote controller Outdoor Indoor Follower Outdoor Indoor Follower Outdoor Indoor Re...

Page 87: ...apter Procedure Operation while air conditioner stops 1 Push SET CL buttons simultaneously for 4 seconds or more 2 The indoor unit in which the fan is turned on is the header indoor unit Indoor unit in which the fan is turned on Indoor unit with the adapter To Case 1 Indoor unit in which the fan is turned on Indoor unit with the adapter To Case 2 Adapter Central control devices Central control wir...

Page 88: ...p has finished if the display changes from flashing to lighting Indoor unit with the adapter Follower indoor unit Header indoor unit 6 Push the UNIT button to turn on the fan of the indoor unit attached with the adaptor 7 Using the setup temp buttons select Item code 14 8 Check the setup data is and change the setup data from to using the timer buttons 9 Push the SET button Reconfirmation of re se...

Page 89: ...ress is impossible Set up again an address manually on wired remote controller Change the line address on wired remote controller after automatic address setting POINT 1 Change the line address for each refrigerant system Central control device Outdoor Indoor 1 Refrigerant system RC Outdoor Indoor 2 RC Outdoor Indoor 3 RC Indoor Outdoor Indoor 4 RC Outdoor Indoor 5 Outdoor Indoor 6 RC Indoor Outdo...

Page 90: ...c address setting POINT 1 Set all the line addresses to 30 for all indoor units attached with the adapter POINT 2 Change the indoor address so that the indoor unit address numbers are not duplicated POINT 3 When the indoor unit with adaptor is in twin or triple control change also the line address of the follower indoor unit to 30 Central control device Outdoor Indoor 1 Refrigerant system RC Outdo...

Page 91: ...etting for Control System devices 4 4 1 address setting flow Setting flow Intelligent Server setting Contents Reference No TCS Net relay I F setting Energy monitoring exist CF card mounting Dip switch setting Address setting SW01 on P C Board address 1 to 8 Terminator Resistor setting SW06 on P C Board Address setting SW01 on P C Board address 1 to 4 Address setting SW01 on P C Board address 1 to ...

Page 92: ...ide The RS 485 mode set switch is provided on the bottom board of the Intelligent Server Set the switch as follows If the RS 485 mode set switch is set incorrectly the Intelligent Server will not work NOTE 1 2 3 4 Not used Note 1 Transmit data sent from the Intelligent Server is not received by the same server during transmission Note 2 Transmit data sent from the Intelligent Server is also receiv...

Page 93: ...ation Assign addresses in an ascending order RS 485 terminator resistor select switch SW5 Set 120 ohm only when the TCS NET Relay Interface address SW 1 and set open for other relay interfaces The Main BUS terminator resistor is set on the air conditioner side Set SW6 to open REQUIREMENT SW6 Main BUS terminator resistor select switch The Main BUS terminator resistor is set on the air conditioner s...

Page 94: ...toring Relay Interface address independently from the TCS NET Relay Interface address or the Digital I O Relay Interface address The following settings are necessary to use Energy Monitoring Relay Interfaces SW1 Address set switch When two or more Energy Monitoring Relay Interfaces are used set a different address for each unit to avoid address duplication Assign addresses in an ascending order fr...

Page 95: ...dicator Set relay interface addresses according to the air conditioner address table When the SW1 setting has been changed push the reset switch SW7 The new address setting is read CAUTION The following settings are necessary to use Digital I O Relay Interfaces SW1 Address set switch When two or more Digital I O Relay Interfaces are used set a different address for each unit to avoid address dupli...

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Page 97: ...97 5 TRIAL OPERATION 5 1 Trial operation 5 2 Air conditioning control system troubleshooting 5 2 1 Faults of air conditioner 5 2 2 Faults of air conditioning control system ...

Page 98: ... appears Select Yes The setting file is transmitted from the Intelligent Server to the relay interface The L1 or L2 LED of the Intelligent Server blinks during the startup process When the startup processing ends successfully the L1 and L2 LEDs turn off If the startup processing fails the L1 LED lights up Retry System Initialize from the Touch Screen Controller in this case Or select TPC CON on th...

Page 99: ...HEAT F HEAT Set temperature Tenant Block 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R C group indoor Block name Tenant name Area name R C group indoor Area Display name Tenant Block R C group indoor Area Tenant Block R C group indoor ON OFF Operation mode Area Check list ...

Page 100: ...p F Shop F Shop G Shop G Office Office Meeting room Meeting room A B Shop H R C group indoor B B B B B B B B B B B B B B B B B B B B Area B B B B B B B B B B B B B B B B B B B B Tenant B B B B B B B B B B B B B B B B B B B B Block B B B B B B B B B B B B B B B B B B B B R C group indoor E E E E E E E E E E E E E E E E E E E E Area E E E E E E E E E E E E E E E E E E E E Tenant E E E E E E E E E E ...

Page 101: ...Indoor and BMS BMS IFWH communication error BMS IFDD communication error Possible causes Intelligent Server is not powered on Switching HUB is not powered on Improper connection of network cable Malfunction of Intelligent Server Air conditioner is not powered on Improper TCC LINK connection Malfunction of Intelligent Server Malfunction of Relay Interface Energy Monitoring Relay Interface is not po...

Page 102: ... Screen Controller screen Power off and on the Touch Screen Controller Power off and on the air conditioner Check the operation mode range selection setting and correct it if wrong Power on the equipment of the system Perform setting for scheduled operation Check the scheduled operation setting and correct it if wrong Correct the signal connection Correct the connection Check the charging schedule...

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