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CAUTION

If the safety-interlock switches are
disconnected or damaged, the machine could
operate unexpectedly, causing personal
injury.

Do not tamper with the safety-interlock
switches.

Check the operation of the safety-interlock
switches daily, and replace any damaged
switches before operating the machine.

Note:

Refer to the attachment

Operator’s Manual

for procedures on checking the attachment interlock
system.

Verifying the Clutch-Interlock
Switch

1.

Sit on the operator’s seat and engage the
parking brake.

2.

Move the shift lever to the N

EUTRAL

position.

Note:

The engine does not start if the

hydraulic-lift lever is locked in the forward
position.

3.

Without pressing the clutch pedal, rotate the key
switch clockwise to the S

TART

position.

Note:

If the engine cranks or starts, there is

a malfunction in the interlock system that you
must repair before operating the machine.

Verifying the Hydraulic-Lift Lever
Safety-Interlock Switch

1.

Sit on the operator’s seat and engage the
parking brake.

2.

Move the shift lever to the N

EUTRAL

position

and ensure that the hydraulic-lift lever is in the
center position.

3.

Press the clutch pedal.

4.

Move the hydraulic-lift lever forward and rotate
the key switch to the S

TART

position.

Note:

If the engine cranks or starts, there is

a malfunction in the interlock system that you
must repair before operating the machine.

Operating the Machine

1.

Sit on the seat and engage the parking brake.

2.

Disengage the PTO (if so equipped) and
return hand throttle lever to

OFF

position (if so

equipped).

3.

Place the Workman Remote Hydraulic Valve
Handle in the

OFF

position.

4.

Move the shift lever to

NEUTRAL

position and

press the clutch lever.

5.

Insert the key and rotate it clockwise to start the
engine. Release the key when the engine starts.

6.

Practice starting, driving, and stopping the
Workman vehicle. Always read and understand
the

Operator's Manual

for the Workman vehicle

before using this machine.

7.

Check for smooth operation of belt before
adding material in the hopper.

8.

Place sand or other topdressing material in the
hopper. The maximum volume of material that
can be put into the hopper is 0.5 cubic meters
(18 cu ft). Generally, sand weighs 1.6 kg/L (100
lb / cu ft) and could overload the Workman
vehicle if more than 635 to 680 kg (1400 to 1500
lb) are loaded into the hopper.

Important:

When any other attachments,

such as the H.D. Hitch frame, are installed
on the Workman while using the topdresser,
the weight of those attachments must be
subtracted from the payload capacity of the
hopper.

A method for determining the total weight of your
attachments would be to place the rear tires on
a scale.

The maximum weight capacity of the

rear axle of the Workman 3000/4000 Series is
1179 kg (2600 lb) and 1372 kg (3025 lb) for
the Workman HD Series.

DANGER

Heavy loads increase stopping distance
and reduce your ability to turn quickly
without tipping over.

Transporting or topdressing with a full
load can cause shifting of the sand.
This shifting happens most often while
turning, going up or down hills, suddenly
changing speeds or while driving over
rough surfaces. Shifting loads can lead
to tipovers.

Use caution when transporting or
topdressing with a full load.

As a general rule, position the weight of
the load evenly from front to rear and
evenly from side to side.

Never tilt the topdresser bed for
maintenance with any material in the
hopper. Tilt the topdresser bed only
when the hopper is empty.

17

 

Summary of Contents for 44225

Page 1: ...Form No 3425 477 Rev A Topdresser 1800 Workman Heavy Duty Utility Vehicle Model No 44225 Serial No 403200001 and Up Register at www Toro com Original Instructions EN 3425 477 A...

Page 2: ...o parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the mode...

Page 3: ...intended use could prove dangerous to you and bystanders Read and understand the contents of both this Operator s Manual and the operator s manual of the vehicle before using this machine Ensure that...

Page 4: ...84 1 Lift point 2 Tie down point decal99 0015 99 0015 1 Entanglement hazard conveyor and brush keep bystanders a safe distance from the machine decal106 7750 106 7750 1 Entanglement hazard conveyor an...

Page 5: ...decal133 8061 133 8061 5...

Page 6: ...in 4 Cap screw 1 2 x 1 inch 4 Flat washer 8 Locknut 1 2 inch 4 2 Spacer mount 2 Mount the topdresser Cylinder pin 2 Cap screw 1 4 x 3 4 inch 2 3 Locknut 1 4 inch 2 Connect the lift cylinders 4 Bed sup...

Page 7: ...Figure 3 1 Cylinder rod end 4 Lynch pin 2 Bed mounting plate 5 Rear slots Full bed 3 Clevis pin 6 Front slots 2 3 bed 5 Remove the clevis pins securing the cylinder rod ends to the bed mounting plates...

Page 8: ...the attachment mount brackets Steps 1 and 2 will already be mounted on Workman Proceed to step 3 g011382 Figure 5 1 Engine frame mounting bracket 3 Attachment bracket 2 Vehicle frame 2 Loosely secure...

Page 9: ...ove the mounting bolts and pins before lifting 6 Secure each rear mounting bracket to the vehicle frame with a clevis pin and 2 lynch pins Figure 8 g011401 Figure 8 1 Vehicle frame bracket 3 Clevis pi...

Page 10: ...personal injury Do not rely on the cylinders to hold up the machine Block the topdresser up before going underneath to perform any type of service Important On vehicles with serial numbers 240000001 a...

Page 11: ...raulic Couplers No Parts Required Procedure 1 On vehicles with serial numbers prior to 239999999 move the remote hydraulic valve handle Figure 14 to the float position and on vehicles with serial numb...

Page 12: ...h any other product using fluids other than Dexron III ATF WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury Seek immediate medical attention if fluid is injected int...

Page 13: ...on the left rear side of the machine are used to adjust and lock the gate into the desired open height position 1 Loosen the locking knob Figure 19 enough to allow it to slide freely in the slot 2 Set...

Page 14: ...Part No 87 9950 Tachometer Speedometer Kit Mitsubishi liquid cooled diesel Workman Part No 87 9970 Tachometer Speedometer Kit air cooled gas Workman 3000 4000 Part No 87 9960 Tachometer Speedometer Ki...

Page 15: ...can prevent and is responsible for accidents that may cause personal injury or property damage Wear appropriate clothing including eye protection long pants substantial slip resistant footwear and he...

Page 16: ...isk of tipping over the vehicle Travel with the machine in the lowered position Shut off the attachment when approaching people vehicles vehicle crossings or pedestrian crossings Slope Safety Review t...

Page 17: ...ver to NEUTRAL position and press the clutch lever 5 Insert the key and rotate it clockwise to start the engine Release the key when the engine starts 6 Practice starting driving and stopping the Work...

Page 18: ...not back down in neutral or with the clutch pressed using only the brakes Never add sideboards or panels to the top of the hopper to increase the load capacity The additional weight will cause tipping...

Page 19: ...e key if equipped wait for all moving parts to stop and allow the machine to cool before adjusting servicing cleaning or storing the machine Ensure that the hopper is in the down position Keep all par...

Page 20: ...energy Support the machine with blocks or storage stands when working beneath it Never rely on the hydraulics on the vehicle to support the machine After maintaining or adjusting the machine ensure t...

Page 21: ...1 Loosen the nuts securing the bearing housing Figure 22 to the right side of the machine g011407 Figure 22 1 Bearing housing 2 Loosen the nuts securing the brush motor Figure 23 to the left side of...

Page 22: ...elt as follows 1 Loosen the jam nuts and adjust tension rod Figure 26 nuts to attain the desired tension g011411 Figure 26 1 Tension rod 4 Nut 2 Compression spring 5 112 mm 4 7 16 inches 3 Jam nut 2 T...

Page 23: ...nd spacer Figure 29 g011409 Figure 29 1 Chain cover 2 Spacer under cover 2 Remove the master link from the chain and remove the chain from the small sprocket Figure 30 g011414 Figure 30 1 Drive chain...

Page 24: ...belt tool between each roller and the belt Rotate the rollers until each tool is positioned to the outside of each roller The tool must be inserted past the rib in the center of the belt C Insert a li...

Page 25: ...cess lubricant 4 The unit should be stored out of the sun to prolong the life of the conveyor belt When stored outside it is recommended to cover the hopper with a tarp 5 Check the tension of the driv...

Page 26: ...nly on vehicles with serial numbers prior to 239999999 1 Adjust the valve linkage 2 The level of the hydraulic fluid is too low 2 Fill the hydraulic fluid to the proper level It is hard to steer the v...

Page 27: ...Notes...

Page 28: ...Notes...

Page 29: ...Notes...

Page 30: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Page 31: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 32: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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