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protection 

must 

be 

used 

for 

appropriate conditions. 

 
 

Tool Use and Care 

1. 

Use  clamps  (not  included)  or  other 
practical  ways  to  secure  and 
support  the  workpiece  to  a  stable 
platform.

  Holding  the  work  piece  by 

hand to against your body is unstable 
and may lead to loss of control. 

2. 

Do  not  force  the  tool.  Use  the 
correct  tool  for  your  application. 

The  correct  tool  will  do  the  job  better 
and  safer  at  the  rate  for  which  it  is 
designed. 

3. 

Do  not  use  the  power  tool  if  the 
Power Switch does not turn it on or 
off.

 Any tool that cannot be controlled 

with  the  Power  Switch  is  dangerous 
and must be replaced. 

4. 

Disconnect  the  Power  Cord  Plug 
from  the  power  source  before 
making  any  adjustments,  changing 
accessories,  or  storing  the  tool.

 

Such  preventive  safety  measures 
reduce  the  risk  of  starting  the  tool 
accidentally. 

5. 

Store  idle  tools  out  of  reach  of 
children 

and 

other 

untrained 

persons.

  Tools  are  dangerous  in  the 

hands of untrained users. 

6. 

Maintain  tools  with  care.  Keep 
cutting tools maintained and clean. 

Properly  maintained  tools  are  less 
likely to bind and are easier to control. 
Do  not  use  a  damaged  tool.  Tag 
damaged  tools  “Do  not  use”  until 
repaired 

7. 

Check  for  misalignment  or  binding 
of moving parts, breakage of parts, 
and  any  other  condition  that  may 
affect  the  tool’s  operation.  If 
damaged,  have  the  tool  serviced 

before  using. 

Many  accidents  are 

caused by poorly maintained tools. 

8. 

Use  only  accessories  that  are 
recommended  by  the  manufacturer 
for your model. 

Accessories that may 

be  suitable  for  one  tool  may  become 
hazardous when used on another tool. 

 
                           

Service 

1.  Tool  service  must  be  performed  only 

by  qualified  repair  personnel.  Service 
or 

maintenance 

performed 

by 

unqualified personnel could result in a 
risk of injury. 

2.  When  servicing  a  tool,  use  only 

identical  replacement  parts.  Use  of 
unauthorized  parts  or  failure  to  follow 
maintenance instructions may create a 
risk of electric shock or injury. 

 
 
              SPECIFIC SAFETY RULES 
1. 

Maintain  labels  and  nameplates  on 
the  tool.

  These  carry  important 

information.  If  unreadable  or  missing, 
contact  TOOLEX  INDUSTRIAL  for  a 
replacement. 

2. 

Always  wear  the  approved  safety 
impact eye goggles and heavy work 
gloves  when  suing  the  tool. 

Using 

personal  safety  devices  reduce  the 
risk  for  injury.  Safety  impact  eye 
goggles  and  heavy  work  gloves  are 
available from Harbor Freight Tools. 

3. 

Maintain 

safe 

working 

environment.

  Keep  the  work  area 

well  lit.  Make  sure  there  is  adequate 
surrounding  workspace.  Always  keep 
the  work  area  free  of  obstructions, 
grease, oil, trash, and other debris. Do 
not  use  a  power  tool  in  areas  near 
flammable  chemicals,  dusts,  and 
vapors.  Do  not  use  this  product  in  a 
damp or wet location. 

Summary of Contents for 597076

Page 1: ...1 16 1 ...

Page 2: ... the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using thi...

Page 3: ...ull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 1 Stay alert Watch what...

Page 4: ...s and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service 1 Tool service must be performed only by qualified repair...

Page 5: ...t of ears 8 Prevent accidental fires Remove any combustible material from the work area a When possible move the work to a location well away from combustible protect the combustibles with a cover made of fire resistant material b Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways wi...

Page 6: ...d gases ℓ Follow the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values TLV s for fumes and gases ℓ Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting situation 10 Always keep hoses away from welding cutting spot Examine all ho...

Page 7: ...ts from other systems may cause personal injury and damage components within 15 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 16 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to...

Page 8: ...A 10 200 Duty Cycle 35 200A 60 153A 100 118A No Load Voltage V 66 Efficiency 85 Protection Class IP21S Dimension mm 367 185 320 Insulation Grade F Weight kg 8 9 1 2 3 4 5 6 7 8 A B C D 8 7 6 5 4 3 2 1 D C B A Title Number Revision Size A3 Date 24 Sep 2004 Sheet of File D 技 术 资 料 焊 接 电 源 符 号 ddb Drawn By S 1 2 3 4 A B C D 4 3 2 1 D C B A Title Number Revision Size A4 Date 13 Aug 2002 Sheet of File ...

Page 9: ...g Your Work Area 1 You must have a sturdy work table that is open below the area you are welding Molten slag will be blown through the work metal and must be able to fall away freely 2 Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving 3 The floor and surrounding area of your work site must not be flammable A clean cement floor is recommende...

Page 10: ...s OFF 2 Digital Amps Meter Shows actual welding current which will vary during operation 3 Thermal Overload Indicator Lamp This light will come on and the device will shut down if the tool becomes overheated Stop trying to use the cutter while leaving the power switch onto allow the cooling fan to operate and the lamp will turn off automatically when the machine cools down Please pay attention to ...

Page 11: ...possible to the workpiece without damaging the cable during welding 6 Assemble the desired accessories and rod inside the tip of the TIG Torch handle a Unscrew the Ceramic Nozzle 6A on the Torch Handle 4A b Unscrew the Collect Housing 5A c Place a 5 32 prepared tungsten welding rod not included into the torch d Screw the Collect Housing and Ceramic Nozzle back onto the Torch 7 Connect a hose and c...

Page 12: ...d and hold it near the workpiece 15 If too much current is drawn from the welder the Thermal Overload protector will activate the Overload indicator will light and the welder will turn off until it cools down It will automatically reset DANGER To prevent serious injury and death If the operator is not holding the Torch it must be sitting on a nonconductive nonflammable surface Arc stick Connection...

Page 13: ...ommonly used to weld thin sections of stainless steel and non ferrous metals such as aluminum magnesium and copper alloys The process grants the operator greater control over the weld than competing procedures such as shielded metal arc welding and gas metal arc welding allowing for stronger higher quality welds However GTAW is comparatively more complex and difficult to master and furthermore it ...

Page 14: ...c d 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 c d 8 0 3 2 4 0 3 2 4 0 160 220 12 18 4 5 d 12 0 3 2 4 0 3 2 4 0 180 240 12 18 6 8 d 5 ALUMINUM WELDING PARAMETER Aluminum thickness Tungsten diameter Wire diameter Welding current Argon flux Clearance size Clearance form mm mm mm A L min mm 0 6 1 0 1 6 0 1 0 25 40 4 5 1 a b 1 0 1 0 1 6 0 1 6 40 60 4 7 1 a b 1 5 1 0 1 6 0 1 6 60 90 6 9 1 b 2 5 1 6 2 4 1 6 ...

Page 15: ...rom thermal overload stop all use Have the welder inspected and repaired by a qualified service technician 6 Store the welder and accessories in a clean and dry location 7 Periodically disassemble and clean the Torch Head components with steel wool Replace burnt cracked distorted or coated components Refer to the assembly drawing on page 11 8 To gain access to the internal components of the unit r...

Page 16: ...amp is attached is clean exposed metal free of dirt paint and oil No weld output high temperature light on 1 Welder overheated 2 Duty cycle or amps too high 3 Airflow is blocked 1 Allow unit to cool with the fan on 2 Reduce duty cycle or amps 3 Clean vents and fan out with compressed air Erratic or improper arc or welding output 1 Bad weld connections 2 Polarity incorrect 3 Workpiece painted or di...

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