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11 

 

 

 

”  means  MMA  welding, 

when  you  chose  this  welding  mode, 
please  plug  the  welding  plug  with 
cable to the TIG control socket (refer 
to page 9, (1)). 

”  means  TIG  welding,  when 

this  TIG  welding  mode  is  selected, 
please plug the TIG torch control cable 
in to TIG control socket (refer to page 
9, (1)). 
   

 

OPERATION 

Note:  Before  beginning,  please  read  and 
understand  all  the  safety  precautions 
staring  on  page  1  and  especially  the 
section “Specific Safety Rules” starting on 
page 3. 
1.  Put  the  metal  to  be  welded  on  the 

metal  weeding-cutting  table.  Ensure 
the metals to be welded are clean, so 
good  welding  efficiency  can  be 
promised.   

2.  Place  the  TIG  welding  unit  no  closer 

than six feet from the workpicece to be 
welded 

3.  Connect  the  TIG  torch  control,  cable 

plug, and gas outlet hose as shown on 
page 9. Twist to lock in place. 

4.  Plug  in  the  Grounding  Cable  into  the 

Ground Connector on the lower left of 
the unit front. Twist to lock. 

5.  Securely  place  the  clamping  end  of 

the  Grounding  Cable  Clamp  to  a  part 
of the workpiece or metal table that is 
clean  of  paint,  oil,  or  dirt.  Clamp  as 
close  as  possible  to  the  workpiece 
without  damaging  the  cable  during 
welding. 

6.  Assemble the desired accessories and 

rod  inside  the  tip  of  the  TIG  Torch 
handle. 

a.  Unscrew the Ceramic Nozzle (6A) 

on the Torch Handle (4A). 

b.  Unscrew the Collect Housing (5A).   
c.  Place  a  5/32”  prepared  tungsten 

welding rod (not included) into the 
torch. 

d.  Screw  the  Collect  Housing  and 

Ceramic  Nozzle  back  onto  the 
Torch. 

7.  Connect  a  hose  and  coupling  from 

the  gas  regulator  on  an  Argon  gas 
tank  (none  included)  to  the  Argon 
Gas  Inlet  on  the  back  of  the  unit. 
Follow 

the 

gas 

cylinder 

manufacturer’s instructions for set-up 
and use. 

8.  Verify that the Power Switch is in the 

off position, then plug the 220V~line 
cord  plug  into  an  appropriate 
220V~outlet. 

9.  When  everything  is  in  place  for 

welding, press the Power Switch UP 
to the ON position. The Power Light”

 

    will  illuminate,  but  the 

Torch is not yet energized. 

10. Press the torch and orient yourself to 

one  side  of  the  area  to  be  welded, 
and move the Welding Helmet Face 
Shield (not included, see page 4 item 
7) over your eyes. 

11. 

Caution

:  The  Torch  handle  is  now 

energized.  Be  careful  not  touch 
anything  else  with  the  Torch  except 
the workpiece to be welded. 

DANGER! To prevent serious injury 
and  death:  The  TIG  Welder  will 
immediately  turn  on  when  the 
trigger is held down.   
 
 
 
 
 

Summary of Contents for 597076

Page 1: ...1 16 1 ...

Page 2: ... the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using thi...

Page 3: ...ull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 1 Stay alert Watch what...

Page 4: ...s and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service 1 Tool service must be performed only by qualified repair...

Page 5: ...t of ears 8 Prevent accidental fires Remove any combustible material from the work area a When possible move the work to a location well away from combustible protect the combustibles with a cover made of fire resistant material b Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways wi...

Page 6: ...d gases ℓ Follow the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values TLV s for fumes and gases ℓ Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting situation 10 Always keep hoses away from welding cutting spot Examine all ho...

Page 7: ...ts from other systems may cause personal injury and damage components within 15 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 16 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to...

Page 8: ...A 10 200 Duty Cycle 35 200A 60 153A 100 118A No Load Voltage V 66 Efficiency 85 Protection Class IP21S Dimension mm 367 185 320 Insulation Grade F Weight kg 8 9 1 2 3 4 5 6 7 8 A B C D 8 7 6 5 4 3 2 1 D C B A Title Number Revision Size A3 Date 24 Sep 2004 Sheet of File D 技 术 资 料 焊 接 电 源 符 号 ddb Drawn By S 1 2 3 4 A B C D 4 3 2 1 D C B A Title Number Revision Size A4 Date 13 Aug 2002 Sheet of File ...

Page 9: ...g Your Work Area 1 You must have a sturdy work table that is open below the area you are welding Molten slag will be blown through the work metal and must be able to fall away freely 2 Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving 3 The floor and surrounding area of your work site must not be flammable A clean cement floor is recommende...

Page 10: ...s OFF 2 Digital Amps Meter Shows actual welding current which will vary during operation 3 Thermal Overload Indicator Lamp This light will come on and the device will shut down if the tool becomes overheated Stop trying to use the cutter while leaving the power switch onto allow the cooling fan to operate and the lamp will turn off automatically when the machine cools down Please pay attention to ...

Page 11: ...possible to the workpiece without damaging the cable during welding 6 Assemble the desired accessories and rod inside the tip of the TIG Torch handle a Unscrew the Ceramic Nozzle 6A on the Torch Handle 4A b Unscrew the Collect Housing 5A c Place a 5 32 prepared tungsten welding rod not included into the torch d Screw the Collect Housing and Ceramic Nozzle back onto the Torch 7 Connect a hose and c...

Page 12: ...d and hold it near the workpiece 15 If too much current is drawn from the welder the Thermal Overload protector will activate the Overload indicator will light and the welder will turn off until it cools down It will automatically reset DANGER To prevent serious injury and death If the operator is not holding the Torch it must be sitting on a nonconductive nonflammable surface Arc stick Connection...

Page 13: ...ommonly used to weld thin sections of stainless steel and non ferrous metals such as aluminum magnesium and copper alloys The process grants the operator greater control over the weld than competing procedures such as shielded metal arc welding and gas metal arc welding allowing for stronger higher quality welds However GTAW is comparatively more complex and difficult to master and furthermore it ...

Page 14: ...c d 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 c d 8 0 3 2 4 0 3 2 4 0 160 220 12 18 4 5 d 12 0 3 2 4 0 3 2 4 0 180 240 12 18 6 8 d 5 ALUMINUM WELDING PARAMETER Aluminum thickness Tungsten diameter Wire diameter Welding current Argon flux Clearance size Clearance form mm mm mm A L min mm 0 6 1 0 1 6 0 1 0 25 40 4 5 1 a b 1 0 1 0 1 6 0 1 6 40 60 4 7 1 a b 1 5 1 0 1 6 0 1 6 60 90 6 9 1 b 2 5 1 6 2 4 1 6 ...

Page 15: ...rom thermal overload stop all use Have the welder inspected and repaired by a qualified service technician 6 Store the welder and accessories in a clean and dry location 7 Periodically disassemble and clean the Torch Head components with steel wool Replace burnt cracked distorted or coated components Refer to the assembly drawing on page 11 8 To gain access to the internal components of the unit r...

Page 16: ...amp is attached is clean exposed metal free of dirt paint and oil No weld output high temperature light on 1 Welder overheated 2 Duty cycle or amps too high 3 Airflow is blocked 1 Allow unit to cool with the fan on 2 Reduce duty cycle or amps 3 Clean vents and fan out with compressed air Erratic or improper arc or welding output 1 Bad weld connections 2 Polarity incorrect 3 Workpiece painted or di...

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