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Part 

Description 

Qty 

1A 

Long Back Cap 

2A 

Short Back Cap 

3A1 

Collet 

1/16” 

(1.6mm) 

3A2 

Collet 

2/25” 

(2.0mm) 

3A3 

Collet 

3/32” 

(2.4mm) 

3A4 

Collet 

1/8” 

(3.2mm)

 

4A 

Torch Handle 

5A 

Collets Housing 

6A1 

Ceramic  Nozzle 
size 4; 10N50 

6A2 

Ceramic  Nozzle 
size 5; 10N49 

6A3 

Ceramic  Nozzle 
size 6; 10N48 

6A4 

Ceramic  Nozzle 
size 7; 10N47 

 
(Refer  to  parts  diagram  above  for  Torch 
Handle  components.) 

Direct  torch  away 

from  people  and  flammables

, while you 

press (and hold) the Torch Handle Trigger 
(2A) to energize the Torch Electrode (4A). 

 

 

12. Hold  the  Trigger  down  and  tilt  the 

torch  forward.  Keep  a  constant 
distance  between  the  torch  and  the 
workpiece but do not contact it. 

13. 

Stroke the workpiece lightly to ignite 

the  arc.  Do  not  strike  like  a  match. 
Never tap the electrode wire to ignite 
the arc; it will damage the electrode.

 

14. 

When  the  arc  ignites,  tilt  the 
electrode  forward  and  hold  it  near 
the workpiece.

 

15. 

If too much current is drawn from the 
welder;  the  Thermal  Overload 

protector 

will  activate,  the 

Overload  indicator  will  light,  and  the 
welder will turn off until it cools down. 
It will automatically reset.

 

 

DANGER!  To  prevent  serious  injury 
and  death:  If  the  operator  is  not 
holding the Torch, it must be sitting on 

nonconductive, 

nonflammable 

surface. 

 

Arc (stick) Connection 

1.  Connect  the  Electrode  Clamp  and 

Cable  to  the  torch  control  connector 
(as  7  shown  on  page  9  and  twist  to 
lock in place.   

2.  Plug  the  cable  of  the  Grounding 

Clamp into the DC ground connector 
and  secure  the  clamp  to  a  clean, 
exposed metal part of the workpiece. 

3.  Place  the  metal  portion  of  the 

welding  rod  inside  the  jaws  of  the 
Electrode Clamp. Welding rod types 
vary for welding different metals. 

 

When finished welding 

a.  Release  the  Torch  handle  trigger 

and lift the Torch handle from the 
workpiece, 

b.  Press the Power Switch to the Off 

(O) position. 

c.  Set the Torch handle down on the 

metal workbench, 

d.  Turn the air supply off, 
e.  Unplug  the  line  cord  from  the 

1A 

2A 

3A 

4A 

5A 

6A 

Summary of Contents for 597076

Page 1: ...1 16 1 ...

Page 2: ... the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using thi...

Page 3: ...ull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 1 Stay alert Watch what...

Page 4: ...s and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service 1 Tool service must be performed only by qualified repair...

Page 5: ...t of ears 8 Prevent accidental fires Remove any combustible material from the work area a When possible move the work to a location well away from combustible protect the combustibles with a cover made of fire resistant material b Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways wi...

Page 6: ...d gases ℓ Follow the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values TLV s for fumes and gases ℓ Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting situation 10 Always keep hoses away from welding cutting spot Examine all ho...

Page 7: ...ts from other systems may cause personal injury and damage components within 15 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 16 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to...

Page 8: ...A 10 200 Duty Cycle 35 200A 60 153A 100 118A No Load Voltage V 66 Efficiency 85 Protection Class IP21S Dimension mm 367 185 320 Insulation Grade F Weight kg 8 9 1 2 3 4 5 6 7 8 A B C D 8 7 6 5 4 3 2 1 D C B A Title Number Revision Size A3 Date 24 Sep 2004 Sheet of File D 技 术 资 料 焊 接 电 源 符 号 ddb Drawn By S 1 2 3 4 A B C D 4 3 2 1 D C B A Title Number Revision Size A4 Date 13 Aug 2002 Sheet of File ...

Page 9: ...g Your Work Area 1 You must have a sturdy work table that is open below the area you are welding Molten slag will be blown through the work metal and must be able to fall away freely 2 Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving 3 The floor and surrounding area of your work site must not be flammable A clean cement floor is recommende...

Page 10: ...s OFF 2 Digital Amps Meter Shows actual welding current which will vary during operation 3 Thermal Overload Indicator Lamp This light will come on and the device will shut down if the tool becomes overheated Stop trying to use the cutter while leaving the power switch onto allow the cooling fan to operate and the lamp will turn off automatically when the machine cools down Please pay attention to ...

Page 11: ...possible to the workpiece without damaging the cable during welding 6 Assemble the desired accessories and rod inside the tip of the TIG Torch handle a Unscrew the Ceramic Nozzle 6A on the Torch Handle 4A b Unscrew the Collect Housing 5A c Place a 5 32 prepared tungsten welding rod not included into the torch d Screw the Collect Housing and Ceramic Nozzle back onto the Torch 7 Connect a hose and c...

Page 12: ...d and hold it near the workpiece 15 If too much current is drawn from the welder the Thermal Overload protector will activate the Overload indicator will light and the welder will turn off until it cools down It will automatically reset DANGER To prevent serious injury and death If the operator is not holding the Torch it must be sitting on a nonconductive nonflammable surface Arc stick Connection...

Page 13: ...ommonly used to weld thin sections of stainless steel and non ferrous metals such as aluminum magnesium and copper alloys The process grants the operator greater control over the weld than competing procedures such as shielded metal arc welding and gas metal arc welding allowing for stronger higher quality welds However GTAW is comparatively more complex and difficult to master and furthermore it ...

Page 14: ...c d 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 c d 8 0 3 2 4 0 3 2 4 0 160 220 12 18 4 5 d 12 0 3 2 4 0 3 2 4 0 180 240 12 18 6 8 d 5 ALUMINUM WELDING PARAMETER Aluminum thickness Tungsten diameter Wire diameter Welding current Argon flux Clearance size Clearance form mm mm mm A L min mm 0 6 1 0 1 6 0 1 0 25 40 4 5 1 a b 1 0 1 0 1 6 0 1 6 40 60 4 7 1 a b 1 5 1 0 1 6 0 1 6 60 90 6 9 1 b 2 5 1 6 2 4 1 6 ...

Page 15: ...rom thermal overload stop all use Have the welder inspected and repaired by a qualified service technician 6 Store the welder and accessories in a clean and dry location 7 Periodically disassemble and clean the Torch Head components with steel wool Replace burnt cracked distorted or coated components Refer to the assembly drawing on page 11 8 To gain access to the internal components of the unit r...

Page 16: ...amp is attached is clean exposed metal free of dirt paint and oil No weld output high temperature light on 1 Welder overheated 2 Duty cycle or amps too high 3 Airflow is blocked 1 Allow unit to cool with the fan on 2 Reduce duty cycle or amps 3 Clean vents and fan out with compressed air Erratic or improper arc or welding output 1 Bad weld connections 2 Polarity incorrect 3 Workpiece painted or di...

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