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4. 

Avoid  unintentional  starting. 

Make 

sure  you  are  prepared  to  begin  work 
before turning on the tool. 

5. 

Never  leave  the  tool  unattended 
when it is plugged into an electrical 
outlet. 

Turn off the tool, and unplug it 

from its electrical outlet before leaving. 

6.  Always  unplug  the  tool  from  its 

electrical  outlet  before  performing 
and  inspection,  maintenance,  or 
cleaning procedures. 

7. 

Prevent  eye  injury  and  burns.

 

Wearing  and  using  the  approved 
personal  safety  clothing  and  safety 
devices reduce the risk for injury. 
a.  Wear  the  approved  safety  impact 

eye goggles with a welding helmet 
featuring  at  least  a  number  10 
shade lens rating. 

b.  Leather  leggings,  fire  resistant 

shoes  or  boots  should  be  worn 
when  using  this  product.  Do  not 
wear  pants  with  cuffs,  shirts  with 
open pockets, or any clothing that 
can  catch  and  hold  molten  metal 
or sparks. 

c.  Keep  clothing  free  of  grease,  oil, 

solvents, 

or 

any 

flammable 

substances.  Wear  dry,  insulating 
gloves and protective clothing. 

d.  Wear  an  approved  head  covering 

to protect the head and neck. Use 
aprons,  cape,  sleeves,  shoulder 
covers,  and  bibs  designed  and 
approved  for  welding  and  cutting 
procedures. 

e.  When welding/cutting overhead or 

in  confined  spaces,  wear  flame 
resistant ear plugs or ear muffs to 
keep sparks out of ears. 

8. 

Prevent  accidental  fires.

  Remove 

any  combustible  material  from  the 
work area. 
a.  When  possible,  move  the  work  to 

a  location  well  away  from 
combustible; 

protect 

the 

combustibles with a cover made of 
fire resistant material. 

b.  Remove  or  make  safe  all 

combustible materials for a radius 
of  35  feet  (10  meters)  around  the 
work  area.  Use  a  fire  resistant 
material to cover or block all open 
doorways,  windows,  cracks,  and 
other openings. 

c.  Enclose  the  work  area  with 

portable  fire  resistant  screens. 
Protect combustible walls, ceilings, 
floors,  etc.,  from  sparks  and  heat 
with fire resistant covers. 

d.  If working on a metal wall, ceiling, 

etc., 

prevent 

ignition 

of 

combustibles on the other side by 
mobbing  the  combustibles  to  a 
safe  location.  If  relocation  of 
combustibles  is  not  possible, 
designate  someone  to  serve  as  a 
fire  watch,  equipped  with  a  fire 
extinguisher,  during  the  welding 
process  and  for  at  least  one  half 
hour 

after 

the 

welding 

is 

completed. 

e.  Do  not  weld  or  cut  on  materials 

having  a  combustible  coating  or 
combustible  internal  structure,  as 
in  walls  or  ceilings,  without  an 
approved  method  for  eliminating 
the hazard. 

f.  Do  not  dispose  of  hot  slag  in 

containers  holding  combustible 
materials. Keep a fire extinguisher 
nearby and know how to use it. 

g.  After  welding  or  cutting,  make  a 

thorough examination for evidence 
of fire. Be aware that easily visible 
smoke  or  flame  may  not  be 
present for some time after the fire 
has started. Do not weld or cut in 

Summary of Contents for 597076

Page 1: ...1 16 1 ...

Page 2: ... the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using thi...

Page 3: ...ull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 1 Stay alert Watch what...

Page 4: ...s and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service 1 Tool service must be performed only by qualified repair...

Page 5: ...t of ears 8 Prevent accidental fires Remove any combustible material from the work area a When possible move the work to a location well away from combustible protect the combustibles with a cover made of fire resistant material b Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways wi...

Page 6: ...d gases ℓ Follow the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values TLV s for fumes and gases ℓ Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting situation 10 Always keep hoses away from welding cutting spot Examine all ho...

Page 7: ...ts from other systems may cause personal injury and damage components within 15 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 16 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to...

Page 8: ...A 10 200 Duty Cycle 35 200A 60 153A 100 118A No Load Voltage V 66 Efficiency 85 Protection Class IP21S Dimension mm 367 185 320 Insulation Grade F Weight kg 8 9 1 2 3 4 5 6 7 8 A B C D 8 7 6 5 4 3 2 1 D C B A Title Number Revision Size A3 Date 24 Sep 2004 Sheet of File D 技 术 资 料 焊 接 电 源 符 号 ddb Drawn By S 1 2 3 4 A B C D 4 3 2 1 D C B A Title Number Revision Size A4 Date 13 Aug 2002 Sheet of File ...

Page 9: ...g Your Work Area 1 You must have a sturdy work table that is open below the area you are welding Molten slag will be blown through the work metal and must be able to fall away freely 2 Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving 3 The floor and surrounding area of your work site must not be flammable A clean cement floor is recommende...

Page 10: ...s OFF 2 Digital Amps Meter Shows actual welding current which will vary during operation 3 Thermal Overload Indicator Lamp This light will come on and the device will shut down if the tool becomes overheated Stop trying to use the cutter while leaving the power switch onto allow the cooling fan to operate and the lamp will turn off automatically when the machine cools down Please pay attention to ...

Page 11: ...possible to the workpiece without damaging the cable during welding 6 Assemble the desired accessories and rod inside the tip of the TIG Torch handle a Unscrew the Ceramic Nozzle 6A on the Torch Handle 4A b Unscrew the Collect Housing 5A c Place a 5 32 prepared tungsten welding rod not included into the torch d Screw the Collect Housing and Ceramic Nozzle back onto the Torch 7 Connect a hose and c...

Page 12: ...d and hold it near the workpiece 15 If too much current is drawn from the welder the Thermal Overload protector will activate the Overload indicator will light and the welder will turn off until it cools down It will automatically reset DANGER To prevent serious injury and death If the operator is not holding the Torch it must be sitting on a nonconductive nonflammable surface Arc stick Connection...

Page 13: ...ommonly used to weld thin sections of stainless steel and non ferrous metals such as aluminum magnesium and copper alloys The process grants the operator greater control over the weld than competing procedures such as shielded metal arc welding and gas metal arc welding allowing for stronger higher quality welds However GTAW is comparatively more complex and difficult to master and furthermore it ...

Page 14: ...c d 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 c d 8 0 3 2 4 0 3 2 4 0 160 220 12 18 4 5 d 12 0 3 2 4 0 3 2 4 0 180 240 12 18 6 8 d 5 ALUMINUM WELDING PARAMETER Aluminum thickness Tungsten diameter Wire diameter Welding current Argon flux Clearance size Clearance form mm mm mm A L min mm 0 6 1 0 1 6 0 1 0 25 40 4 5 1 a b 1 0 1 0 1 6 0 1 6 40 60 4 7 1 a b 1 5 1 0 1 6 0 1 6 60 90 6 9 1 b 2 5 1 6 2 4 1 6 ...

Page 15: ...rom thermal overload stop all use Have the welder inspected and repaired by a qualified service technician 6 Store the welder and accessories in a clean and dry location 7 Periodically disassemble and clean the Torch Head components with steel wool Replace burnt cracked distorted or coated components Refer to the assembly drawing on page 11 8 To gain access to the internal components of the unit r...

Page 16: ...amp is attached is clean exposed metal free of dirt paint and oil No weld output high temperature light on 1 Welder overheated 2 Duty cycle or amps too high 3 Airflow is blocked 1 Allow unit to cool with the fan on 2 Reduce duty cycle or amps 3 Clean vents and fan out with compressed air Erratic or improper arc or welding output 1 Bad weld connections 2 Polarity incorrect 3 Workpiece painted or di...

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