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Electrical Safety 

1. 

Grounded  tools  must  be  plugged 
into an outlet properly installed and 
grounded  in  accordance  with  all 
codes  and  ordinances.  Never 
remove  the  grounding  prong  or 
modify the plug in any way. Do not 
use  any  adapter  plugs.  Check  with 
a  qualified  electrician  if  you  are  in 
doubt whether the outlet is properly 
grounded.

 

If 

the 

tool 

should 

electrically malfunction or break down, 
grounding  provides  a  low  resistance 
path to carry electricity away from the 
user. 

2. 

Double 

insulated 

tools 

are 

equipped with a polarized plug (one 
blade is wider than the other). This 
plug  will  fit  in  a  polarized  outlet 
only  one  way.  If  the  plug  does  not 
fit  fully  in  the  outlet,  reverse  the 
plug. If it still does not fit, contact a 
qualified  electrician  to  install  a 
polarized outlet. Do not change the 
plug  in  any  way. 

Double  insulation 

eliminates the need for the three wire 
grounded  power  cord  and  grounded 
power supply system. 

3. 

Avoid  body  contact  with  grounded 
surfaces  such  as  pipes,  radiators, 
ranges,  and  refrigerators.

  There  is 

an  increased  risk  of  electric  shock  if 
your body is grounded. 

4. 

Do  not  expose  power  tools  to  rain 
or  wet  conditions.

  Water  entering  a 

power  tool  will  increase  the  risk  of 
electric shock. 

5. 

Do  not  abuse  the  Power  Cord. 
Never  use  the  Power  Cord  to  carry 
the  tool  or  pull  the  Plug  from  an 
outlet.  Keep  the  Power  Cord  away 
from  heat,  oil,  sharp  edges,  or 
moving  parts.  Replace  damaged 
Power 

Cords 

immediately. 

Damaged  Power  Cords  increase  the 
risk of electric shock. 

6. 

When  operating  a  power  tool 
outside,  sue  an  outdoor  extension 
cord  marker  “W-A”  or  “W”. 

These 

extension  cords  are  rated  for  outdoor 
use,  and  reduce  the  risk  of  electric 
shock. 

 

 

Personal Safety 

1. 

Stay  alert.  Watch  what  you  are 
doing,  and  use  common  sense 
when  operating  a  power  tool.  Do 
not  use  a  power  tool  while  tired  or 
under  the  influence  of  drugs, 
alcohol, or medication.

 A moment of 

inattention while operating power tools 
may result in serious personal injury. 

2. 

Dress  properly.  Do  not  wear  loose 
clothing  or  jewelry.  Contain  long 
hair.  Keep  your  hair,  clothing,  and 
gloves  away  from  moving  parts. 

Loose  clothes,  jewelry,  or  long  hair 
can be caught in moving parts. 

3. 

Avoid  accidental  staring.  Be  sure 
the  Power  Switch  is  off  before 
plugging  in.

  Carrying  power  tools 

with your finger on the Power Switch, 
or  plugging  in  power  tools  with  the 
Power Switch on, invites accidents. 

4. 

Remove 

adjusting 

keys 

or 

wrenches before turning the power 
tool on

. A wrench or a key that is left 

attached to a rotating part of the power 
tool may result in personal injury. 

5. 

Do  not  overreach.  Keep  proper 
footing  and  balance  at  all  times. 

Proper  footing  and  balance  enables 
better  control  of  the  power  tool  in 
unexpected situations. 

6. 

Use safety equipment. Always wear 
eye  protection. 

Dust  mask,  non-skid 

safety  shoes,  hard  hat,  or  hearing 

Summary of Contents for 597076

Page 1: ...1 16 1 ...

Page 2: ... the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using thi...

Page 3: ...ull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 1 Stay alert Watch what...

Page 4: ...s and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service 1 Tool service must be performed only by qualified repair...

Page 5: ...t of ears 8 Prevent accidental fires Remove any combustible material from the work area a When possible move the work to a location well away from combustible protect the combustibles with a cover made of fire resistant material b Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways wi...

Page 6: ...d gases ℓ Follow the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values TLV s for fumes and gases ℓ Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting situation 10 Always keep hoses away from welding cutting spot Examine all ho...

Page 7: ...ts from other systems may cause personal injury and damage components within 15 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 16 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to...

Page 8: ...A 10 200 Duty Cycle 35 200A 60 153A 100 118A No Load Voltage V 66 Efficiency 85 Protection Class IP21S Dimension mm 367 185 320 Insulation Grade F Weight kg 8 9 1 2 3 4 5 6 7 8 A B C D 8 7 6 5 4 3 2 1 D C B A Title Number Revision Size A3 Date 24 Sep 2004 Sheet of File D 技 术 资 料 焊 接 电 源 符 号 ddb Drawn By S 1 2 3 4 A B C D 4 3 2 1 D C B A Title Number Revision Size A4 Date 13 Aug 2002 Sheet of File ...

Page 9: ...g Your Work Area 1 You must have a sturdy work table that is open below the area you are welding Molten slag will be blown through the work metal and must be able to fall away freely 2 Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving 3 The floor and surrounding area of your work site must not be flammable A clean cement floor is recommende...

Page 10: ...s OFF 2 Digital Amps Meter Shows actual welding current which will vary during operation 3 Thermal Overload Indicator Lamp This light will come on and the device will shut down if the tool becomes overheated Stop trying to use the cutter while leaving the power switch onto allow the cooling fan to operate and the lamp will turn off automatically when the machine cools down Please pay attention to ...

Page 11: ...possible to the workpiece without damaging the cable during welding 6 Assemble the desired accessories and rod inside the tip of the TIG Torch handle a Unscrew the Ceramic Nozzle 6A on the Torch Handle 4A b Unscrew the Collect Housing 5A c Place a 5 32 prepared tungsten welding rod not included into the torch d Screw the Collect Housing and Ceramic Nozzle back onto the Torch 7 Connect a hose and c...

Page 12: ...d and hold it near the workpiece 15 If too much current is drawn from the welder the Thermal Overload protector will activate the Overload indicator will light and the welder will turn off until it cools down It will automatically reset DANGER To prevent serious injury and death If the operator is not holding the Torch it must be sitting on a nonconductive nonflammable surface Arc stick Connection...

Page 13: ...ommonly used to weld thin sections of stainless steel and non ferrous metals such as aluminum magnesium and copper alloys The process grants the operator greater control over the weld than competing procedures such as shielded metal arc welding and gas metal arc welding allowing for stronger higher quality welds However GTAW is comparatively more complex and difficult to master and furthermore it ...

Page 14: ...c d 6 0 2 4 3 2 2 4 3 2 150 200 10 15 3 4 c d 8 0 3 2 4 0 3 2 4 0 160 220 12 18 4 5 d 12 0 3 2 4 0 3 2 4 0 180 240 12 18 6 8 d 5 ALUMINUM WELDING PARAMETER Aluminum thickness Tungsten diameter Wire diameter Welding current Argon flux Clearance size Clearance form mm mm mm A L min mm 0 6 1 0 1 6 0 1 0 25 40 4 5 1 a b 1 0 1 0 1 6 0 1 6 40 60 4 7 1 a b 1 5 1 0 1 6 0 1 6 60 90 6 9 1 b 2 5 1 6 2 4 1 6 ...

Page 15: ...rom thermal overload stop all use Have the welder inspected and repaired by a qualified service technician 6 Store the welder and accessories in a clean and dry location 7 Periodically disassemble and clean the Torch Head components with steel wool Replace burnt cracked distorted or coated components Refer to the assembly drawing on page 11 8 To gain access to the internal components of the unit r...

Page 16: ...amp is attached is clean exposed metal free of dirt paint and oil No weld output high temperature light on 1 Welder overheated 2 Duty cycle or amps too high 3 Airflow is blocked 1 Allow unit to cool with the fan on 2 Reduce duty cycle or amps 3 Clean vents and fan out with compressed air Erratic or improper arc or welding output 1 Bad weld connections 2 Polarity incorrect 3 Workpiece painted or di...

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