Toku TNB-08M Manual Download

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TIGHTENING TORQUE SPECIFICATIONS -

BARE BREAKER-

Torque : N

m (kg

Model TNB-

27K

190LU2

230LU2

310LU1

60K

400LU2

(01) Side Bolt Nut

Hex Size

Torque

2842 (290)

3528 (360)

5684 (580)

(02) Control Valve Box Bolt

Hex Size

Torque

882 (90)

1274 (130)

(03) Control Valve Cap Bolt

Hex Size

Torque

882 (90)

1274 (130)

(04) Hose Adapter

Hex Size

Torque

588 (60)

637 (65)

(05) Gas Valve Body

Hex Size

Torque

83 (8.5)

(06) Gas Valve Plug

Hex Size

Torque

12 (1.2)

TNB- 27K/

190LU2

, 230LU2, 310LU1, 60K/

400LU2

05, 06

Summary of Contents for TNB-08M

Page 1: ...s manual should be kept near the machine for reference and periodically reviewed by all personnel who will come into contact with it Hydraulic Breaker TNB 08M TNB 6M TNB 27K 190LU2 TNB 1M TNB 6E TNB 2...

Page 2: ...ogether with your hydraulic excavator manual WARNING Improper operation can be hazardous and could result in serious injury or death Operators and maintenance personnel should read this manual careful...

Page 3: ...cations 10 2 2 Principle operation 14 2 3 Structure 16 2 4 Piping for the hydraulic breaker 20 2 5 Grease selection and control 22 2 6 Installation of the hydraulic breaker onto the excavator 24 2 7 I...

Page 4: ...e and recharge 87 3 8 Inspection and maintenance of the bracket plastic and resin parts 92 3 9 Replacement of oil filter element 103 3 10 Change the hydraulic oil in the tank 103 SPECIAL APPLICATION 4...

Page 5: ...nd safety labels where there is a potentially dangerous situation which could result in serious injury or death if the hazard is not avoided These safety messages or labels usually describe precaution...

Page 6: ...aking Demolition of Rock Quarry applications Road Construction Please consult us in case of tunnel work under water works works in extreme heat cold or dusty environment or any other special applicati...

Page 7: ...in the machine Follow all safety rules precautions and instructions when using the breaker Follow the rules for group work when more than 2 people are working together SAFETY 1 1 GENERAL PRECAUTIONS F...

Page 8: ...hydraulic breaker contains a high volume of pressurized nitrogen gas It can therefore be dangerous if the breaker is not dismantled correctly As a result if the breaker needs service please contact T...

Page 9: ...us 1 2 SAFETY OPERATION When carrying out operations near combustible materials such as thatched roofs dry leaves or dry grass there is a hazard of fire so be careful when operating Check the terrain...

Page 10: ...ar rubber shoesand gloves Lay a rubber sheet on top of the seat and becareful not to touch the chassis with any exposed part of yourbody Use a signalman to give warning if the machine approachestoo cl...

Page 11: ...ng suitable tools WARNING Position of the hydraulic breaker WARNING High temperature oil WARNING WARNING The hydraulic breaker is an attachment for the hydraulic excavator Before maintaining the hydra...

Page 12: ...may explode and is dangerous When filling nitrogen gas the chisel may suddenly come out Therefore keep away from the chisel when refilling with nitrogen gas WARNING Various parts will be very hot afte...

Page 13: ...eter strength of wire rope per breaker weight model Lift slowly and keep the breaker level horizontally as shown below Keep away from the lifting area and Never go underneath the breaker Lift the brea...

Page 14: ...15 at minimum 16 at minimum 16 at minimum 17 at minimum I m p a c t R a t e bpm 930 1300 700 1200 600 1150 550 1000 580 1060 T o o l D i a m e t e r mm 40 45 50 58 64 H o s e S i z e inch 3 8 1 2 1 2...

Page 15: ...at minimum 17 at munimum 19 at minimum I m p a c t R a t e bpm 550 1000 600 1050 550 1000 450 720 T o o l D i a m e t e r mm 75 75 95 105 H o s e S i z e inch 1 2 3 4 3 4 3 4 Gas Pressure 2 MPa 0 8 1...

Page 16: ...m 18 at minimum 19 at minimum 19 at minimum I m p a c t R a t e bpm 430 600 490 650 450 630 370 490 T o o l D i a m e t e r mm 115 135 135 140 H o s e S i z e inch 3 4 1 1 1 1 1 Gas Pressure 2 MPa 0 8...

Page 17: ...mum 19 at minimum 19 at minimum I m p a c t R a t e bpm 350 450 340 470 310 470 T o o l D i a m e t e r mm 146 160 178 H o s e S i z e inch 1 1 1 4 1 1 4 Gas Pressure 2 MPa 0 8 0 8 0 8 B a s e M a c h...

Page 18: ...alve moves in the upward direction due to the area difference between the flanges 3 Downward movement When the control valve rises and reaches chamber 9 the flow moves through chamber 6 then 4 Due to...

Page 19: ...due to the area difference between the flanges 3 Downward movement When the control valve rises and reaches chamber 8 the flow moves through control valve and reaches chamber 4 Due to the difference i...

Page 20: ...Pin 20 Grease Nipple 21 Chisel Holder Bushing 22 Chisel Bushing 23 Chisel 01 Side Bolt 02 Side Bolt Nut 03 Gas Valve 04 Cylinder Cover 05 Control Valve Cap 06 Control Valve 07 Hose Adapter 08 Cylinde...

Page 21: ...17 01 Gas Valve 02 Hose Adapter IN 03 Hose Adapter OUT 04 Auto Lubrication Port TNB 2M 3MB 4M 5M 05 Air Port for Air Supply TNB 2M 3MB 4M 5M 06 Grease Nipple 01 02 06 05 04 03 TNB 08M 1M 2M 3MB 4M 5M...

Page 22: ...Chisel Holder 18 Air Cap Over TNB 7 19 Chisel Holder Bushing 20 Retainer Pin 21 Retainer Pin Stopper Pin 22 Grease Nipple 23 Chisel Bushing 24 Chisel TNB 6M 6E TNB 16K 110 141LU 151LU2 27K 190LU2 230...

Page 23: ...05 Low Pressure Port R 06 Air Port for Air Supply A 07 Grease Nipple 08 Hose Adapter IN P 09 Hose Adapter OUT T 10 High Pressure Port S H TNB 6M 6E TNB 7 01 02 03 04 05 06 07 01 02 03 04 06 01 08 09...

Page 24: ...c breaker is installed If piping for the hydraulic breaker is not installed consult with our Distributor Excavator 01 Hydraulic Breaker 02 Bracket 03 Bracket Bolt Bracket Bolt Nut 04 Stop Valve 05 Hyd...

Page 25: ...is installed If piping for the hydraulic breaker is not installed consult with our Distributor Mini Excavator 01 Hydraulic Breaker 02 Bracket 03 Bracket Bolt Bracket Bolt Nut 04 Stop Valve 05 Hydrauli...

Page 26: ...he breaker operation after the oil temperature get 40 Operate the breaker in the temperature range from 40 to 60 degree Celsius If the hydraulic oil temperature becomes over 80 degree Celsius the oil...

Page 27: ...the international norm for hyd oil contamination CAUTION If the hydraulic oil is contaminated it causes operating failures not only to the breaker but also to the excavator It leads to damages of inte...

Page 28: ...27K 190LU2 Hex Size mm Torque N m kg m 24 176 18 TNB 230LU2 Hex Size mm Torque N m kg m 30 343 35 TNB 310LU1 60K 400LU2 Hex Size mm Torque N m kg m 36 588 60 CAUTION 1 5 Make sure sand or dust do not...

Page 29: ...op valve D 9 Start the engine with slow speed and check the hydraulic piping such as oil leakage After removing the hose plugs make sure dirt or dust do not get on the plugs and store them in the tool...

Page 30: ...the retainer pin plugs 4 Hammer in plugs after setting notch direction Use a crane A when installing the chisel for sizes from TNB 6E and up A 3 WARNING 2 1 CAUTION If the grease is not applied correc...

Page 31: ...installation make sure all components are installed 5 6 B CAUTION To avoid drop of retainer pin stopper plug 6 make sure to clean the retainer pin stopper plug 6 and its hole and insert the retainer p...

Page 32: ...retainer cover plate 8 and assemble it with hex cap bolts 9 with below torque TNB 2M TNB 3MB 4M 6M 5 Check if any parts are left and are not assembled after assembling the chisel Hex Size mm Torque N...

Page 33: ...isolators 7 onto the retainer cover plate 8 and assemble it with hex cap bolts 9 with below tighten torque 5 Check if any parts are left and are not assembled after assembling the chisel Hex Size mm T...

Page 34: ...ators 7 onto the retainer cover plate 8 and assemble it with hex cap bolts 9 with below tighten torque 5 Check if any parts are left and are not assembled after assembling the chisel Hex Size mm Torqu...

Page 35: ...ays wear protective goggles hard hat gloves mask and safety boots due to the possibility that metal chips will fly off and may enter your eye causing serious injury WARNING Assembly and disassembly wo...

Page 36: ...excavator engine 6 Remove the retainer pins 4 up from bottom using the chisel pin remover A TNB 7J 16K 110 151LU2 27K 190LU2 and 230LU2 have M8 tapped holes and the TNB 310LU1 and 60K 400LU2 have M12...

Page 37: ...ts 9 with hex wrench Remove the retainer cover plate 8 and take the retainer isolator 7 out 3 Remove the retainer pins 4 up from bottom using the chisel pin remover A 4 Remove the chisel 5 from the ch...

Page 38: ...cover plate 8 and take the retainer isolators 7 out 3 M8 thread hole is available on the retainer pin 4 and pull the retainer pins using the retainer pin puller bolt B or push it out with the chisel...

Page 39: ...over plate 8 and take the retainer isolators 7 out 3 M8 thread hole is available on the retainer pin 4 and pull the retainer pins using the retainer pin puller bolt B or push it out with the chisel pi...

Page 40: ...oil and deteriorate the pump performance of an excavator After greasing the hammering must be only downward for 5 minutes WARNING CAUTION If the grease is not applied correctly it may cause a seizure...

Page 41: ...e greasing place chisel of the hydraulic breaker on the ground lower the boom of the excavator and press the chisel into the chisel holder Model TNB Number of times to push the grease gun gram 08M 1 2...

Page 42: ...carefully and carry out an inspection prior to operation Also carry out the inspection on a hydraulic breaker in accordance to the periodic inspection table shows in the chapter of Inspection and Mai...

Page 43: ...aulic breaker In both cases it could cause damage to the hydraulic breaker CAUTION After installing the hydraulic breaker to the hydraulic base machine always perform a test run Especially when storin...

Page 44: ...me 4 Preparation time 5 Preparation time New unit More than 5 min More than 10 min Less than 50 Throttle 10 min At 70 Throttle 20 min After the hose has been removed After the breaker has been repaire...

Page 45: ...the hydraulic breaker If there is a Hydraulic Breaker Mode on the excavator change to the mode If a piping of the excavator is set up for the hydraulic crusher 1 the excessive hydraulic oil might be s...

Page 46: ...lishing During impact prevent blank blows by using the breaker properly Stop the pedal immediately when the object is broken As soon as the material has broken immediately remove your foot from the op...

Page 47: ...being damage Do not pry the chisel after it has penetrated into the material This will lead to side bolt or chisel breakage Also premature wear of the chisel bushing may occur Make sure that you do n...

Page 48: ...ION CAUTION Operate the breaker so that the bracket does not contact the arm etc Do not extend bucket cylinder to the stroke end the breaker contacts the excavator arm and causes malfunction of the ex...

Page 49: ...and is a dangerous maneuver Do not operate the breaker under water Do not put any part of the breaker into water except for the chisel This may cause damage to the hydraulic breaker and excavator CAUT...

Page 50: ...that are being lifted by one means or another put them on a worktable When assembling and disassembling the hydraulic breaker make sure that the breaker is well balanced Never remain under material w...

Page 51: ...hydraulic hose 1 from the stop valve 6 Apply the plugs 2 to the hose adapters to that dirt does not enter the hoses When greasing make sure the chisel is firmly pressed into the chisel holder and do...

Page 52: ...ted on the flat and firm ground At this moment pay attention the breaker not to fall down 9 Remove the bolt 3 nut 4 and bracket ring 5 from the bracket pin 6 10 Remove the 2 bracket pins 6 11 Lift the...

Page 53: ...nto the piston area and replace the hex plug 2 in the chisel holder P S In regard of the models of TNB 7J upward with side mount silenced brackets remove the plug 3 first and follow the work 2 after 3...

Page 54: ...regard of the side mount silenced bracket remove the bolts 4 and flip the cover 5 and continue the work in following 3 4 Loosen the hose plug 3 on the hose 5 From the chisel holder end insert a rod D...

Page 55: ...r 5 8 Apply grease to the retainer pin holes 9 Fit the retainer pins 6 10 Assemble the retainer pin plugs 7 using the hammer 11 Insert the retainer pin stopper pin 8 and retainer pin stopper plug 9 us...

Page 56: ...make sure to clean the retainer pin stopper plug 9 and its hole and insert the retainer stopper plug 9 using hammer deep into its position so that surface of that plug 9 get lower than the breaker bod...

Page 57: ...struction manual for the hydraulically operated excavator before carrying out maintenance and inspection of the TNB hydraulic breaker WARNING The metal chips produced when hitting a pin into a hole us...

Page 58: ...replacement 06 Chisel Holder Wear and crack Replacement 07 Chisel Bushing Wear and damage Replacement 08 Chisel Wear of length damage and oil leakage Replacement Bolts Nuts Looseness damage and loss...

Page 59: ...ge Replacement Bolts Nuts Looseness damage and loss Retightening replacement repair Hydraulic Oil Shortage deterioration and contamination Refill replacement 05 Chisel Wear of outer diameter and strik...

Page 60: ...Repair replacement 06 Chisel Wear of length damage and oil leakage Replacement Bolts Nuts Looseness damage and loss Retightening replacement repair Hydraulic Oil Shortage deterioration and contaminat...

Page 61: ...hing Wear and damage Replacement Piston Seizure scratch and wear Repair replacement Cylinder Seizure scratch and wear Repair replacement Control Valve Seizure scratch and wear Repair replacement Contr...

Page 62: ...t Re tighten the bracket bolts even if the nuts have not loosened Tighten the bolts according to the order shown in the diagram SIDE MOUNT BRACKET Check the looseness of every bolt and nut and retight...

Page 63: ...de bolt is long the position of side bolts but possibly rotates by 2mm to 5mm when the breaker is brand new condition Tighten them when the rotation comes more than 5mm If the breaker is used with loo...

Page 64: ...45 32 441 45 32 539 55 36 637 65 02 Hose Adapter Hex Size mm Torque 27 245 25 32 441 45 32 441 45 32 441 45 32 441 45 32 441 45 03 Gas Valve Body Hex Size mm Torque 22 83 8 5 22 83 8 5 22 83 8 5 22 83...

Page 65: ...Size mm Torque 14 274 28 5 8inch 441 45 14 245 25 03 Control Valve Cap Bolt Hex Size mm Torque 14 274 28 5 8inch 441 45 14 245 25 04 Hose Adapter Hex Size mm Torque 32 441 45 41 539 55 36 441 45 05 G...

Page 66: ...alve Box Bolt Hex Size mm Torque 19 735 75 19 735 75 19 735 75 03 Control Valve Cap Bolt Hex Size mm Torque 19 735 75 19 735 75 19 735 75 04 Hose Adapter Hex Size mm Torque 41 539 55 50 588 60 50 588...

Page 67: ...mm Torque 22 882 90 22 882 90 24 1274 130 24 1274 130 03 Control Valve Cap Bolt Hex Size mm Torque 22 882 90 22 882 90 24 1274 130 24 1274 130 04 Hose Adapter Hex Size mm Torque 50 588 60 50 588 60 60...

Page 68: ...39 59 4 6 27 84 132 8 5 13 5 27 84 132 8 5 13 5 27 84 132 8 5 13 5 27 84 132 8 5 13 5 27 84 132 8 5 13 5 02 H T Bolt Nut Hex Size mm Torque 24 190 20 24 190 20 24 190 20 24 190 20 24 190 20 24 190 20...

Page 69: ...36 128 186 13 19 36 128 186 13 19 41 177 245 18 25 41 177 245 18 25 02 H T Bolt Nut Hex Size mm Torque 30 370 38 30 370 38 36 650 67 36 650 67 03 Bracket Pin Bolt Nut Hex Size mm Torque 24 176 18 24...

Page 70: ...LU2 01 Hydraulic Hose Hex Size mm Torque 41 177 245 18 25 50 197 294 20 30 02 H T Bolt Nut Hex Size mm Torque 46 1260 128 60 2900 295 03 Bracket Pin Bolt Nut Hex Size mm Torque 30 343 35 36 588 60 04...

Page 71: ...13 5 27 84 132 8 5 13 5 27 84 132 8 5 13 5 27 84 132 8 5 13 5 02 H T Bolt Nut Hex Size mm Torque 24 190 20 24 190 20 24 190 20 24 190 20 24 190 20 24 190 20 03 H T Bolt Nut Hex Size mm Torque 17 44 4...

Page 72: ...38 30 370 38 36 650 66 03 Bracket Pin Bolt Nut Hex Size mm Torque 19 76 8 04 H T Bolt Hex Size mm Torque 24 190 20 24 190 20 30 370 38 05 H T Bolt Hex Size mm Torque 17 44 4 5 06 Guide Bolt Nut Hex S...

Page 73: ...343 35 36 588 60 36 588 60 04 H T Bolt Hex Size mm Torque 24 190 20 30 370 38 24 190 20 30 370 38 30 370 38 30 370 38 05 H T Bolt Hex Size mm Torque 19 76 8 30 370 38 24 190 20 30 370 38 30 370 38 30...

Page 74: ...2M 3MB 4M 5M 01 Hydraulic Hose Hex Size mm Torque 22 39 59 4 6 27 84 132 8 5 13 5 27 84 132 8 5 13 5 27 84 132 8 5 13 5 27 84 132 8 5 13 5 27 84 132 8 5 13 5 02 Bracket Bolt Nut Hex Size mm Torque 24...

Page 75: ...13 19 41 177 245 18 25 02 Hydraulic Hose Hex Size mm Torque 27 84 132 8 5 13 5 36 128 186 13 19 41 177 245 18 25 03 Port Joint Bolt Nut Hex Size mm Torque Lock Nut 19 108 11 19 108 11 24 245 25 100 1...

Page 76: ...177 245 18 25 50 197 294 20 30 02 Port Joint Bolt Nut Hex Size mm Torque Lock Nut 14 245 25 100 11 30 490 50 200 20 30 490 50 200 20 30 490 50 200 20 03 Bracket Pin Bolt Nut Hex Size mm Torque 19 76 8...

Page 77: ...m Torque 27 84 132 8 5 13 5 03 H T Bolt Nut Hex Size mm Torque 24 190 20 24 190 20 24 190 20 24 190 20 04 Guide Bolt Nut Hex Size mm Torque 24 190 20 24 190 20 24 190 20 24 190 20 05 Hex Socket Bolt H...

Page 78: ...300 31 03 Port Joint Bolt Nut Hex Size mm Torque Lock Nut 14 245 25 100 11 30 490 50 200 20 04 Bracket Pin Bolt Nut Hex Size mm Torque 19 76 8 24 176 18 05 Guide Bolt Nut Hex Size mm Torque Lock Nut 3...

Page 79: ...carefully cleaned the Retainer pin and Pin hole To avoid blank blows leads longer Retainer pin life As soon as the object is demolished release the foot pedal CAUTION 3 3 WARNING When hammering the p...

Page 80: ...m 35 70 35 70 40 80 46 92 50 100 Serviceability Limit C mm 3 3 3 3 3 Model TNB 310LU1 60K 400LU2 Brand New Length AxB mm 55 110 60 120 Serviceability Limit C mm 4 4 TNB 08M 1M 2M 3MB 4M TNB 7 16K 110...

Page 81: ...the clearance is within the permitted values shown in the table below 4 It is essential to change the chisel bushing if the clearance is not within the permitted values shown in the table below As reg...

Page 82: ...ushing 2 3 If the Gap pin gauge 3 enters to the slit position in the gap C it requires the replacement of the Chisel bushing As regards to changing the Chisel bushing please contact TOKU Distributor G...

Page 83: ...3 58 64 75 Serviceability Limit I D mm 44 49 54 3 62 68 79 Model TNB 6M 6E 7J 16K 110 141LU 151LU2 Brand New I D mm 75 95 105 115 135 135 Serviceability Limit I D mm 79 101 112 122 143 143 Model TNB...

Page 84: ...m 285 290 295 346 360 490 Serviceability Limit Length B mm 180 180 200 220 240 250 Model TNB 6M 6E 7J 16K 110 141LU 151LU2 Brand New Length A mm 490 565 664 802 675 675 Serviceability Limit Length B m...

Page 85: ...ength B mm 250 300 350 350 400 Model TNB 27K 190LU2 230LU2 310LU1 60K 400LU2 Brand New Length A mm 885 722 780 876 Serviceability Limit Length B mm 400 400 450 500 3 SIDE MOUNT SILENCED BRACKET Model...

Page 86: ...D B mm 73 92 5 102 111 5 131 131 Model TNB 27K 190LU2 230LU2 310LU1 60K 400LU2 Brand New O D A mm 140 146 160 178 Serviceability Limit O D B mm 136 141 5 155 173 If any amount of wear is larger than t...

Page 87: ...ut there are exceptions Cases covered by warranty If breakage occurs by tissue defects of the material If there is a manufacturing defects of dimensions or form Cases not covered by warranty Broken at...

Page 88: ...fracture surface by dent indentation or rust Those used at high temperatures That has been subjected to a heat treatment and re heating and welding repair rework after delivery Other than genuine one...

Page 89: ...odel TNB 08M 1M 2M 3MB 4M 5M Brand New I D mm 40 45 50 3 58 64 75 Serviceability Limit I D mm 41 5 46 5 51 8 59 5 66 77 Model TNB 6M 6E 7J 16K 110 141LU 151LU2 Brand New I D mm 75 95 105 115 135 135 S...

Page 90: ...363 460 460 Model TNB 27K 190LU2 230LU2 310LU1 60K 400LU2 Brand New Length A mm 455 468 535 600 Serviceability Limit Length B mm 458 471 538 603 A B In below case make sure to change the chisel holde...

Page 91: ...pressure low fill the cushion chamber with nitrogen gas according to the following procedures Do not use any other gas except nitrogen gas If other gases are used it may explode and is dangerous When...

Page 92: ...NB 7J 3 7 1 NITROGEN GAS CHARGING PRESSURE IN A CORRELATION WITH BREAKER BODY TEMPERATURE Gas pressure MPa Breaker body temperature TNB 151LU2 TNB 6M Gas pressure MPa Gas pressure MPa Gas pressure MPa...

Page 93: ...e nitrogen gas pressure Filling nitrogen gas pressure at usual atmosphere temperature 40 Refer to the attached graph when the breaker body temperature is lower than 40 104F Model TNB 08M 1M 2M 3MB 4M...

Page 94: ...5 Stop turning the handle A after the gas pressure reaches the correct value shown in the table and keep it there for about 10 seconds Make sure the pressure regulator handle A is loosened When refil...

Page 95: ...e nitrogen gas pressure gauge if the gas pressure value is higher than the correct value shown in the table 10 Fit the plug 6 onto the gas value and tighten it to the prescribed torque value 11 Remove...

Page 96: ...M 7J 151LU2 Model TNB 2M 3MB 4M 6M 7J 151LU2 Brand New A mm 39 5 37 40 64 80 145 Serviceability Limit B mm 37 5 35 38 62 77 137 ISOLATOR UD PROTECTOR F 2M 3MB 4M 6M 151LU2 7J Model TNB 2M 3MB 4M 6M 7J...

Page 97: ...egard to the plastic parts of isolators and spacers they are to be replaced at the breakage in no relation to wear dimensions odel TNB 6M Brand New A mm 57 Serviceability Limit B mm 56 Model TNB 7J 15...

Page 98: ...37 40 41 48 23 77 RETAINER ISOLATOR B ISOLATOR In regard to the plastic parts of isolators and spacers they are to be replaced at the breakage in no relation to wear dimensions Model TNB 7J Brand New...

Page 99: ...7J 151LU2 Brand New Thickness x Deform mm 10x0 10x0 10x0 10x0 10x0 15x0 Serviceability Limit Thickness x Deform mm 8 5x10 8 5x10 8 5x10 8 5x10 9x5 14x5 In regard to the plastic parts of isolators and...

Page 100: ...Brand New A mm 47 22 47 23 47 23 47 52 60 54 25 Serviceability Limit B mm 45 21 45 22 45 22 45 51 59 53 24 Model TNB 6M 6E 7J 16K 110 151LU2 27K 190LU2 Brand New A mm 64 66 80 130 122 52 151 Servicea...

Page 101: ...Serviceability Limit B mm 8 8 8 8 8 8 Model TNB 6M 6E 7J 16K 110 151LU2 27K 190LU2 Brand New A mm 10 15 35 30 30 30 Serviceability Limit B mm 8 13 33 28 28 28 Model TNB 230LU2 310LU1 60K 400LU2 Brand...

Page 102: ...wear dimensions Model TNB 7J Brand New A mm 31 Serviceability Limit B mm 30 Model TNB 7J Brand New AxB mm 40x95 Serviceability Limit CxD mm 38x93 Model TNB 7J Brand New AxB mm 42x52 Serviceability Li...

Page 103: ...el TNB 7J Brand New A mm 35 Serviceability Limit B mm 33 Model TNB 16K 110 151LU2 27K 190LU2 230LU2 310LU1 60K 400LU2 Brand New A mm 30 30 40 40 40 50 Serviceability Limit B mm 29 29 39 39 39 49 Model...

Page 104: ...5x10 8 5x10 8 5x5 8 5x5 Model TNB 6M 6E 7J 16K 110 27K 190LU2 60K 400LU2 Brand New Thickness T x Deform H mm 10x0 15x0 10x0 15x0 20x0 20x0 Serviceability Limit Thickness T x Deform mm 8 5x5 13 5x5 9x5...

Page 105: ...15 15 20 20 Serviceability Limit Thickness T mm 9 14 13 12 5 17 16 5 Model TNB 310LU1 60K 400LU2 Brand New Thickness T mm 20 20 Serviceability Limit Thickness T mm 16 16 The serviceability limit dimen...

Page 106: ...tor isolator T with new one SHIM G for BOX BRACKET and SIDE MOUNT SILENCED BRACKET In case of using the shim as counter measure to the serviceability limit it must be applied only one time From the 2...

Page 107: ...d periodic oil change is obliged even though it is not contaminated The hydraulic oil is like the blood of human being for machines therefore it must pay attention not to get mix the impure substance...

Page 108: ...ften operated side way or upward position to the work object and not only get the cause of failure of the breaker but also cause the contamination and deterioration of the hydraulic oil and drasticall...

Page 109: ...el bushing Wear or damage of oil seal Replacement Seizure of piston cylinder Repair or replacement B Between the cylinder cover and cylinder Wear or damage of O ring or back up ring Replacement Loosen...

Page 110: ...or back up ring Replacement Loosening of the bolts Retightening the bolts by the specified torque D Between the control valve box and the control valve cap Wear or damage of O ring or back up ring Rep...

Page 111: ...from gas valve plug Wear or damage of O ring Replacement Damage of gas valve piston Replacement G Gas leakage from gas valve body Wear or damage of O ring Replacement H Gas leakage from between the c...

Page 112: ...w Set the relief valve to the correct pressure setting Poor performance of the hydraulic pump on the excavator Have the hydraulic excavator manufacturer to check the pump performance If the performanc...

Page 113: ...1 1 1 7 Eye Bolt M8 131601008 2 2 2 8 Seal Tape 137509001 1 1 1 9 Chisel Pin Remover 7X130 415105820 1 1 1 10 Hose Plug PF3 8 182138067 2 2 11 Hose Plug 9 16 18UNF 182138U04 2 12 Hose Adapter Plug PF...

Page 114: ...Eye Bolt M8 131601008 2 2 2 8 Seal Tape 137509001 1 1 1 9 Chisel Pin Remover 7X130 415105820 1 1 1 10 Hose Plug PF1 2 182138068 2 2 11 Hose Plug 3 4 16UNF 182138U06 2 12 Hose Adapter Plug PF1 2 18201...

Page 115: ...2 2 2 2 9 Seal Tape 137509001 1 1 1 1 10 Chisel Pin Remover 9 8X210 415127820 1 1 1 1 11 Hose Plug PF1 2 182138068 2 2 2 12 Hose Plug 3 4 16UNF 182138U06 2 13 Hose Adapter Plug PF1 2 182017010 2 2 2...

Page 116: ...08 1 1 1 1 9 Eye Bolt M12 131601012 2 2 2 2 10 Seal Tape 137509001 1 1 1 1 11 Chisel Pin Remover 9 8X210 415127820 1 1 1 1 12 Hose Plug PF1 2 182138068 2 2 2 13 Hose Plug 3 4 16UNF 182138U06 2 14 Hose...

Page 117: ...Bolt M12 131601012 2 2 2 2 9 Seal Tape 137509001 1 1 1 1 10 Chisel Pin Remover 9 8X210 415127820 1 1 1 1 11 Hose Plug PF1 2 182138068 2 2 2 12 Hose Plug 3 4 16UNF 182138U06 2 13 Hose Adapter Plug PF1...

Page 118: ...8 Eye Bolt M12 131601012 2 2 2 9 Seal Tape 137509001 1 1 1 10 Chisel Pin Remover 9 8X210 415127820 1 1 1 11 Hose Plug PF1 2 182138068 2 2 12 Hose Plug 3 4 16UNF 182138U06 2 13 Hose Adapter Plug PF1 2...

Page 119: ...7507355 1 1 1 1 11 Eye Bolt M12 131601012 2 2 2 2 12 Hex Bolt M8 131608340 2 2 2 2 13 Seal Tape 137509001 1 1 1 1 14 Chisel Pin Remover 9 8X210 415127820 1 1 1 1 15 Hose Plug PF3 4 182138069 2 2 2 16...

Page 120: ...10 Tool Box T 2 137507355 1 1 1 11 Eye Bolt M12 131601012 2 2 2 12 Hex Bolt M8 131608340 2 2 2 13 Seal Tape 137509001 1 1 1 14 Chisel Pin Remover 9 8X210 415127820 1 1 1 15 Hose Plug PF3 4 182138069...

Page 121: ...1 11 Chisel Pin Remover 12 8X320 415182821 1 1 1 12 Hose Plug PF3 4 182138069 2 2 13 Hose Plug 1 1 16 12UNF 182138U11 2 14 Hose Adapter Plug PF3 4 182017014 2 2 15 Hose Adapter Plug 1 1 16 12UNF 1820...

Page 122: ...134001019 1 1 8 Monkey Wrench 250mm 134006250 1 1 9 Hammer 2 133906002 1 1 10 Tool Box TY 5 137507535 1 1 11 Eye Bolt M20 131601020 2 2 12 Seal Tape 137509001 1 1 13 Chisel Pin Remover 12 8X320 41518...

Page 123: ...ammer 2 133906002 1 9 Tool Box TY 5 137507535 1 10 Eye Bolt M20 131601020 2 11 Seal Tape 137509001 1 12 Chisel Pin Remover 15 8X320 415141820 1 13 Hose Plug PF1 182138070 2 14 Hose Plug 1 5 16 12UNF 1...

Page 124: ...ol Box TY 5 137507535 1 1 1 14 Eye Bolt M20 131601020 2 2 2 15 Seal Tape 137509001 1 1 1 16 Chisel Pin Remover 15 8X320 415141820 1 1 1 17 Hose Plug PF1 182138070 2 2 18 Hose Plug 1 5 16 12UNF 182138U...

Page 125: ...002 1 1 12 Tool Box TY 5 137507535 1 1 13 Eye Bolt M24 131601024 2 2 14 Seal Tape 137509001 1 1 15 Chisel Pin Remover 15 8X320 415141820 1 1 16 Hose Plug PF1 182138070 2 17 Hose Plug 1 5 16 12UNF 1821...

Page 126: ...4006301 1 1 1 13 Hammer 2 133906002 1 1 1 14 Tool Box TY 5 137507535 1 1 1 15 Eye Bolt M24 131601024 2 2 2 16 Seal Tape 137509001 1 1 1 17 Chisel Pin Remover 15 8X400 415151820 1 1 1 18 Hose Plug PF1...

Page 127: ...Box TY 5 137507535 1 1 12 Eye Bolt M30 131601030 2 2 13 Seal Tape 137509001 1 1 14 Chisel Pin Remover 15 8X400 415151820 1 1 15 Hose Plug PF1 1 4 182138071 2 16 Hose Plug 1 5 8 12UNF 182138U17 2 17 Ho...

Page 128: ...Box TY 5 137507535 1 12 Eye Bolt M30 131601030 2 13 Seal Tape 137509001 1 14 Chisel Pin Remover 15 8X400 415151820 1 15 Hose Plug PF1 1 4 182138071 16 Hose Plug 1 5 8 12UNF 182138U17 2 17 Hose Adapte...

Page 129: ...a 41518691A 1 2 Socket 182127208 1 3 Hose 1817V2050 1 4 Charging Socket 41514192A 1 5 Nitrogen Gas Hose 137206020 1 6 Pressure Regulator 135506006 1 7 Nitrogen Gas Cylinder 137506010 1 8 Tool Box 1375...

Page 130: ...pin gauge 415136K00 1 TNB 08M For BOX BRACKET 415137K00 1 TNB 1M 2M 415635K00 1 TNB 3MB 415116K00 1 TNB 4M 6M 415117K00 1 TNB 5M 415127K00 1 TNB 6E 415634K00 1 TNB 16K 110 415618K00 1 TNB 151LU2 4156...

Page 131: ...NO STAMPING LOCATION The manufacturing Serial No stamping can be found on the top part of the cylinder near the hose adapter 7 2 AUTHORIZED DISTRIBUTOR S RECORD Model TNB Name of authorized distributo...

Page 133: ...TOKU Pneumatic Co Ltd...

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