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Use and Maintenance Handbook 

– Prime 400 Packaging Machine 

Page 19 of 71 

 

 
 

9.  INSTALLATION 

 

The  machine  that  this  manual  refers  to  is  installed  in  a  workshop  environment. 

For the purpose of making installation possible, the floor on which the equipment 

is to be placed must be checked to make sure it is flat and solid. To get the best 

results  in  the  production  cycle,  the  floor  must  not  be  subject  to  vibrations.  It  is 

advisable to make preliminary study in such a way as to optimise the accessibility 

to the machine so as to be able to: 

  Carry out the installation, 

  Obtaining the spaces for manoeuvre, 

  Carrying out Use and Maintenance interventions 

 

To check the exact levelling of the machine proceed as indicated below: 

  Place the bubble level on the machine plan. 

  Check the levelling eventually insert specifics thickness 

  Complete the operation by pulling the fastening nuts in order that the machine 

stand uniformly on the floor. 

 

  

             

Summary of Contents for PRIME 400

Page 1: ...lation of Original Instruction Edition 01 of 27 01 2017 Via Venezia 34 N O P 10088 Volpiano Torino Tel 011 9881307 Fax 011 9881084 www tlmpack com USE AND MAINTENANCE HANDBOOK PRIME 400 PACKAGING MACH...

Page 2: ...ntended unintended and improper uses 23 10 2 1 Contraindication and danger of the unexpected uses 25 10 3 Safety 26 10 3 1 Introduction 26 10 3 2 Danger of cutting and crushing 26 10 3 3 Stability los...

Page 3: ...awing in and centring 60 11 5 5 Regulating mark reading 60 11 5 6 Regulating the length of the bag 60 11 5 7 Regulating Loading conveyor 61 11 5 8 Regulating the cut 61 12 MAINTENANCE 62 12 1 Program...

Page 4: ...upling with other machines As a rule it must always be made available for consultation and duly preserved in a dry protected place away from the rays of the sun and be known to all the users machine o...

Page 5: ...r obligation and or indemnity on the part of TLM PACKAGING is excluded The warranty referred to above or the contractual warranty is only applied if the purchaser has complied with the regulations in...

Page 6: ...er the components to be replaced Said customer purchaser is obliged to always purchase O E M spares For any request of spare parts it is always necessary to specify the serial number of the machine th...

Page 7: ...correct installation Defective power supply Serious shortcomings with regard to the required maintenance Unauthorised work on the machine Use of non OEM spares or spares that are not specific to the m...

Page 8: ...o package products into specifics bags Loading operation of the products to be packaged is performed manually by the operator The discharge chute conveys packaged products in an appropriate container...

Page 9: ...caused of its acts Its recommended to the user to adhere scrupulously on whats indicate in this manual in particular regarding the safety and the preventions of accidents and in case of doubt always...

Page 10: ...hes the packaging area The loading operation is performed manually by the operator 7 2 Adjustable conveyor The adjustable conveyor C is regulated according to the dimensions of the product to be packe...

Page 11: ...s have not air inside The multiple perforator is purpose built based on the final customer s need The series of idler rollers equipped with needles to perforate the film A are placed on a regulating s...

Page 12: ...lers are placed over the running surface of the product WELDING ROLLERS Before the two welding rollers A there are two cold dragging rollers B that drag the product in the welding area Inside the weld...

Page 13: ...e D there is a slot The cutting blade is placed on the upper jaw During the film cutting operation the blade can move inside the slot present on the lower jaw 7 6 Discharge chute The discharge chute E...

Page 14: ...n action on the top of the knob of the installed regulator is needed Rotating clockwise the increase of the pressure in the system increase while rotating in counter clokckwise sense a decrease of the...

Page 15: ...l panel and in the technical documentation attached to this manual CAUTION BEFORE CARRYING OUT ANY INTERVENTION ON THE ELECTRIC SYSTEM MAKE SURE THAT IT IS NOT LIVE AND THAT ANY ACCUMULATIONS DEVICES...

Page 16: ...NG AIR PRESSURE 3 Bar MAXIMUM AIR PRESSURE 6 Bar PIECES PRODUCTS 20 for minute ENVIRONMENTAL CONDITIONS FOR USE LOCAL CLOSED MIN TEMPERATURE 10 C MAX TEMPERATURE 40 C for a period of 24h average max t...

Page 17: ...rea Do not stop or move under the suspended weights Keep the load at minimum distance from the ground CAUTION DURING THE MOVEMENT OPERATION THE USE OF THE RECOMMENDED PPE IS COMPULSORY WITHOUT LOOSE O...

Page 18: ...STAND NEARBY KEEP AT A DISTANCE OF MORE THAN 2 METERS FROM THE LOAD CAUTION THE MANUFACTURER DECLINES ALL LIABILITY FOR ANY INJURY TO PERSONS OR DAMAGE TO PROPERTY CAUSED BY IMPROPER HANDLING OF THE...

Page 19: ...the floor must not be subject to vibrations It is advisable to make preliminary study in such a way as to optimise the accessibility to the machine so as to be able to Carry out the installation Obta...

Page 20: ...TY DEVICES ACTIVED AND INSTALLED TO THE USER IT S ABSOLUTELY PROHIBITED ALTERING OR TAMPERING THE MACHINE EVEN PARTIALLY IF NOT AGREED UPON BY THE CONSTRUCTOR IN CASE OF NON COMPLIANCE WITH THIS RULE...

Page 21: ...safety regulations currently in force Use the machine for the purposes intended and in the conditions specified in this manual Periodically maintain and check all the devices directly to do with safe...

Page 22: ...T wear ties shawls scarves or loose clothing The sleeves of clothing must be gathered at the wrists Carefully read and conform with the notices applied Do not cover them for any reason and replace the...

Page 23: ...rotective film The processable products can be from different sectors Obviously it is possible to change the type of products to pack following an adequate cleaning in order to avoid the product conta...

Page 24: ...IS NOT COMPLIED WITH AND THE MACHINE IS USED FOR PURPOSES NOT INTENDED BY THE MANUFACTURER THEREBY MAKING IMPROPER USE THEREOF THE MANUFACTURER DECLINES ALL LIABILITY FOR INJURY TO PEOPLE OR DAMAGE T...

Page 25: ...ons placed on the machine 5 All the elements for which aren t described any regulation or substitution in this Manual will only be regulate and substitute by a Machine Manufacture technician or qualif...

Page 26: ...tion cycles these zones are not accessible The solution adopted consists of the segregation of the dangerous area with fixed guards with special interlock devices following in compliance with the gene...

Page 27: ...on before reveal the resistance values Check that in the low tension circuit there is no high tension Do not use magnetics tools near the high magnetic fields The personnel in charge of the operation...

Page 28: ...and make easier the machine s fine tuning and regulation IN AUTOMATIC MODE the machine needs the protections inserted at the end of the fine tuning regulation operation the cycle is launch at the max...

Page 29: ...Machine by trained operator must be done by the means of a forklift truck transpallet During the handling of the machine pay the maximum attention in order that no one access in the area concerned in...

Page 30: ...n in order not to limit visibility during the production cycle A guard prevents the access to the welding rollers group the internal parts of the machine are enclosed within the front and back guards...

Page 31: ...all mobile parts are stopped in safety conditions 10 4 2 Permanent guards Fixed guards must only be removed when necessary by authorized maintenance personnel and must always be replaced before the ma...

Page 32: ...tarter that has a double function of gradually increase the circuit air pression in order to slowly bring the actuators in rest position placed up the same valve and to unexpectedly disperse the same...

Page 33: ...e is starting lighted column on the electric cabinet The start of the machine can only happen with a voluntary action on the especially command provided for The same action must be done to restart the...

Page 34: ...OR PART OF THEM SHOULD BE WET THEY MUST INSPECTED BY SPECIALIZED ELECTRICIANS AND ELECTRONICS TECHNICIANS BEFORE USING AND OR STARTING UP CAUTION WIRING AND CONFIGURATION SHOULD NOT BE MODIFIED IMPRO...

Page 35: ...ponsible for replacing the plates if they are deteriorated or become detached over time HIGH TEMPERATURE DANGER DANGER OF CRUSHING UPPER LIMBS DANGER OF ELECTRIC NATURE GENERIC DANGER EMERGENCY BUTTON...

Page 36: ...EN 1299 2009 Mechanical vibration and shock Vibration isolation of machines Information for the application of source isolation UNI EN ISO 4871 2009 Acoustics Declaration and verification of noise emi...

Page 37: ...level hazard serious injury can cause the death of the worker B Probability B1 Low B2 Medium B3 High B4 Very high R Risk coefficient Degree of risk Risk Consequences 1 2 Low Risks characterised by inj...

Page 38: ...ARE NO FOREIGN BODIES OF ANY SIZE ANYWHERE IN THE WORKING AREA Point of verification or source of risk Evaluation outcome A C R Risk description Suggested adequation meausures or temporary and substi...

Page 39: ...achieved by a deliberate action made so as to withstand foreseeable forces The machine is fitted with indicators as required for safe operation From the control position the operator can read these i...

Page 40: ...accidental activation The machine is equipped with an emergency stop device that avoid the development of immediate dangerous situations or dangerous situations already in development This device is...

Page 41: ...revent all electrical hazards The electrical system has been designed in accordance with Technical Standard EN 60204 1 The plant is equipped with a differential switch with threshold of protection of...

Page 42: ...been avoided the human machine interface has been adapted to the foreseen operators characteristics Materials and products Biological risk The materials used for the construction of the plant do not...

Page 43: ...t contact with parts of the machine or with incandescent liquid splashes 4 2 8 Possible burning or scalding by contact with Welding jaws station Welding rollers station Use appropriate protective glov...

Page 44: ...derations The noise measurements were taken in accordance with the provisions of the standards currently in force The daily exposure of the operating personnel to this noise may be reduced with the ap...

Page 45: ...e MOTORS used do not produce large scale noise when functioning normally Engines are adopted that do not cause significant voltage drops during power up and used in their rated conditions as well as b...

Page 46: ...rdous the risk of injury to persons and damage to this machine will be reduced considerably by adhering to the safety regulations in this manual DO NOT ACTIVATE THE MACHINE IF THE PROTECTIONS INSTALLE...

Page 47: ...c promptly press the EMERGENCY button consult the manual or call in a representative of TLM PACKAGING If the fault persists turn the general on off switch to 0 and call maintenance operative A floor t...

Page 48: ...cle mode it is pressed to start the automatic packaging cycle at time intervals In MANUAL cycle mode it is pressed to perform a single packaging 4 Button RIGHT ARROW It is used to lower the welding ro...

Page 49: ...e page you can access to the main menu where there are activation and redirection to other screens buttons If the lower part of the button is green marked the respective indicated function will be act...

Page 50: ...ACCESS PASSWORD OTHER SETTINGS ARE ACCESSIBLE ONLY BY TLM PACKAGING SPECIALIZED PERSONNEL BECAUSE THEY OPERATE SUBSTANTIAL CHANGES TO SETTINGS FOR A PROPER FUNCTIONING OF THE MACHINE 11 4 2 Jog and h...

Page 51: ...dy in home position and not need to redo the force homing 11 4 3 Piece counter page In this page there is the button A that allows you to enable disable the piece counter if enabled the lower part of...

Page 52: ...r D The value C cannot be set MARK SETTING PROCEDURE The reading of the mark setting procedure is as following Measure the actual distance between the marks Set the distance value measured in the box...

Page 53: ...e mode D BAGS LENGTH SETTING PROCEDURE The bags setting procedure i sas following Set the length value of the bag A Set the correction value B expressed as percentage in case of the bag is longer or s...

Page 54: ...ne A indicates the name and the number of the set recipe currently in production In the line B you can assign a name and a number C at the new recipe to be saved on the list At the center of the page...

Page 55: ...layed in the LOAD line C Press the LOAD button D to begin working with the selected recipe DELETE This screen allows you to delete saved recipes from the list With the scrolling keys A select the reci...

Page 56: ...to only TLM PACKAGING specialized personnel The button D is used for updates or in case of corruption machine data files as a result of assistance from TLM PACKAGING SOME OF THESE SETTINGS IN THESE SC...

Page 57: ...of the buttons are green marked gray when inactive The boxes C and D represent the status of the resistances if marked green indicate that the resistances are in the heating phase until reaching the...

Page 58: ...s turned on the packaging machine will perform the HOMING 9 Select the MANUAL CYCLE on the Touch Panel in manual mode the machine will package products one by one 10 Load a product and press the START...

Page 59: ...Reset after emergency stop Following an emergency stop ex jamming of the packaging film before resuming the normal production cycle you need to follow the following procedure 1 Eliminate the cause th...

Page 60: ...must correspond with the one reported on the graduated scale 2 Block the film bobbin 3 Draw in the film on the idler rollers as schematized in the following figure the film must be under tension it i...

Page 61: ...supports along the slots until the choosen position and tighten the knobs 11 5 8 Regulating the cut To adjust the cutting pressure act evenly on the dowels to avoid irregular wear of the blade C The...

Page 62: ...warnings near the general on off switches saying DEVICE UNDERGOING MAINTENANCE DO NOT TURN ON THE POWER Avoid carrying out any maintenance operation with bare hands always use protective gloves Always...

Page 63: ...regulations for the maintenance of the Mechanical Components During the dismantling of the component prevent dust residuals getting into the work areas and the components themselves Do not use compres...

Page 64: ...f the emergency buttons installed Check the integrity of symbols and labels applied Check the overall functioning of the machine 12 1 3 Annual maintenance Perform a thorough cleaning of the machine Ch...

Page 65: ...o cables of the resistance to the terminal Pull resistance cables to remove it from the jaw F Insert the new resistance in the slot Repeat the operations in a similar way for the other resistance To r...

Page 66: ...E Remove the two screws that tighten the two cables of the resistance to the terminal Pull out the probe from the jaw Insert a new probe in the slot To reassemble everything repeat all operations bac...

Page 67: ...ressure value Lack held by the stopper against its center Take apart and clean the valve seal sealing Change the component It isn t possible to obtain the wanted pressure value Perforated membrane Cha...

Page 68: ...cursors glued Take apart and carefully clean It reveals a lack of air from the holes Wear of the internal seals Change the internal seals Change the component Centering spring collapsed Change the spr...

Page 69: ...lue The piston seals are weared Change the seals The piston seals are weared Change the seals Severe impacts when it contacts Internal decelerators are broken or worn out Change the decelerators Exter...

Page 70: ...EATE ENOUGH SPACE AROUND IT TO ENSURE THAT ALL HANDLING AND MOVEMENT CAN BE CARRIED OUT WITHOUT POSING A RISK TO THE PERSONNEL A number of phases that are fundamental before carrying out the demolitio...

Page 71: ...andbook Prime 400 Packaging Machine Page 71 of 71 14 APPENDICES APPENDIX 1 DECLARATION OF CONFORMITY APPENDIX 2 ELECTRICAL DOCUMENTATION APPENDIX 3 PNEUMATIC DOCUMENTATION APPENDIX 4 MACHINE LAYOUT AN...

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