Thermo Scientific thermoscientific HyPerforma Smartainer 3.0 User Manual Download Page 63 | Manualshive

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DOC0059 Revision A 0520

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Summary of Contents for thermoscientific HyPerforma Smartainer 3.0

Page 1: ...HyPerforma Smartainer 3 0 User s Guide DOC0059 Revision A May 2020...

Page 2: ...ion 18 3 1 Opening and closing the door 500 L units and larger 18 3 2 Opening and closing the lid with dual action gas spring lever 19 3 3 Installing the port holder on the BPC 20 3 4 Using the BPC ho...

Page 3: ...ientific 6 2 Smartainer 3 0 specifications 49 6 3 Part numbers 56 Chapter 7 General ordering information 58 7 1 Ordering instructions 58 7 2 Ordering and support contact information 58 7 3 Technical s...

Page 4: ...e electrical components and there is a risk of electrical shock and injury Disconnect power before opening electrical components Service should be performed only by Thermo Fisher Scientific service pe...

Page 5: ...hamber pressure and inlet line pressure should be monitored for proper settings BPC pressure should not exceed 0 03 bar 0 5 psi Inlet BPC pressure should not exceed 0 34 bar 5 psi WARNING Use ladders...

Page 6: ...Code and or European Pressure Equipment Directive PED 97 23 EC Upon request a Declaration of Conformity PED Sound Engineering Practices can be made available Protective earth grounding Protective ear...

Page 7: ...MENT PERFORMED BY ANY PERSON OR ENTITY OTHER THAN US WITHOUT OUR PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS WE HAVE NOT SUPPLIED WILL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPEC...

Page 8: ...ngineering analysis and stamped documentation prior to equipment installation at the facility In addition the buyer will be responsible for rigging and anchoring of the equipment to a specified fixed...

Page 9: ...chnicaldocumentation thermofisher com and your Thermo Fisher Scientific sales team Related publications Please contact your local sales representative for information about the related publications li...

Page 10: ...cketed versions available in unit volumes of 200 L 500 L 1 000 L 1 500 L 2 000 L 2 500 L and 3 000 L 1 2 BPC options Catalog BPC configurations for the Smartainer 3 0 are available in unit volumes of...

Page 11: ...C 5 Handle helps move the Smartainer 3 0 when empty over level surfaces for short distances 6 Document holder 7 Door handle 8 Port holder covers 2 9 Forklift locations 2 10 RTD port cutout 11 Jacket i...

Page 12: ...3 0 and have the following features Modular design with multiple mounting methods Powered by 85 264 VAC Support multiple PLC interfaces 4 20 mA analog output ethernet IP Profibus DP DeviceNet Allen Br...

Page 13: ...unit allowing full extension of the Smartainer 3 0 lid Note See section 6 2 of this guide for height specifications for each vessel size The floor must be level and able to support the full weight of...

Page 14: ...ock the load cells for mobile units on the optional cart CAUTION Do not move the unit while the load cells are unlocked as this can damage the load cells HyPerforma Smartainer 3 0 User s Guide 11 1 Un...

Page 15: ...2 Once it begins to feel tight tighten another 1 4 turn to ensure it is fully tightened Figure 2 2 Tightening the bolt 2 Reattach the tri clamp and turn the clamp key clockwise to close Figure 2 3 Re...

Page 16: ...move these plastic pieces after initially uncrating the unit 1 Use an adjustable wrench not provided example shown in Figure 2 7 to loosen the bolt 2 Once the bolt is loosened enough remove the bolt f...

Page 17: ...turning clockwise Figure 2 7 HyPerforma Smartainer 3 0 User s Guide 14 Figure 2 6 Inserting small screw jack at top of bolt only required after initial uncrating 5 Once it is raised enough remove the...

Page 18: ...9 To lower the bolt use an adjustable wrench to turn the bolt counter clockwise This will close the screw jack Figure 2 8 Removing large locking plate only required after initial uncrating 2 Replace...

Page 19: ...the Smartainer 3 0 to roll it to the new desired location Use the handle where applicable 4 Once in position ensure that all caster brakes have been reset to the Down locked position 5 The load cells...

Page 20: ...be stacked on top of each other CAUTION Units can only be stacked on top of fixed Smartainer 3 0 units that are properly attached to the floor Proper hardware should be used as recommended per site t...

Page 21: ...r while the BPC is in use Operating information 3 1 Opening and closing the door 500 L units and larger The Smartainer 3 0 doors on units 500 L and larger are equipped with a convenient handle that en...

Page 22: ...oor Emergency release puck Use the following steps to close the unit doors 1 Push the left door of the unit closed 2 While keeping the front handle in the Open position push the right door closed unti...

Page 23: ...the BPC The Smartainer 3 0 is installed with a port holder system that slides onto the bottom drain ports of the BPC and secures into place on the bottom of the unit Use the following steps to instal...

Page 24: ...t the tubing is in place in the front of the port holders located on the front of the unit and that the resistance temperature detector RTD port is located on the front left side Figure 3 6 The BPC mu...

Page 25: ...to easily raise and lower the crossbar of the BPC hoist To lower the crossbar of the BPC hoist raise the hoist handle to the top position on the manual BPC hoist To raise and retain the BPC hoist low...

Page 26: ...he BPC hoist to the BPC 1 Lower the BPC hoist into the unit so it rests on the BPC Working through the door attach the four hoist clips to the four hanging tabs on the top of the BPC Figures 3 10 3 11...

Page 27: ...ring installation Inflate the BPC through one of the top lines of the BPC based upon available air connections Do not exceed 25 slpm or 0 034 bar 0 5 psi internal BPC pressure Inflation time will vary...

Page 28: ...he thermowell if present 3 Optional Place a small amount approximately 0 5 mL of glycerol in the thermowell to aid in heat transfer Sigma G6279 glycerol recommended 4 Insert the sensor Figure 3 13 unt...

Page 29: ...rway Slide the bottom corner of the BPC into the bottom corner of the container removing as many wrinkles as possible from the bottom of the BPC Repeat for all four corners Note If necessary temporari...

Page 30: ...ist is attached to the BPC release the hoist handle prior to dispensing The top of the BPC must be able to drop freely so that it remains in contact with the surface of the liquid as the BPC empties I...

Page 31: ...uide 28 4 Remove the covers from the port holders 5 For units 500 L and larger remove the BPC through the door For 200 L units remove the BPC from the top of the container 6 Return the port holder cov...

Page 32: ...to ensure that they are tight and secure Inspect cables to ensure that they are not frayed and the crimped ends are still secured Bent legs dented surfaces or misaligned components indicate damage and...

Page 33: ...us vendor TCUs Elapsed time setpoints on each graph are formatted as hours minutes seconds Maximum and minimum setpoint values were used to achieve the fastest possible heating and cooling times The f...

Page 34: ...Thermo Scientific Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 31 Figure 5 1 Temperature probe location and TCU connections...

Page 35: ...fic Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 32 Graph 5 1 Temperature mapping of 200 L cooling data no circulation Graph 5 2 Temperature mapping of 200 L cooling data wi...

Page 36: ...fic Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 33 Graph 5 3 Temperature mapping of 200 L heating data no circulation Graph 5 4 Temperature mapping of 200 L heating data wi...

Page 37: ...fic Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 34 Graph 5 5 Temperature mapping of 500 L cooling data no circulation Graph 5 6 Temperature mapping of 500 L cooling data wi...

Page 38: ...fic Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 35 Graph 5 7 Temperature mapping of 500 L heating data no circulation Graph 5 8 Temperature mapping of 500 L heating data wi...

Page 39: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 36 Graph 5 9 Temperature mapping of 1 000 L cooling data no circulation Graph 5 10 Temperature mapping of 1 000 L cooling data...

Page 40: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 37 Graph 5 11 Temperature mapping of 1 000 L heating data no circulation Graph 5 12 Temperature mapping of 1 000 L heating data...

Page 41: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 38 Graph 5 13 Temperature mapping of 1 500 L cooling data no circulation Graph 5 14 Temperature mapping of 1 500 L cooling data...

Page 42: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 39 Graph 5 15 Temperature mapping of 1 500 L heating data no circulation Graph 5 16 Temperature mapping of 1 500 L heating data...

Page 43: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 40 Graph 5 17 Temperature mapping of 2 000 L cooling data no circulation Graph 5 18 Temperature mapping of 2 000 L cooling data...

Page 44: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 41 Graph 5 19 Temperature mapping of 2 000 L heating data no circulation Graph 5 20 Temperature mapping of 2 000 L heating data...

Page 45: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 42 Graph 5 21 Temperature mapping of 2 500 L cooling data no circulation Graph 5 22 Temperature mapping of 2 500 L cooling data...

Page 46: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 43 Graph 5 23 Temperature mapping of 2 500 L heating data no circulation Graph 5 24 Temperature mapping of 2 500 L heating data...

Page 47: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 44 Graph 5 25 Temperature mapping of 3 000 L cooling data no circulation Graph 5 26 Temperature mapping of 3 000 L cooling data...

Page 48: ...Chapter 5 Temperature validation HyPerforma Smartainer 3 0 User s Guide 45 Graph 5 27 Temperature mapping of 3 000 L heating data no circulation Graph 5 28 Temperature mapping of 3 000 L heating data...

Page 49: ...r 3 0 Temperature display Load cell display Handle Document holder Lid Cart optional Tray assembly optional Forklift locations 2 Jacket inlet outlet ports 2 Load cells Specifications and parts informa...

Page 50: ...Load cell display Handle Document holder Lid Cart optional Tray assembly optional Forklift locations 2 Jacket inlet outlet ports 2 Door handle Port holder covers 2 RTD port cutout Load cells 6 1 2 500...

Page 51: ...L Smartainer 3 0 Temperature display Load cell display Document holder BPC hoist optional Forklift locations 2 Jacket inlet outlet ports 2 Door handle Port holder covers 2 RTD port cutout Load cells 6...

Page 52: ...heat up time hours minutes 5 C 37 C 100 volume 4 01 3 55 with circulation N A Approximate liquid cool down time hours minutes 37 C 5 C 100 volume 13 21 5 34 with circulation N A General Dry skid weig...

Page 53: ...Recommended TCU model maximum heating cooling TF10000 6100 10000 W N A Approximate liquid heat up time hours minutes 5 C 37 C 100 volume 3 46 3 43 with circulation N A Approximate liquid cool down tim...

Page 54: ...Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 C 37 C 100 volume 3 15 3 23 with circulation N A Approximate liquid cool down t...

Page 55: ...A Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 37 C 100 volume 3 46 3 43 with circulation N A Approximate liquid cool down t...

Page 56: ...N A Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 37 C 100 volume 4 32 4 40 with circulation N A Approximate liquid cool down...

Page 57: ...p N A Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 37 C 100 volume 5 39 5 18 with circulation N A Approximate liquid cool dow...

Page 58: ...mp N A Recommended TCU model maximum heating cooling TF24000 22500 24000 W N A Approximate liquid heat up time hours minutes 5 37 C 100 volume 6 16 6 21 with circulation N A Approximate liquid cool do...

Page 59: ...00 7002 1 500 L Non jacketed with load cells document holder port holder tray in vessel and pneumatic hoist SBN1500 7001 1 500 L Jacketed with load cells document holder port holder tray in vessel tem...

Page 60: ...ly gusseted SH31188 01 SH31058 01 SS00195 I 500 L horizontally gusseted SH31188 02 SH31058 02 SS00196 I 500 L vertically gusseted SH31188 03 SH31058 03 SS00197 I 1 000 L vertically gusseted SH31188 04...

Page 61: ...hermo Fisher Scientific Contact your Thermo sales representative for specific ordering information 7 2 Ordering and support contact information In the Americas and Asia 1726 Hyclone Drive Logan Utah 8...

Page 62: ...plaints Call 1 435 792 8500 United States or 44 1 670 734 093 Europe U K for direct and immediate response to overall product questions and product technical information Technical Support You can also...

Page 63: ...to humans or animals 2020 Thermo Fisher Scientific Inc All rights reserved All trademarks are the property of Thermo Fisher Scientific and its subsidiaries unless otherwise specified Mettler Toledo is...

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