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TK 56430-18-IP-EN
3
How To Use This Guide
Please take a few minutes to read this page. It explains the content and structure of this guide. This will make it easier
for you to find the information you need. Reading and understanding each section prior to installing a Thermo King
Vehicle Powered Truck Refrigeration System will help make for a successful installation.
S
Se
eccttiio
on
n 1
1 -- IIn
nttrro
od
du
uccttiio
on
n
Explains the objective of this guide.
S
Se
eccttiio
on
n 2
2 -- S
Sa
affe
etty
y P
Prre
ecca
au
uttiio
on
nss
Contains general safety information to follow when installing and servicing a Thermo King Vehicle Powered Truck unit.
S
Se
eccttiio
on
n 3
3 -- R
Re
eq
qu
uiirre
ed
d T
To
oo
ollss
Contains a list of tools required to properly install Thermo King Vehicle Powered Truck units.
S
Se
eccttiio
on
n 4
4 -- U
Un
niitt IIn
nsstta
alllla
attiio
on
n S
Stta
an
nd
da
arrd
dss a
an
nd
d P
Prro
occe
ed
du
urre
ess
Contains unit mounting standards and procedures along with cargo box requirements, unit mounting hardware,
grades, and torque specifications.
S
Se
eccttiio
on
n 5
5 -- C
Co
om
mp
prre
esssso
orr S
Se
elle
eccttiio
on
n a
an
nd
d IIn
nsstta
alllla
attiio
on
n S
Stta
an
nd
da
arrd
dss
Describes how to select the correct compressor for your application. It also covers; speed calculations, oil requirements,
pulley and belt selection, belt alignment compressor installation and torque specifications.
S
Se
eccttiio
on
n 6
6 -- R
Re
effrriig
ge
erra
attiio
on
n H
Ho
osse
e a
an
nd
d F
Fiittttiin
ng
gss S
Stta
an
nd
da
arrd
dss
Describes how to properly fabricate, route and secure hoses. It also covers how to choose and install fittings and how to
tighten them to the proper torque specifications.
S
Se
eccttiio
on
n 7
7 -- E
Elle
eccttrriicca
all S
Stta
an
nd
da
arrd
dss
Describes how to properly connect the harnesses to the unit’s individual components and the vehicle’s electrical
system. It also covers main fuse installation, harness routing, harness securing and ground connections.
S
Se
eccttiio
on
n 8
8 -- E
Ev
va
ap
po
orra
atto
orr D
Drra
aiin
n H
Ho
osse
e S
Stta
an
nd
da
arrd
dss
Describes the standards for installing evaporator drain hoses and heater resistance wires.
S
Se
eccttiio
on
n 9
9 -- C
Co
on
nffiig
gu
urriin
ng
g S
So
offttw
wa
arre
e a
an
nd
d C
Co
on
nttrro
olllle
err P
Prro
occe
ed
du
urre
ess
Describes the procedures for controller installation, Firmware installation, uploading configuration files, and modifying
customer specific settings.
S
Se
eccttiio
on
n 1
10
0 -- S
Sy
ysstte
em
m E
Ev
va
accu
ua
attiio
on
n P
Prro
occe
ed
du
urre
ess
Describes the correct procedures for evacuating the refrigeration system using either a 2-point, 3-point or 4-point gauge
and manifold connections.
S
Se
eccttiio
on
n 1
11
1 -- S
Sy
ysstte
em
m L
Le
ea
akk C
Ch
he
ecckk P
Prro
occe
ed
du
urre
ess
Describes the correct procedures for checking the refrigeration system for leaks prior to charging with refrigerant.
S
Se
eccttiio
on
n 1
12
2 -- S
Sy
ysstte
em
m C
Ch
ha
arrg
giin
ng
g P
Prro
occe
ed
du
urre
ess
Describes the correct procedures for charging the refrigeration system.
S
Se
eccttiio
on
n 1
13
3 -- U
Un
niitt P
Pe
errffo
orrm
ma
an
ncce
e A
Ad
djju
ussttm
me
en
nttss
Describes which units are equipped with SPR and CPR valves, definitions of the valves, and why they must be adjusted
for optimum unit performance.
S
Se
eccttiio
on
n 1
14
4 -- C
Co
om
mm
miissssiio
on
niin
ng
g a
an
nd
d P
Prre
e--D
De
elliiv
ve
erry
y IIn
nssp
pe
eccttiio
on
n ((P
PD
DII)) F
Fo
orrm
mss
Describes how the Commissioning and PDI forms helps assure Thermo King equipment is installed with the highest
degree of quality, reliability and durability to meet or exceed the expectations of our customers resulting in total
customer satisfaction.