Thermal Solutions AMP 1000, Installation, Operation And Maintenance Manual

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APPENDIX A: Tables
I. Hazard Definitions 4
II. Read Before Proceeding 5
III. Product Rating, Specifications, and Dimensional Data 7
Table 1: AMP Boiler Ratings 7
Table 2: AMP Specifications 7
Table 3: Product Dimensions 8
IV. AMP Component Identification 10
V. Unpacking The AMP 14
VI. Pre-Installation and Mounting 15
Table 4: Corrosive Combustion Air Contaminants 16
Table 5: Clearances for Serviceability 17
VII. Venting 18
Table 6: Vent and Combustion Air Pipe Diameters and Maximum Lengths 21
Table 7: Equivalent lengths of Vent and Combustion Air Components 21
Table 8: Vent and Combustion Air Equivalent Length Calculation Worksheet 21
Table 9: Recommended Venting Configurations and Material Options 22
Table 10: Combustion Air and Flue Gas Flow Rates 23
Table 11: Approved Vent Manufacturers and Materials 23
Table 12: Stainless Steel and CPVC Vent Adapters 23
Table 13: Stainless Steel Vent and Intake Terminations 24
Table 14: Polypropylene Vent Adapters 24
Table 15: Polypropylene Vent and Intake Terminations 24
Table 16: Direct Vent Terminal Clearances 26
Table 17: Other than Direct Vent Terminal Clearances 27
VIII. Condensate Disposal 37
Table 18: Maximum Condensate Flow 37
Table 19: Condensate Neutralizer Kit 38
IX. Hydronic Piping 39
Table 20: Temperature rise, flow rate, and head loss 40
Table 21: Corrosion/Scale Inhibitors and Removal Agents 44
Table 22: Water Treatment Types 44
Table 24: Flow Rates for Glycol Systems 44
Table 23: Absolute Water Flow Rates 44
X. Heating Boiler Piping diagrams 45
XI. Hot Water Supply Boiler Water Piping 49
Table 25: Approximate Time for Scalding 51
Table 26: Operating Water Flow Rates 51
Table 27: Water Quality Requirements 52
Table 28: Temperature Rise, Flow Rate, and Head Loss 52
Table 29: Pumps, Pipe Size, and Total Head Loss 53
Table 30: Required Common Piping Sizes for Multiple Appliances 57
XII. Gas Piping 59
Table 31: Maximum capacity of schedule 40 black pipe in CFH* 60
Table 32: Equivalent Lengths of Standard Pipe Fittings & Valves (ft) 60
Table 33: Specific Gravity Correction Factors 61
Table 34: Inlet Gas Pressures and Pipe Size 61
XIII. Electrical 62
Table 35: Electrical Ratings 62
Table 36: AMP PCB's 63
XIV. System Start-up 68
Table 37: Combustion O
2
/CO
2
Levels 70
Table 38: Approximate Throttle Screw Position for Gas Types 71
Table 39: Safety Device Test 72
XV. Service and Maintenance 73