Thermal Arc POWERMASTER 400SP, Service Manual

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POWERMASTER 400SP, 500SP AUTOMATION
Octobe r 30, 2008
2-3
2.05 Power Supply Specifications (part 1)
Input Mains Voltage (50/60 Hz) V 208 230 400 460 208 230 400 460
Mains Voltage Tole r ance Range %
Max Recommended Ci r cuit B r eake r o r Time-Delay Fuse 3 Phase A 45 40 25 20 70 60 35 30
Max Recommended Standa r d No r mal Ope r ating Fuse 3 Phase A 55 50 30 25 80 70 40 35
Max Recommended Ci r cuit B r eake r o r Time-Delay Fuse 1 Phase A 100 90 50 45 100 90 50 45
Max Recommended Standa r d No r mal Ope r ating Fuse 1 Phase A 110 100 60 50 110 100 60 50
Powe r facto r at Maximum Output cos
Maximum Open Ci r cuit Voltage OCV V
Voltage Range fo r GMAW-P, GMAW, FCAW, MIG U 2min-U 2max V
Cu rr ent Range fo r GMAW-P, GMAW, FCAW, MIG I 2min-I 2max A
Cu rr ent Range fo r SMAW (Stick) I 2min-I 2max A
Enclosu r e P r otection Class to EN 60 529
Insulation Class
Cooling Method
Noise Emission
dB (A)
Welding Output
Duty Cycle 100% 3 Phase A
Duty Cycle 60% 3 Phase A
Duty Cycle at Maximum Cu rr ent 3 Phase X
Input Mains Voltage (50/60 Hz) 3 Phase V 208 230 400 460 208 230 400 460
Input Powe r S1 at 100% Duty Cycle 3 Phase kVA 11 11 12 12 16 16 16 17
Input Powe r S1 at 60% Duty Cycle 3 Phase kVA 13 13 14 14 24 23 23 24
Input Powe r S1 at Maximum Cu rr ent 3 Phase kVA 17 16 17 17 24 23 23 24
Gene r ato r Requi r ement with Th r ee Phase 3 Phase kVA
Input Cu rr ent I1 at 100% Duty Cycle 3 Phase A 32 29 18 16 45 40 23 21
Input Cu rr ent I1 at 60% Duty Cycle 3 Phase A 37 33 20 17 66 59 34 30
Input Cu rr ent I1 at Maximum Output 3 Phase A 46 41 24 21 66 59 34 30
Welding Output
Duty Cycle 100% 1 Phase A
Duty Cycle 60% 1 Phase A
Duty Cycle at Maximum Cu rr ent 1 Phase X
Input Mains Voltage (50/60 Hz) 1 Phase V 208 230 400 460 208 230 400 460
Input Powe r S1 at 100% Duty Cycle 1 Phase kVA 13 14 14 14 13 14 14 14
Input Powe r S1 at 60% Duty Cycle 1 Phase kVA 15 16 16 16 15 16 16 16
Input Powe r S1 at Maximum Output 1 Phase kVA 19 20 20 20 19 20 20 20
Gene r ato r Requi r ement with Single Phase 1 Phase kVA
Input Cu rr ent I1 at 100% Duty Cycle 1 Phase A 65 61 35 30 65 61 35 30
Input Cu rr ent I1 at 60% Duty Cycle 1 Phase A 74 68 40 35 74 68 40 35
Input Cu rr ent I1 Maximum Output 1 Phase A 92 85 50 43 92 85 50 43
PowerMaster Power Source Part Numbers
W1000402 W1000602 Automation Powe r Supply with Integ r ated To r ch Wate r Cooling System
30
Electrical Specifications for GMAW-P / GMAW / FCAW / MIG with Three-Phase Input Power
25 35
400SP 500SP
30
320
400SP
0.99 0.99
79
14.3 – 34
5 – 400
10-380
Input Mains Power
400SP 500SP
Summary Specifications
320
350
Electrical Specifications for GMAW-P / GMAW / FCAW / MIG with Single-Phase Input Power
500SP
50%@400A, 34V
60%@500A, 39V
320
Input Mains Power
50%@400A, 34V
79
400
500
5 – 500
14.3 – 39
<70
IP23
10-480
350
+/- 10
350
50%@400A, 34V
+/- 10
F
Fan Cooled
<70
IP23
F
Fan Cooled