1. GENERAL INFORMATION
1-3
Service Precaution
● Always use with TGB genuine parts and
recommended oils. Using non-designed parts for
TGB ATV may damage the ATV.
● Special tools are designed for remove and install
of components without damaging the parts being
worked on. Using wrong tools may result in parts
damaged.
● When servicing this ATV, use only metric
tools. Metric bolts, nuts, and screws are not
interchangeable with the English system,
using wrong tools and fasteners may
damage this vehicle.
● Clean the outside of the parts or the cover
before removing it from the ATV. Otherwise,
dirt and deposit accumulated on the part's
surface may fall into the engine, chassis, or
brake system to cause damage.
● Wash and clean parts with high ignition point
solvent, and blow-dry with compressed air.
Pay special attention to O-rings or oil seals
because most cleaning agents have an
adverse effect on them.
● Never bend or twist a control cable to prevent
unsmooth control and premature worn out.
● Rubber parts may become deteriorated when
old, and prone to be damaged by solvent and
oil. Check these parts before installation to
make sure that they are in good condition,
replace if necessary.
● When loosening a component, which has
different sized fasteners, operate with a
diagonal pattern and work from inside out.
Loosen the small fasteners first. If the bigger
ones are loosen first, small fasteners may
receive too much stress.
● Store complex components such as
transmission parts in the proper assemble
order and tie them together with a wire for
ease of installation later.
● Note the reassemble position of the important
components before disassembling them to
ensure they will be reassembled in correct
dimensions (depth, distance or position).
● Components not to be reused should be
replaced when disassembled including
gaskets metal seal rings, O-rings, oil seals,
snap rings, and split pins.
Summary of Contents for BLADE 500
Page 1: ...SERVICE MANUAL TAIWAN GOLDEN BEE CO LTD ...
Page 5: ...Frame Number Engine Number SERIAL NUMBER ...
Page 25: ...1 GENERAL INFORMATION 1 20 Oil and Lubrication Points Brake Fluid Grease ...
Page 26: ...1 GENERAL INFORMATION 1 21 Gear Oil ...
Page 42: ...2 MAINTENANCE INFORMATION 2 16 Note ...
Page 57: ...4 1 FUEL INJECTION SYSTEM 4 1 9 WIRING DIAGRAM ...
Page 100: ...4 1 FUEL INJECTION SYSTEM 4 1 52 Fault Diagnosis EFI Circuit inspection ...
Page 101: ...4 1 FUEL INJECTION SYSTEM 4 1 53 Can not Start the engine or difficult to start inspection ...
Page 102: ...4 1 FUEL INJECTION SYSTEM 4 1 54 Idle flameout diagnosis ...
Page 103: ...4 1 FUEL INJECTION SYSTEM 4 1 55 Integrated Fault Diagnosis Program ...
Page 129: ...5 ENGINE REMOVAL 5 13 Remove the engine oil pipe nuts Remove the outlet water hose ...
Page 165: ...8 V BELT DRIVING SYSTEM 8 12 Notes ...
Page 166: ...9 1 FRONT DIFFERENTIAL 9 1 1 FRONT DRIVE FRONT DIFFERENTIAL ...
Page 197: ...10 ALTERNATOR STARTING CLUTCH 10 10 Note ...
Page 198: ...11 CRANKSHAFT CRANKCASE 11 1 L CASE R CASE ...
Page 217: ...11 CRANKSHAFT CRANKCASE 11 20 NOTE ...
Page 227: ...12 COOLING SYSTEM 12 10 Note ...
Page 228: ...13 BODY COVER 13 1 BLADE MODEL Mechanism Diagram ...
Page 237: ...13 BODY COVER 13 10 TARGET MODEL ...
Page 243: ...14 BRAKE SYSTEM 14 1 BRAKE FRONT BRAKE ...
Page 244: ...14 BRAKE SYSTEM AND BODY COVER 14 2 REAR BRAKE ...
Page 251: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 STEERING SYSTEM EPS MODEL ...
Page 252: ...15 1 1 STEERING AND SUSPENSION 15 1 2 NON EPS MODEL ...
Page 259: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 FRONT SUSPENSION ...
Page 263: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 REAR SUSPENSION ...
Page 268: ...15 2 ELECTRIC POWER STEERING 15 2 1 EPS Electric Power Steering ...
Page 305: ...65 10A 10A 10A 15A 15A 20A 10A 10A 10A 10A 9400uf 12V ECU 12V ...
Page 306: ...65 10A 10A 10A 15A 15A 20A 10A 10A 10A 10A 9400uf 12V ECU 12V ...