E-Z-GO TERRAIN 1000 Owner'S Manual Download

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623528

Owner’s Guide

ISSUED JULY 2011 REVISED JUNE 2015

Summary of Contents for TERRAIN 1000

Page 1: ...623528 Owner s Guide ISSUED JULY 2011 REVISED JUNE 2015...

Page 2: ...ces in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in...

Page 3: ...ht to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised...

Page 4: ...ate of self discharge varies depending on the ambient temperature the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls bel...

Page 5: ...thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SECTION PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1 OPERATING PROCEDURES...

Page 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 7: ...amiliar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 1 TITLE PAGE NO SAFETY 1 3 NOTICES CAUTIONS WARNINGS AND DANGERS 1 3 GENERAL 1 4 GENERAL OPERATION 1 5 M...

Page 8: ...1 2 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Page 9: ...passenger seat in the Tow Maintenance position Signs similar to the ones illustrated should be used to warn of situations that could result in an unsafe condition Be sure that this manual remains as p...

Page 10: ...uct On behalf of E ZGO I am directing that E Z GO Branch personnel Distributors and Dealers advise all customers to adhere to this SAFETY RESTRICTION in connection with the use of all products new and...

Page 11: ...e in safe operating condition read and observe all warnings and operation instruction labels affixed to the vehicle follow all safety rules established in the area where the vehicle is being operated...

Page 12: ...repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle Use e...

Page 13: ...e body inside car 27653G01 614121 74821G01 614068 cm MIN 150 R F ON OFF I O ON OFF I O F R F ON OFF I O ON OFF I O R F ON OFF I O ON OFF I O R F 14 25 14 25 614121 AUTHORIZED REPRESENTATIVE IN EC IS R...

Page 14: ...D LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS...

Page 15: ...NALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO...

Page 16: ...N SELECTOR TO REVERSE Q AN AUDIBLE DEVICE WILL SOUND Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRE...

Page 17: ...1 11 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SAFETY 1...

Page 18: ...1 12 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Page 19: ...oroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TITLE PAGE NO TERRAIN 1000 Vehicle Specifications 2 3 TERRAIN 1000 Vehicle Dimensions 2 4 TE...

Page 20: ...2 2 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Page 21: ...ional equipment Specifications are subject to change without notice Field installed accessories may require installation charges 111 5 in 283 0 cm 49 5 in 126 0 cm Overall Length Overall Width 77 0 in...

Page 22: ...liar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 4 2 TERRAIN 1000 111 5 in 283 0 cm 77 0 in 196 0 cm Front 38 0 in 97 0 cm Rear 38 5 in 98 0 cm 10 5 in 27...

Page 23: ...become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TURNING CLEARANCE DIAMETER TERRAIN 1000 22 0 ft 6 7 m RECOMMENDED MAX RAMP GRADE 2...

Page 24: ...2 6 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Page 25: ...adlight Switch 3 3 State of Charge Meter 3 3 Direction Selector 3 3 Accelerator Pedal 3 3 Brake and Park Brake 3 4 Horn 3 5 Front Seats 3 5 Hip Restraint 3 5 Hour Meter 3 5 Weather Enclosure 3 5 Glove...

Page 26: ...3 2 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Page 27: ...F position and removed 2 State of Charge Meter The vehicle is equipped with a state of charge meter located in the dash panel The state of charge meter indicates the amount of usable power in the batt...

Page 28: ...method of releasing the park brake 5 Brake and Park Brake If the vehicle is equipped with factory installed custom accessories some accessories remain operational with the key switch in the OFF positi...

Page 29: ...ed for convenience of both the driver and passenger 13 Steering Wheel The steering wheel located in front of the driver seat is used to steer the vehicle The steering wheel is also installed with scor...

Page 30: ...ry or any other wiring move the Run Tow Maintenance switch to the Tow Maintenance position After connecting a battery or any other wiring wait a minimum of 30 seconds before moving the Run Tow Mainte...

Page 31: ...bed For safe operation of the vehicle this label must be under stood See the load bed warning label for maximum load The load must be positioned in the bed as far forward as possible distributed in su...

Page 32: ...mediately behind the driver seat Raise the bed using the handle on the side of the bed To lower the manual lift bed grasp the bed handle and lower the bed to the rest position Be sure hands are not tr...

Page 33: ...3 9 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers INTRODUCTION 3...

Page 34: ...3 10 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Page 35: ...ION 4 3 Plastic Load bed 4 5 Manual Lift Bed Operation 4 5 OPERATING THE VEHICLE 4 6 General 4 6 PRECISION DRIVE SYSTEMTM 4 7 Regenerative Braking 4 7 Pedal Up Braking 4 7 Terrain 4 8 Walk Away Featur...

Page 36: ...rame weld tube The other PART A and PART B is located on the crossmember section of the chassis on the driver side seat back support To access it raise the seat and lift up the flap on the access pane...

Page 37: ...es per hour is considered the minimum requirement Never charge a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or propane gas water heaters and furnaces...

Page 38: ...e receptacle Looping the DC cord through the steering wheel when charging serves as a good reminder to store the cord out of the way when finished with charging The DC plug can be damaged by driving o...

Page 39: ...ay that its center of gravity must not be higher than height noted on label and securely fastened down Failure to follow these instructions may result in severe personal injury damage the vehicle and...

Page 40: ...efore attempting to operate the vehicle To reduce the possibility of severe injury or death resulting from loss of vehicle control the fol lowing warnings must be observed When driving vehicle conside...

Page 41: ...onds to the option per the above option numbers C PRECISION DRIVE SYSTEM Regenerative Braking To prevent the possibility of loss of control that could cause severe injury or death use service brake to...

Page 42: ...stem functions in all key switch positions Anti Roll Back Feature Anti Roll Back like Walk Away limits backward motion of the vehicle down an incline to less than 2 mph 3 kph See Walk Away Feature abo...

Page 43: ...ed the motor controls the deceleration To stop the vehicle more quickly depress the service brake pedal When the direction selector is in the reverse position a warning signal will sound to indicate t...

Page 44: ...de protection from roll over or falling objects The windshield does not provide protection from tree limbs or flying objects The sun top and windshield provide some protection from the elements howeve...

Page 45: ...4 11 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers OPERATING PROCEDURES 4...

Page 46: ...4 12 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4...

Page 47: ...NT 5 10 FUSE REPLACEMENT 5 10 VEHICLE DISCHARGED BATTERY 5 10 TRANSPORTING VEHICLE 5 11 Towing 5 11 Neutral Lock 5 11 Hauling 5 11 SERVICE AND MAINTENANCE 5 12 ROUTINE MAINTENANCE 5 13 Tire Inspection...

Page 48: ...familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 5 2 5 TITLE PAGE NO LUBRICATION 5 22 SPARK PLUGS 5 22 PROLONGED STORAGE 5 23 PERIODIC SERVICE SCHEDULE...

Page 49: ...5 3 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Page 50: ...5 4 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Page 51: ...mercial plastic polish or Plexus plastic cleaner available from the service parts department Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied...

Page 52: ...d terrain When driving at full speed on a dirt road loose surfaces or wet grass vehicle stopping distance will increase If the vehicle is fully loaded it will take longer to stop than with no load Whe...

Page 53: ...and jack stands at the areas indicated only Lifting The Vehicle Tool List Qty Tool List Qty Floor jack 1 Jack stands 4 Wheel Chocks 4 Remove payload from vehicle before lifting No person s should be i...

Page 54: ...inflation should be determined by the condition of the terrain See GENERAL SPECIFICATIONS section for rec ommended tire inflation pressure For outdoor applications with major use on grassy areas the...

Page 55: ...f the wheel against the hub With the valve stem to the outside mount the wheel onto the hub with lug nuts Finger tighten the lug nuts 1 in a cross sequence pattern Tighten the lug nuts to 50 to 85 ft...

Page 56: ...the rubber bezel from around the edge of the taillight and remove lens Install replacement bulb and replace lens FUSE REPLACEMENT To replace fuses locate the fuse block under the driver side seat Pul...

Page 57: ...irection selector To operate Turn key switch to OFF and lift seat Pull out and rotate the neutral lock pin handle so that the pointed portion of the handle is to the side of the direction selector cam...

Page 58: ...cting battery at negative terminal before servicing Wear eye protection when working on the vehicle Use extra care when work ing around batteries or using solvents or compressed air To reduce the poss...

Page 59: ...t five years is the periodic inspection of the rear axle for lubricant leakage Unless leakage is evident the lubricant need only be replaced after five years Refer to the Service and Repair Man ual fo...

Page 60: ...s it gets hot Do not overfill Check that the oil cap is firmly in place When adding oil between oil changes do not mix brands and viscosity grades of oil The oil dipstick fill cap must be in place bef...

Page 61: ...moisture that has accumulated during storage Be aware that engine fluids may be hot and contact to the skin may cause severe burns Wear rubber gloves to protect skin from exposure to the old oil and...

Page 62: ...1 in lbs 7 0 Nm torque Apply engine oil to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of the engine Then turn the filter 2 3 to 3 4 rotations b...

Page 63: ...Socket 3 4 3 8 drive 1 The starter generator belt tension should be checked after the first 15 20 hours and set to 75 80 lbs 34 36 kg A loose belt can cause audible vibration and squeal Tighten a new...

Page 64: ...eft on the battery which is conductive and will contribute to the discharge of the battery To reduce the possibility of battery explosion that could result in severe injury or death do not use metalli...

Page 65: ...d surface condition actual vehicle weight accessories installed and vehicle speed No specific braking distance can be reliably specified The test is conducted by latching the park brake to eliminate d...

Page 66: ...cooling fins Dirt and debris may clog the engine s air cooling system Clean areas shown to prevent engine damage Keep linkages springs and con trols clean Keep area around muffler free of any combusti...

Page 67: ...to clean the air filter doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the clips on the air canister and removing the cove...

Page 68: ...type 1 Anti seize compound AR Torque wrench 1 2 drive ft lbs 1 Use care not to over tighten the plug Over tightening can cause damage to the aluminum cylinder head threads Remove and inspect the spar...

Page 69: ...nt a build up of varnish and gum in the carburetor and corrosion in the engine Turn the Key Switch to OFF position and leave the Forward Reverse switch in the NEUTRAL position during storage Perform a...

Page 70: ...n previous table the following WIRING Check all wiring for loose connections and broken missing insulation ACCELERATOR Check for smooth movement DO NOT LUBRICATE CABLE SERVICE BRAKE MECHANICAL BRAKES...

Page 71: ...rdware AIR FILTER ELEMENT Check filter element clean replace as required OIL FILTER Replace at oil change ENGINE OIL Replace with SAE 10W 30 or 10W 40 that meets or exceeds SF SG CC oil DO NOT OVERFIL...

Page 72: ...in 1 4 US qt 1 3 liters 51 oz 1 5 liters SAE 30 2 oz 60 mL P N 625753 15 amp P N 18392G1 P N 619101 P N 619100 P N 619102 P N 607454 P N 28463G01 NGK BPR2ES P N 607462 028 031 7 mm 8 mm Gap P N 26414G...

Page 73: ...5 27 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Page 74: ...5 28 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Page 75: ...A 3 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers DECLARATION OF CONFORMITY...

Page 76: ...APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers A 4 DECLARATION OF CONFORMITY CONTINUED...

Page 77: ...A 5 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers APPENDIX A...

Page 78: ...A 6 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 79: ......

Page 80: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...

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