1. GENERAL INFORMATION
1-2
General Safety
Carbon monoxide
If you must run your engine, ensure the place is
well ventilated. Never run your engine in a
closed area. Run your engine in an open area,
if you have to run your engine in a closed area,
be sure to use an extractor.
Caution
Exhaust contains toxic gas, which may cause
one to lose consciousness and even result in
death.
Gasoline
Gasoline is a low ignition point and explosive
material. Work in a well-ventilated place, no
flame or spark should be allowed in the work
place or where gasoline is being stored.
Caution
Gasoline is highly flammable, and may explode
under some conditions, keep it away from
children.
Used engine oil
Caution
Prolonged contact with used engine oil (or
transmission oil) may cause skin cancer
although it might not be verified.
We recommend that you wash your hands with
soap and water right after contacting. Keep the
used oil beyond reach of children.
Hot components
Caution
Components of the engine and exhaust system
can become extremely hot after engine running.
They remain very hot even after the engine has
been stopped for some time. When performing
service work on these parts, wear insulated
gloves and wait until cooling off.
Battery
Caution
‧
Battery emits explosive gases; flame is
strictly prohibited. Keeps the place well
ventilated when charging the battery.
‧
Battery contains sulfuric acid (electrolyte)
which can cause serious burns so be
careful do not be spray on your eyes or
skin. If you get battery acid on your skin,
flush it off immediately with water. If you
get battery acid in your eyes, flush it off
immediately with water and then go to
hospital to see an ophthalmologist.
‧
If you swallow it by mistake, drink a lot of
water or milk, and take some laxative such
as castor oil or vegetable oil and then go
to see a doctor.
‧
Keep electrolyte beyond reach of children.
Brake shoe
Do not use an air hose or a dry brush to clean
components of the brake system; use a vacuum
cleaner or the equivalent to avoid dust flying.
Caution
Inhaling brake shoe or pad ash may cause
disorders and cancer of the breathing system.
Brake fluid
Caution
Spilling brake fluid on painted, plastic, or rubber
parts may cause damage to the parts. Place a
clean towel on the above-mentioned parts for
protection when servicing the brake system.
Keep the brake fluid beyond reach of children.
Summary of Contents for BLADE 500
Page 1: ...SERVICE MANUAL TAIWAN GOLDEN BEE CO LTD ...
Page 5: ...Frame Number Engine Number SERIAL NUMBER ...
Page 25: ...1 GENERAL INFORMATION 1 20 Oil and Lubrication Points Brake Fluid Grease ...
Page 26: ...1 GENERAL INFORMATION 1 21 Gear Oil ...
Page 42: ...2 MAINTENANCE INFORMATION 2 16 Note ...
Page 57: ...4 1 FUEL INJECTION SYSTEM 4 1 9 WIRING DIAGRAM ...
Page 100: ...4 1 FUEL INJECTION SYSTEM 4 1 52 Fault Diagnosis EFI Circuit inspection ...
Page 101: ...4 1 FUEL INJECTION SYSTEM 4 1 53 Can not Start the engine or difficult to start inspection ...
Page 102: ...4 1 FUEL INJECTION SYSTEM 4 1 54 Idle flameout diagnosis ...
Page 103: ...4 1 FUEL INJECTION SYSTEM 4 1 55 Integrated Fault Diagnosis Program ...
Page 129: ...5 ENGINE REMOVAL 5 13 Remove the engine oil pipe nuts Remove the outlet water hose ...
Page 165: ...8 V BELT DRIVING SYSTEM 8 12 Notes ...
Page 166: ...9 1 FRONT DIFFERENTIAL 9 1 1 FRONT DRIVE FRONT DIFFERENTIAL ...
Page 197: ...10 ALTERNATOR STARTING CLUTCH 10 10 Note ...
Page 198: ...11 CRANKSHAFT CRANKCASE 11 1 L CASE R CASE ...
Page 217: ...11 CRANKSHAFT CRANKCASE 11 20 NOTE ...
Page 227: ...12 COOLING SYSTEM 12 10 Note ...
Page 228: ...13 BODY COVER 13 1 BLADE MODEL Mechanism Diagram ...
Page 237: ...13 BODY COVER 13 10 TARGET MODEL ...
Page 243: ...14 BRAKE SYSTEM 14 1 BRAKE FRONT BRAKE ...
Page 244: ...14 BRAKE SYSTEM AND BODY COVER 14 2 REAR BRAKE ...
Page 251: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 STEERING SYSTEM EPS MODEL ...
Page 252: ...15 1 1 STEERING AND SUSPENSION 15 1 2 NON EPS MODEL ...
Page 259: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 FRONT SUSPENSION ...
Page 263: ...15 1 1 STEERING SYSTEM AND SUSPENSION 15 1 1 REAR SUSPENSION ...
Page 268: ...15 2 ELECTRIC POWER STEERING 15 2 1 EPS Electric Power Steering ...
Page 305: ...65 10A 10A 10A 15A 15A 20A 10A 10A 10A 10A 9400uf 12V ECU 12V ...
Page 306: ...65 10A 10A 10A 15A 15A 20A 10A 10A 10A 10A 9400uf 12V ECU 12V ...