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WARNING

OPERATOR’S

GUIDE

2 1 9   0 0 2   1 2 0

Original Instructions

2021

Includes

 

Safety, Vehicle and 
Maintenance Information

Read this guide thoroughly.  It contains important safety information.
Minimum age: Operator: 16 or older with a valid driver's license. Keep this Operator’s Guide in the vehicle.
The removal or modification of evaporative emission-related parts on this OHRV is illegal.
Violators may be subject to civil and/or criminal penalties under California and federal law.

DEFENDER

TM

 MAX

TM

 

Series

(excluding European Union)

TRAXTER

®

 MAX

TM

 

Series

Summary of Contents for DEFENDER MAX Series 2021

Page 1: ...afety information Minimum age Operator 16 or older with a valid driver s license Keep this Operator s Guide in the vehicle The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and or criminal penalties under California and federal law DEFENDERTM MAXTM Series excluding European Union TRAXTER MAXTM Series ...

Page 2: ...NG Operating servicing and maintaining a passenger vehicle can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear glov...

Page 3: ...sionária ou visite o site www operatorsguides brp com Suomi Käyttöohjekirja voi olla saatavissa omalla kielelläsi Tarkista jälleenmyyjältä tai käy osoitteessa www operatorsguides brp com Svenska Denna bok kan finnas tillgänglig på ditt språk Kontakta din återförsäljare eller gå till www operatorsguides brp com 本手册可能有您的语种的翻译版本 请向经销商问询 或者登录 www operatorsguides brp com 中文 查询 Italiano Questa guida pot...

Page 4: ...the owner operator of a new vehicle with the various ve hicle controls maintenance and safe operating instructions It is indispens able for the proper use of the product Keep this Operator s Guide in the vehi cle as you can refer to it for things such as maintenance troubleshooting and instructing others Note that this guide is available in sev eral languages In the event of any dis crepancy the E...

Page 5: ...EWORD Covered Models This operator s guide covers the following models MODEL PACKAGE ENGINE Base HD8 DPS HD8 HD10 Limited HD10 Lone Star HD10 Defender MAX XT HD8 HD10 Traxter MAX DPS HD8 _______________ 3 ...

Page 6: ...ndition 12 PRE RIDE INSPECTION 14 Pre Ride Inspection Check List 14 PREPARE TO RIDE 17 Before you Ride 17 Riding Gear 17 AVOID ACCIDENTS 19 Avoid Rollovers and Tipovers 19 Avoid Collisions 20 RIDING YOUR VEHICLE 21 Practice Exercises 21 Off Road Operation 22 General Riding Techniques 22 MOVING LOADS AND DOING WORK 27 Working with your Vehicle 27 Carrying Loads 27 Hauling a Load 29 Pulling a Traile...

Page 7: ... Climate Controls 74 6 Horn Switch On applicable models 74 7 Winch Switch If Equipped 75 8 Headlight Dimmer Switch 75 9 Power Window Switches 75 4 5 DIGITAL DISPLAY 76 Multifunction Display 76 Warning Lamps and Indicators 77 Settings 78 7 6 DIGITAL DISPLAY 80 Basic Functions 80 Settings 83 EQUIPMENT 85 1 Tilt Steering 87 2 Cup Holders 88 3 Passengers Handhold 88 4 Storage Compartments 89 5 Tool Ki...

Page 8: ...Requirements 105 Vehicle Fueling Procedure 105 Fueling a Gasoline Container 106 BREAK IN PERIOD 107 Operation During Break In 107 BASIC PROCEDURES 108 Starting the Engine 108 Operating the Shift Lever 108 Choosing the Correct Range Low or High 108 Stopping the Engine and Parking the Vehicle 109 Tips for Maximizing Drive Belt Durability 109 SPECIAL PROCEDURES 110 What to do if Water is Suspected to...

Page 9: ...Oil 131 Differential Oil 133 Spark Plugs 134 CVT Cover 135 CVT Cover Installation 136 Drive Belt 136 Drive and Driven Pulleys 137 Battery 137 Fuses and Fusible Links 138 Lights 140 Drive Shaft Bellows and Protector 141 Wheel Bearing 142 Wheels and Tires 142 Suspensions 143 Brakes 145 Seat Belts 145 Cage 145 VEHICLE CARE 147 Post Operation Care 147 Vehicle Cleaning and Protection 147 STORAGE AND PR...

Page 10: ...RRANTY USA AND CANADA 2021 CAN AM SSV 174 US EPA EMISSION RELATED WARRANTY 178 CALIFORNIA EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT 180 BRP INTERNATIONAL LIMITED WARRANTY 2021 CAN AM SSV 182 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA THE COMMONWEALTH OF THE INDEPENDENT STATES AND TURKEY 2021 CAN AM SSV 186 MAINTENANCE RECORDS 191 CUSTOMER INFORMATION PRIVACY INFORMATION 196 CONTACT...

Page 11: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 9 ...

Page 12: ...se only an approved gasoline con tainer to store fuel Never fill the gasoline container in the vehicle cargo box or on the ve hicle an electrical static discharge may ignite the fuel Strictly adhere to instructions in FU ELING PROCEDURE Never start or operate the engine if the fuel cap is not properly installed Gasoline is poisonous and can cause injury or death Never siphon gasoline by mouth If y...

Page 13: ...i cle Please contact an authorized BRP dealer for further details Though not required it is recommended that an authorized BRP dealer performs the preseason preparation of your vehi cle Each visit to your authorized BRP dealer is a great opportunity for your dealer to verify if your vehicle is in cluded in any safety campaign We also urge you to visit your authorized BRP dealer in a timely manner ...

Page 14: ...ides donuts or any other stunts Never attempt rapid acceleration or deceleration when performing a sharp turn This may result in a roll over Never attempt skidding or sliding If vehicle starts to skid or slide counter steer in the direction of skidding or sliding On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding out of control Alway...

Page 15: ...d in RIDING YOUR VEHICLE Never operate this vehicle in fast flowing water or in water deeper than specified in RIDING YOUR VE HICLE Remember that wet brakes may have reduced stopping ability Test your brakes after leaving wa ter If necessary apply them sev eral times to let friction dry out the brakes Always ensure to properly park the vehicle on the flattest terrain section available Put shift le...

Page 16: ...st What to Do Before Starting the Engine Key OFF ITEMS TO BE INSPECTED INSPECTION TO PERFORM Tires Check tire pressure and condition Refer to SPECIFICATIONS and adjust according to load Wheels Check wheels for damage and for abnormal play Make sure that lug nuts are tightened Refer to WHEELS AND TIRES in MAINTENANCE PROCEDURES for torque specification Radiator Check cleanliness of the radiator Fro...

Page 17: ... Check if the cargo box is properly latched Rear cargo box Check if tail gate is properly latched Chassis and suspension Check underneath vehicle for any debris on chassis or suspension and clean them properly Brake Holding Mechanism If equipped Apply brake holding mechanism and check if it operates properly Heater air filters if equipped Inspect heater air filters clean if needed service more oft...

Page 18: ...turns to position when released Fuel level Check the fuel level Heater fan if equipped Check operation of heater fan Check air flows out of every louver dash mounted and heater mounted What to Do After the Engine is Started ITEMS TO BE INSPECTED INSPECTION TO PERFORM Steering Check if steering operates freely by completely turning it from side to side Ignition switch Turn the ignition switch to OF...

Page 19: ...ches and shrubs Helmets and Eye Protection Helmets protect the head and brain from injury Even with the vehicle s cage and side nets objects can en ter the cockpit and strike the head or the head can strike the cage itself or objects outside the vehicle Even the best helmet is no guarantee against injury but statistics indicate that hel met use significantly reduces the risk of brain injury So be ...

Page 20: ...d Riding Suits Wear a jacket or a long sleeved shirt and long pants or a full riding suit Quality ATV type protective gear will provide comfort and it can help you avoid being distracted by adverse en vironmental elements In case of a crash good quality protective gear made of sturdy material may prevent or reduce injury In cool weather riding protect your self against hypothermia Hypother mia a c...

Page 21: ... skids slides fishtails jumps or other stunts If vehicle starts to skid or slide steer in the direction of the skid or slide Never slam the brakes and lock the wheels Avoid paved surfaces This vehi cle is not designed to operate on paved surfaces and is more likely to roll over If you must drive on pave ment turn gradually go slowly and avoid abrupt acceleration and brak ing This vehicle can roll ...

Page 22: ... is proper for the terrain visibility and operating con ditions and your experience Consider reserving use of the performance key for situations in which full speed and acceleration capability are appropriate Never operate this vehicle on any pub lic street road or highway even dirt or gravel ones Riding your vehicle on roads or highways could result in a colli sion with another vehicle This vehic...

Page 23: ... the speed and with your steer ing input The lateral force should be maintained as low as possible to make sure it does not cause the vehicle to roll over U Turn Exercises Practice doing U turns Accelerate slowly and while remain ing at low speed then gradually turn the steering wheel to the right until you have completed the U turn Repeat U turn exercise with differ ent steering inputs and always...

Page 24: ...ibility and your own ability to select a safe route permit Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain con ditions when operating this vehicle Be especially cautious on excessively rough slippery icy or loose terrain Constantly watch the terrain ahead for sudden changes in slopes or ob stacles such as rocks or stumps that may cause...

Page 25: ...ontrols Be fore starting with your vehicle check the steering accelerator and brake pedals for interference free operation Whenever this vehicle is ridden on a snow covered drive path the tire grip is generally reduced causing the ve hicle to react differently to control in puts from the operator On low grip surfaces the steering responses are not as crisp and precise stopping dis tances are lengt...

Page 26: ...of another rider s way Never do it deliberately If you do get into a slide or skid it may help to turn the steering wheel into the direction of the skid until you regain control Never jam the brakes and lock the wheels Crossing Obstacles Use the low range L for crossing ob stacles Obstacles on the trail should be tra versed with caution This includes rocks fallen trees and depressions You should a...

Page 27: ...lable side sliding Avoid all objects or de pressions that will intensify the raising of one side of the vehicle higher than the other thus causing rollover If you feel the vehicle start to rollover or slide sideways steer downhill if possible WARNING Be careful when loading and trans porting liquid reservoirs They can affect vehicle stability when side hilling by pulling downhill and in creasing t...

Page 28: ...aust or other engine hot spots and ignites then falls off into dry grass Avoid rid ing in wet areas through muskeg or tall grass where debris can build up Should you ride in those areas inspect and remove all debris from your en gine and hot spots Refer to VEHICLE CARE for details Chasing wildlife is in many areas il legal Wildlife can die of exhaustion after being chased by a motorized ve hicle I...

Page 29: ...nd cause an accident Must use low gear if total payload is greater than 390 kg 860 lb LOAD LIMIT OF THE VEHICLE HD10 With Cab HD8 and HD10 California models 590 kg 1 300 lb Lone Star models 785 kg 1 730 lb HD8 and HD10 Without Cab 794 kg 1 750 lb Includes occupants cargo tongue weight and added accessories The following is an example of suitable total vehicle load distribution EXAMPLE OF SUITABLE ...

Page 30: ...s that protrude side ways can get snagged or caught in bush branches or other obstacles Avoid cov ering and obstructing the brake lights with the cargo Ensure no cargo protrudes outside the box and that cargo will not interfere with your visibility or control of the vehicle Do not overload cargo box Close tailgate before operating WARNING Never operate the vehicle with an open tailgate MODEL MAXIM...

Page 31: ...ed 219001746 002_a FRONT SECTION OF INCLINED CARGO BOX FREE OF ANY OBJECTS Hauling a Load NOTICE A BRP approved rear hitch must be properly installed on the vehicle for hauling trailers Never pull a load by attaching it to the cage or other accessories this can cause the vehicle to tip over Use only the trailer hitch or winch if installed to pull a load When pulling loads with a chain or ca ble en...

Page 32: ...hicle Reduce your speed when pulling a trailer and turn gradually Avoid hills and rough terrain Never attempt steep hills Allow more distance for braking especially on inclined surfaces and when passengers are on board Be careful not to skid or slide Improperly loading a trailer may cause loss of control Always make sure load is evenly dis tributed and safely secured on the trailer an evenly balan...

Page 33: ...tiquette avant la vente THIS HANG TAG IS NOT BE REMOVED BEFORE SALE Protection antivol à sécurité maximale pour votre véhicule Le code crypté intégré à la puce restreint l accès au système d allumage électronique de votre véhicule Un véhicule un code Offert avec 3 clés programmables design à rotule résistant aux vibrations et aux chocs qui assure une connexion fiable Clé de travail limite la vites...

Page 34: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES EN 704906754A DEC 32 _______ SAFETY INFORMATION ________ ...

Page 35: ... WARNING EN 704906872 DEC TYPICAL APPLICABLE FOR ALL MODELS IN CANADA AND UNITED STATES APPLICABLE FOR MODELS EVERYWHERE EXCEPT CANADA AND UNITED STATES WHEN EQUIVALENT TO A MODEL CERTIFIED TO US EPA STANDARDS AVIS Ne pas oublier de toujours remettre votre clé en position OFF afin d assurer un arrêt complet du système électrique Laisser la clé en position ACC peut décharger la batterie et empêcher...

Page 36: ...anders The following labels are on your vehicle and they should be considered permanent parts of the vehicle If missing or damaged they can be replaced free of charge See an authorized Can Am dealer NOTE In the event of any discrepancy between this guide and the vehicle the safety labels on the vehicle have precedence over the labels in this guide 219001746 003_a TYPICAL 34 _______ SAFETY INFORMAT...

Page 37: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES 219002087 005 TYPICAL 219001746 004_a TYPICAL ________ SAFETY INFORMATION ________ 35 ...

Page 38: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES 219002120 101 TYPICAL 219001746 007_a TYPICAL 219002087 004 CAB MODELS 36 _______ SAFETY INFORMATION ________ ...

Page 39: ...in place Wear an approved helmet and protective gear Each rider must be able to sit with back against seat foot flat on the floor or on footrest and hands on steering wheel or handholds Stay completely inside the vehicle Drive Responsibly Avoid loss of control and rollovers Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid hard acceleration when turning even...

Page 40: ...uries Do not allow careless or reckless driving Make sure operators are 16 or older with a valid driver s license Do not let people drive or ride after using alcohol or drugs Do not allow operation on public roads unless designated for off highway vehicle access collisions with cars and trucks can occur Do not exceed seating capacity 6 occupants MAX 8108 Read and understand all safety labels locat...

Page 41: ...juries Do not allow careless or reckless driving Make sure operators are 16 or older with a valid driver s license Do not let people drive or ride after using alcohol or drugs Do not allow operation on public roads unless designated for off highway vehicle access collisions with cars and trucks can occur Do not exceed seating capacity 6 occupants Read and understand all safety labels locate and re...

Page 42: ...08687 DEC LABEL 3 MODELS WITHOUT CAB 70 49 06 12 5A PASSENGER S Improper Use of this Vehicle Can Cause Severe Injury or Death Be Prepared Fasten seat belt and make sure net or door is securely latched in place Wear an approved helmet and protective gear You must be able to sit with back against seat foot flat on the floor or on footrest and hands on handholds Stay completely inside the vehicle Be ...

Page 43: ...rs pay attention and plan ahead If you think or feel the vehicle may tip or roll reduce your risk of injury Keep a firm grip on handholds and brace yourself Do not put any part of your body outside of the vehicle for any reason PASSENGER QUALIFICATIONS AND RESPONSIBILITIES Do not ride after using drugs or alcohol Ask the operator to slow down or stop if you feel uncomfortable when riding 8557 EN 7...

Page 44: ...ies andtrailer tongue weight if applicable exceed REAR LOAD CAPACITY Refer to label below evenly distributed includes trailer tongue weight if applicable secure the load When loading cargo Position cargo towards front and center and as low as possible Latch tail gate When carrying a load Reduce your speed and turn gradually Avoid hills and rough terrain Allow more distance to stop RefertoyourOpera...

Page 45: ...gs hold the cage while riding try to stop a rollover using your arm or leg 8559 EN 704908559 DEC LABEL 10 Be prepared in case of rollover If the vehicle rolls over any part of your body such as arms legs or head outside of the cockpit can be crushed by the cage or other parts of the vehicle Fasten seat belt and make sure net and or door is securely latched in place to help you avoid sticking out a...

Page 46: ...or legs hold the cage while riding try to stop a rollover using your arm or leg EN 704906769 DEC LABEL 12 Be prepared in case of rollover If the vehicle rolls over any part of your body such as arms legs or head outside of the cockpit can be crushed by the cage or other parts of the vehicle Fasten seat belt and make sure net and or door is securely latched in place to help you avoid sticking out a...

Page 47: ...ces some unintended steering input could lead to a loss of vehicle control increasing the risk of a crash WARNING 8273 EN 704908273 DEC LABEL 17 When pulling a trailer Set the shift lever to low gear range L Reduce your speed and turn gradually Avoid hills and rough terrain Allow more distance to stop 8689 EN 704908689 DEC LABEL 18 8690 NEVER tow this vehicle oriented backwards with a windshield i...

Page 48: ...gers in cargo box or on tailgate Max weight on tailgate during loading is 113 kg 250 lb 219001807 009 Technical Information Labels 707800373 ON AIR FILTER HOUSING EN 704908238 DEC PUSH TAB TO LOWER MIDDLE SEAT 219002059 050 A C SYSTEM INFORMATION LABEL LOCATION 46 _______ SAFETY INFORMATION ________ ...

Page 49: ...t Vapor Compressions Systems SAE J639 R 134a PAG 520 g 18 oz SAE J639 EN 704908394 DEC EN 704907613 DEC HOT SURFACE NEAR REAR SUSPENSION Compliance Labels These labels indicate vehicle s compli ance 219002067 012 TYPICAL EPA LABEL LOCATION EMISSION CONTROL INFORMATION EN EPA DEC TYPICAL EPA LABEL EN FR 704906981 DEC LOCATED ON TOP LH BAR OF CAGE FACING THE INSIDE OF VEHICLE ________ SAFETY INFORMA...

Page 50: ...rer cette étiquette avant la vente THIS HANG TAG IS NOT BE REMOVED BEFORE SALE Protection antivol à sécurité maximale pour votre véhicule Le code crypté intégré à la puce restreint l accès au système d allumage électronique de votre véhicule Un véhicule un code Offert avec 3 clés programmables design à rotule résistant aux vibrations et aux chocs qui assure une connexion fiable Clé de travail limi...

Page 51: ...NT ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES O FF ACC ON S T A R T O FF ACC ON S T A R T 8097 EN 704908097 DEC TYPICAL DO NOT LEAVE KEY IN ACC POSITION ________ SAFETY INFORMATION ________ 49 ...

Page 52: ...ehicle They need to be clean and visible at all times If missing or damaged they need to be replaced Safety labels are free of charge See an authorized Can Am dealer Upon replacement of parts that have warnings on them make sure to order free of charge the applicable safety warnings if not already installed on the replacement part NOTE In the event of any discrepancy between this guide and the veh...

Page 53: ...IMPORTANT ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES 219002067 002 219002067 003 ________ SAFETY INFORMATION ________ 51 ...

Page 54: ...IMPORTANT ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES 219002120 100 52 _______ SAFETY INFORMATION ________ ...

Page 55: ...ays wear ear protection Each rider must be able to sit with back against seat feet flat on the floor or on footrest and hands on steering wheel or handholds If you think or feel the vehicle may tip or roll reduce your risk of injury Keep a firm grip on the steering wheel or handholds and brace yourself Do not put any part of your body outside of the vehicle for any reason Always stay completely in...

Page 56: ...ntering a turn Plan for hills rough terrain ruts and other changes in terrain condition Avoid side hilling riding across slopes Rollovers have caused severe injuries and death even on flat open areas Do not allow operation on public roads unless designated for off high way vehicle access collisions with cars and trucks can occur Read and understand all safety labels locate and read operator s guid...

Page 57: ... floor or on footrest and hands on steering wheel or handholds If you think or feel the vehicle may tip or roll reduce your risk of injury Keep a firm grip on the steering wheel or handholds and brace yourself Do not put any part of your body outside of the vehicle for any reason Always stay completely inside the vehicle Do not let people drive or ride after using alcohol or drugs 7951 EN 70490795...

Page 58: ...st seat feet flat on the floor or on footrest and hands on handholds If you think or feel the vehicle may tip or roll reduce your risk of injury Keepa firm gripon the handholds and brace yourself Do not put any part of your body outside of the vehicle for any reason Always stay completely inside the vehicle Do not let people drive or ride after using alcohol or drugs 8651 EN 704908651 DEC LABEL 4 ...

Page 59: ... 6 7 EN 704907694 DEC LABEL 5 L Label 6 WARNING Stop the vehicle and apply the brake before using the shift lever and the 2WD 4WD switch When the weight of occupant s cargo and tongue is above 390 kg 860 lb set the shift lever to low gear range L Put the shift lever to PARK P before exiting vehicle The vehicle can roll if not in PARK STOP STOP 390 kg 860 lb 8006 EN 704908006 DEC LABEL 6 ________ S...

Page 60: ...ehicle load capacity including weight of operator passenger cargo accessories and trailer tongue weight if applicable Do not overload cargo box NEVER place gasoline container inside cargo box when filling it This can lead to an explosion NEVER carry passenger in cargo box or on tailgate 8655 INT 97 14 124 18 545 1200 272 600 97 14 124 18 97 14 179 26 680 1500 454 1000 680 1500 454 1000 152 22 165 ...

Page 61: ...ngue weight if applicable Do not overload cargo box NEVER place gasoline container inside cargo box when filling it This can lead to an explosion NEVER carry passenger in cargo box or on tailgate 8657 EN 97 14 228 33 680 1500 454 1000 771 1700 454 1000 97 14 179 26 97 14 124 18 97 14 179 26 XMR kg lb kg lb 152 22 234 34 124 18 138 20 PRO 3x 3x kPa psi 227 500 227 500 kg lb 165 24 234 34 152 22 165...

Page 62: ... rid ing Fasten seat belts and make sure net or door is securely latched in place 7691 RH EN 704907691 DEC LABEL 9 L Label 10 WARNING Never try to stop a rollover us ing your arm or leg Never hold the cage while rid ing Fasten seat belts and make sure net or door is securely latched in place 7690 LH EN 704907690 DEC LABEL 10 60 _______ SAFETY INFORMATION ________ ...

Page 63: ... riding Fasten seat belts and make sure net or door is securely latched in place 8022 RH EN 704908022 DEC LABEL 11 L Label 12 WARNING Never try to stop a rollover using your arm or leg Never hold the cage while riding Fasten seat belts and make sure net or door is securely latched in place 8021 LH EN 704908021 DEC LABEL 12 ________ SAFETY INFORMATION ________ 61 ...

Page 64: ... 2 500 lb MAXIMUM tongue weight 114 kg 250 lb When pulling a trailer set the shift lever to low gear range L Reduce your speed and turn gradually Avoid hills and rough terrain Allow more distance to stop 114 kg 250 lb 1112 N 1134 kg 2500 lb 11121 N 8321 EN 704908321 DEC LABEL 13 62 _______ SAFETY INFORMATION ________ ...

Page 65: ...ulting in an unintended steering input In certain circumstances some unin tended steering input could lead to a loss of vehicle control increasing the risk of a crash 7689 EN 704907689 DEC LABEL 15 516009951 Запуск двигателя при температуре окружающей среды ниже минус 30 С не гарантируется Ручной аварийный запуск двигателя не предусмотрен EN 516009951 DEC LABEL 16 IN EURASIAN UNION ONLY ________ S...

Page 66: ... Labels NOTICE Refer to the operator s guide for air filter maintenance procedure 7686 EN 704907686 DEC ON AIR FILTER HOUSING EN FR 704906981 DEC LOCATED ON TOP LH BAR OF CAGE FACING THE INSIDE OF VEHICLE EN 704907613 DEC HOT SURFACE NEAR REAR SUSPENSION 64 _______ SAFETY INFORMATION ________ ...

Page 67: ...ED STATES Compliance Labels These labels indicate vehicle s compli ance 219002067 012 TYPICAL EPA LABEL LOCATION EMISSION CONTROL INFORMATION EN EPA DEC TYPICAL WHEN APPLICABLE EPA LABEL 704907278 DEC LOCATED NEAR GAS CAP ________ SAFETY INFORMATION ________ 65 ...

Page 68: ... an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However Transport Canada cannot become involved in any in dividual problems between you your dealer or Bombardier Recreational Products Inc TO CONTACT TRANSPORT CANADA 819 994 3328 Gatineau Ottawa area or internationally Toll free 1 800 333 0510 in Canada Transport Canada ...

Page 69: ...VEHICLE INFORMATION _______________ 67 ...

Page 70: ...le safety labels refer to IMPORTANT ON PRODUCT LABELS 219002062 023 TYPICAL PRIMARY CONTROLS 1 Steering Wheel The steering wheel is located in front of the driver s seat The steering wheel steers the vehicle to the left or right Turn the steering wheel in the direction you want to go 219002062 024 TYPICAL 1 Steering wheel Grip the steering wheel with both hands without having thumbs rolled around ...

Page 71: ...ator pedal is spring loaded and should return to rest position idle when not pressed NOTE The accelerator pedal should never be disassembled 3 Brake Pedal The brake pedal is located on the left side of the accelerator pedal The brake pedal function is to slow down or stop the vehicle 219002062 025 1 Brake pedal 2 Accelerator pedal To decrease vehicle speed or to stop vehicle press down the brake p...

Page 72: ...e vehicle reverse speed WARNING When driving downhill in reverse gravity can increase the vehicle speed above the set limited re verse speed Neutral The neutral position disengages the gearbox High Range Forward This position selects the high speed range of the gearbox It is the normal driving speed range It allows the vehi cle to reach its maximum speed Low Range Forward This position selects the...

Page 73: ... illustrations For information on vehi cle safety labels refer to IMPORTANT ON PRODUCT LABELS 1 2 3 5 6 7 8 9 219002059 302 TYPICAL CAB MODEL WITH HEATING SYSTEM SHOWN 1 2 3 4 5 6 7 8 9 219002059 051 TYPICAL CAB MODEL WITH HEATING AND A C SHOWN _______________ 71 ...

Page 74: ...ystem of the vehicle is activated The gauge should wake up The vehicle lights are turned on The engine can be started START This position starts the engine NOTE If the ignition switch is left ON for more than 30 minutes engine will not start unless ignition switch is turned OFF then ON again Keys Basic Key The vehicle is delivered with 2 basic key one with a rubber protection and one without D E S...

Page 75: ...ho prefer more gradual acceleration or for riding in environments where full speed and high acceleration are not desirable For example in narrow winding trails operators may prefer a normal key D E S S Flexibility The D E S S of your vehicle can be pro grammed by your authorized Can Am dealer to accept up to 8 different keys If you have more than one D E S S equipped Can Am vehicle each can be pro...

Page 76: ...ocated on the upper console It is used to select one of the various driving modes as well as adjusting the Settings Refer to 7 6 DIGITAL DIS PLAY for complete instructions NOTE The cluster will show the se lected driving mode 219002059 056 5 Climate Controls Limited Models Only The climate controls unit are located in center of the upper console They control the flow and the tempera ture of the ai...

Page 77: ...8 Headlight Dimmer Switch The headlight dimmer switch is lo cated on the upper console 219002059 052 This switch is used to select either the headlights OFF position low or high beams 9 Power Window Switches The power window switches are lo cated on the door panel Two switches on the driver side and one on the pas senger side 219002059 058 DRIVER S SIDE 219002059 060 PASSENGER S SIDE 1 Press the s...

Page 78: ...ation Left Lateral Display 219002064 301 The left lateral display includes Fuel level indicator 2X4 4X4 telltale Rear diff lock ICON COUNTRY For European community countries For all other countries Right Lateral Display 219002064 302 The right lateral display includes Engine Temperature Track Kit Telltale Seat belt reminder When a track kit is installed a message will scroll in the lower display C...

Page 79: ...9002064 306 This display shows trip informations Cumulative distance odometer Trip A Trip B Vehicle hour meter Clock Use UPPER button to change the dis played information Hold UPPER button to reset Trip A B meters Warning Lamps and Indicators The following indicator lamps will alert you to a vehicle condition that may become serious Some lamps will il luminate when starting the vehicle to make sur...

Page 80: ... malfunction Stop the vehicle as soon as it is safe to do so and turn the engine off Check the engine oil level Have the lubrication system checked a soon as possible even if the level being correct ORANGE Illuminate when the fuel level is low or when the fuel tank is near empty Refuel as soon as possible ORANGE Turn on Malfunction of the vehicle emissions control system Blink Engine limitation th...

Page 81: ... LOWER button Select CLOCK and hold to adjust clock 1 Press LOWER button to select clock display 2 Push and hold LOWER button for 1 second 3 Press LOWER button to select 12 00 AM PM or 24 00 time base 4 Push and hold LOWER button to ac knowledge selection 5 Press LOWER button to change hours hours flash 6 Push and hold LOWER button to ac knowledge hour selection 7 Press LOWER button to switch to m...

Page 82: ...ows the maximum and the average speed Hold MENU or OK button for 1 sec ond to reset Left Lateral Display DPS DPS 219002042 302 The left lateral display includes Fuel level indicator Tripmeter A B Odometer Vehicle Hour meter Right Lateral Display DPS DPS 219002042 303 The right lateral display includes Engine Temperature Clock Speed indicator The speed indicator in this display is ac tivated when t...

Page 83: ...n ditions The ECO OFF mode offers no engine torque reduction as well as a sportier driving experience The WORK mode is optimized to be able to work with high loads in a smooth way but still with the full en gine torque available This mode is also effective for getting over obsta cles and rough terrain To change between modes press DRIVE MODE button on keypad to cycle through available modes A mess...

Page 84: ...dal and the brake are activated simultaneously for a certain time Torque limitation is activated RED If illuminate while driving it indicates a malfunction Turn off all unnecessary electrical equipment and have the electrical and charging systems checked RED If illuminate while the engine running or while driving this indicates a malfunction Stop the vehicle as soon as it is safe to do so and turn...

Page 85: ...enance Fault Codes NOTE Only when fault codes are ac tives Using MENU button select CODES and hold to see active fault codes Fault codes will be scrolled on the Lower Display Reset Stats Using MENU button select RESET STAT and hold to reset Unit Selection This multifunction gauge is factory pre set in Imperial units but it is possible to change it to Metric units Using MENU button select UNITS and...

Page 86: ...htness The brightness of the LCD display can be adjusted Using MENU button select BRIGHT NESS and hold MENU button to select the brightness setting Using MENU button adjust brightness then push and hold MENU button to ac knowledge selection Setting Language The gauge display language can be changed Refer to an authorized Can Am dealer for language availability and to setup the gauge to your prefer...

Page 87: ...EQUIPMENT NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to IMPORTANT ON PRODUCT LABELS 219002066 101 TYPICAL _______________ 85 ...

Page 88: ...EQUIPMENT 219002066 100 TYPICAL 219002066 102 TYPICAL 86 ______________ ...

Page 89: ...eel height to face your chest not your head To adjust steering wheel height 1 Unlock steering by pulling the tilt lever toward you 2 Move steering wheel to the desired position 3 Release tilt lever to lock steering wheel in position 219002066 008 WARNING Never adjust the steering wheel height while riding You may lose control _______________ 87 ...

Page 90: ...ress the clip locking mechanism and pull seat backrest for ward tmo2016 010 015_a TYPICAL 1 Backrest clip locking mechanism tmo2016 010 058_a TYPICAL 1 Central passenger backrest cup holder NOTE Do not use cup holders while riding in rough conditions 3 Passengers Handhold The passengers have access to a front handhold located on the console below the removable tool box 219002059 304 Adjust the sea...

Page 91: ...cts Multifunction Gauge Storage Compartment If Equipped A storage compartment is available above the multifunction gauge 219002066 010 Driver Storage compartment If Equipped A small storage compartment is avail able on the driver side Pull on handle to rotate it open tmo2016 010 086_a TYPICAL 1 Driver storage compartment Removable Tool Box If Equipped A removable tool box is located on the upper c...

Page 92: ... 074_b TYPICAL 1 Under seat storage box To remove under seat storage box lift RH passenger seat and remove under seat storage box by pulling it upwards tmo2016 010 074_a TYPICAL NOTE When reinstalling under seat storage box make sure to align it prop erly with seat tubes and floor emboss so it fits properly under the seat Open Storage Compartments Multiple open storage compartments are available i...

Page 93: ...y planting feet on vehicle floor which helps to maintain proper body position while riding The footrests help minimize the risk of leg or foot injury Always wear appropriate footwear See RIDING GEAR 7 Side Nets A side net is provided on each side of the cockpit to help arms legs or shoul ders stay inside the vehicle thus re ducing the risk of injuries Side Nets may also keep bushes or debris out o...

Page 94: ...hift lever is moved out of PARK vehicle speed will be limited to a maximum of approximately 20 km h 12 MPH on flat ground WARNING The vehicle may reach higher or lower speed depending on in clines To remind you to fasten the seat belt the multifunction gauge will display the following message ENGINE LIMITA TION ENGAGED FASTEN SEAT BELT WARNING There is no indicator light or mes sage for the passen...

Page 95: ...ING Never adjust the seat position while driving 11 Passenger Seats The passenger seats are not ad justable The central passenger seat backrest can be tilted forward for access to cup holders by releasing the latch located on top of the backrest tmo2016 010 015_a TYPICAL 1 Backrest clip locking mechanism On applicable models the seats can be lifted to allow access to removable under seat storage c...

Page 96: ... before increasing engine RPM Refer to your winch GUIDE included with your vehicle for proper winch op eration Intensive use of the winch may cause the built in circuit breakers to momen tarily turn OFF In such a case wait a moment then continue winching the breakers automatically turn ON once they cooled down 14 Cargo Box The vehicle is equipped with a an inclin able cargo box The cargo box may b...

Page 97: ...duce the risk of loss of load Tailgate Removal Open tailgate and remove retaining ca bles Position tailgate so as to remove it from pivot points tmo2016 010 012_a 1 Tailgate pivot point 18 Trailer Hitch The vehicle comes equipped with a 50 8 mm 2 in x 50 8 mm 2 in box size standard receiver hitch For the proper usage of the hitch sup port refer to MOVING LOADS AND DOING WORK WARNING To reduce the ...

Page 98: ...f Equipped Steel bumper for additional front body protection 219002066 014 24 Brake Holding Mechanism If equipped The brake holding mechanism lever is located on the LH side of the steering wheel above the brake pedal 219001955 003_a 1 Brake pedal 2 Brake holding mechanism lever The brake holding mechanism func tion is to maintain brakes to all wheels while shift lever is set to Park To engage the...

Page 99: ... own WARNING Make sure brake holding mecha nism is released before operating the vehicle If the brake holding mechanism is left ON while riding it may cause damage to the brake system and lead to loss of braking capacity and or fire 25 Side Mirrors On applicable models This vehicle may be equipped with side mirrors The mirrors can be adjusted to suit driver preferences WARNING Do not adjust mirror...

Page 100: ...an autho rized Can Am dealer for information Windshield Position Windshield can be set to 3 different po sitions Closed Partially opened second position on the handle Fully opened handle is released NOTE When riding the vehicle with the windshield in one of the open po sition adjust your speed to the terrain The glass windshield is not as strong when not seated in its closed position To close wind...

Page 101: ...he top of the dash they al low distribute the air flow on the wind shield 219002059 064 The air flow may be adjusted using the central knob Push the knob toward the wind shield to close the vent Pull it to open the vent 1 219002059 065 CLOSED POSITION SHOWN 1 Central knob Console Air Vents Located on the center of the console they allow distribute the air flow inside the cockpit _______________ 99...

Page 102: ...This system is controlled by a multi function module This module gives access to the following functions Temperature Temperature mode Fan speed Settings 1 2 3 219002059 072 1 Power switch 2 Selector knob 3 Display For an optimal efficiency of the sys tem the supply control of the outside air is determine automatically by the climate control module No operator s action is required Temperature To ad...

Page 103: ...ings are available for fan speed LOW MED HIGH NOTE After 5 seconds the module saves your selection and returns auto matically to the temperature display Setting The following settings can be modified by the operator Contrast 0 to 100 Brightness 0 to 100 Unit C or F To modify a setting press the selector knob 2 time to reach the Fan Speed page NOTE Each next action must be per formed within 10 seco...

Page 104: ... Rear deflector Removing the Rear Defector To remove the rear deflector slide clamp toward the unlock icon 219002087 007 219002087 006 CLAMP 1 Unlock icon 2 Lock icon Tilt toward the rear and lift 219002087 008 102 ______________ ...

Page 105: ...dically until you are sat isfied Following are guidelines to fine tune suspension Use suspension adjust ment tool provided in the tool kit 529000035 SUSPENSION ADJUSTMENT TOOL Suspension Factory Settings FRONT SUSPENSION FACTORY SETTINGS ADJUSTMENT FACTORY SETTING Spring preload Cam position 1 soft REAR SUSPENSION FACTORY SETTINGS ADJUSTMENT FACTORY SETTING Spring preload Cam position 1 soft Suspe...

Page 106: ...ing cams 2 Soft adjustment 3 Hard adjustment DPS Function The Dynamic Power Steering DPS provides a computer controlled vari able power assist achieved by an elec tric motor to optimize the amount of steering input required by the rider 104 ______________ ...

Page 107: ...d to fuel phase separation and can result in engine performance problems or engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have the following minimum oc tane requirements MINIMUM OCTANE RATING AKI R M 2 octane rating of 87 or a RON octane rating of 92 NOTICE Never experiment with other fuels Engine or fuel system damages may occur with the use...

Page 108: ...6 Stop filling when the fuel reaches the bottom of filler neck Do not overfill WARNING Never top up the fuel tank before placing the vehicle in a warm area As temperature increases fuel ex pands and may overflow 7 Fully tighten fuel reservoir cap clock wise until ratchet noise is heard WARNING Always wipe off any fuel spillage from the vehicle Fueling a Gasoline Container WARNING Use only an appro...

Page 109: ...rations Avoid prolonged cruising speeds However brief accelerations and speed variations contribute to a good break in Brakes WARNING New brakes will not operate at their maximum efficiency until their break in is completed Brak ing performance may be reduced so use extra caution Belt A new belt requires a break in period of 50 km 30 mi During the break in period Avoid strong acceleration and dece...

Page 110: ... is in high range when it should be in low range Pay attention to the following Low range Low range should be used whenever Pulling Pushing Hauling a load 4x4 applications Mud holes Water holes Crossing obstacles Climbing onto trailer Hill climbing It is also recommended to use low range if driving for prolonged periods at speeds under 24 km h 15 MPH Please refer to BREAK IN PERIOD for drive belt ...

Page 111: ...hi cle Set shift lever in PARK position Turn key in ignition switch to OFF posi tion Remove key from ignition switch If you must park on a steep incline or if the vehicle is carrying cargo block the wheels using rocks or bricks Tips for Maximizing Drive Belt Durability Riding style and conditions have a di rect impact on drive belt durability Your vehicle features a CVT system de sign that is opti...

Page 112: ...cable to the vehicle chassis NOTICE Do not connect any elec trical source to the steering column or components which are in contact with DPS What to do if Vehicle Rolled Over Abrupt maneuvers sharp turns side hilling or accident may cause vehicle to rollover Should the vehicle be rolled over it will be necessary to have it transported to an authorized Can Am dealer for in spection as soon as possi...

Page 113: ...le Do not exceed vehicle hauling capacity and specifications Ensure the trailer or platform is properly secured to the hauling vehicle hitch SAFETY PRECAUTIONS Visibility Ensure you have a good visibility during the entire maneuver Terrain The hauling vehicle and trailer must be on a leveled surface Use wheel chocks on trailer and hauling vehicle to avoid any movement Ramps Use ramps with proper r...

Page 114: ...environ ment and safety of the maneuver WARNING Ensure the winch hook can be safely attached to a proper anchor ing point Use proper rigging NOTE If vehicle can be started safely let engine idle during winching to avoid draining the battery 1 Place shift lever to NEUTRAL N 2 If the vehicle is equipped with a winch use the winch to roll the ve hicle on the platform 3 If the vehicle is not equipped ...

Page 115: ...s to both sides of the rear of the trailer with ratchets 6 Ensure that both the front and rear wheels are firmly attached to the trailer Getting vehicle out of trailer WARNING Vehicle may have moved during transport Ensure vehicle is prop erly aligned with ramps before proceeding WARNING Visibility will be greatly reduced when backing off from the trailer Have the help of an assistant to ensure pr...

Page 116: ... lift and ensure vehi cle is supported safely onto both jack stands Rear of Vehicle Place vehicle on a flat non slippery ground Activate 4WD mode Ensure vehicle shift lever is set to PARK Install an hydraulic jack under the trailer hitch Lift rear of vehicle and install a jack stand on each side under frame sec tion in front of rear wheel tmo2016 010 095_a 1 Lifting location under trailer hitch 2 ...

Page 117: ...MAINTENANCE ______________ 115 ...

Page 118: ...establish ment with which BRP has a commercial relationship Proper maintenance is the owner s responsibility A warranty claim may be denied if among other things the owner or operator caused the problem through improper maintenance or use For emission related warranty claims BRP is limiting the diagnosis and repair of emission related parts to the authorized Can Am Off Road dealers For more inform...

Page 119: ...n the pre ride inspection Replace engine oil and filter Inspect gearbox oil level and look for contamination every 3000 km Replace gearbox oil Perform at the first 3000 km Inspect and clean engine air filter Replace if needed Inspect steering system for abnormal play and damages column rack and pinion bellows Inspect the tie rod ends and ball joints for play and inspect bellows condition Inspect w...

Page 120: ...ctors and buckles Verify coolant level and adjust if needed Lubricate door latches Limited models Tighten windshield hinge screws Limited models Inspect clean or replace air filters of the heating air conditioning system Limited models Inspect and clean the inside of the A C unit Limited models Inspect all refrigerant hose connections for signs of leaking oily residue Oily residue indicates a refr...

Page 121: ...ump pressure idle and WOT Replace spark plugs Clean vehicle speed sensor Replace canister vent pre filter evaporative emission system if equipped Visually inspect the compressor belt replace the belt if necessary Limited models Verify the compressor belt tension and replace the belt if necessary Limited models EVERY 5 YEARS OR EVERY 12 000 KM 8 000 MI whichever comes first EVERY 5 YEARS OR EVERY 6...

Page 122: ...ency must be increased for the following severe riding conditions Riding on dry sand Riding on dry dirt covered surfaces Riding on dry gravel trails or similar conditions Riding in areas with high concentra tion of seeds or crop husks Riding in severe snow conditions NOTICE When riding in dusty con ditions or sand the air box needs to be cleaned before every ride NOTE Riding in a group under these...

Page 123: ...le center Secure air filter cover with latches 219002066 017 RH SIDE OF VEHICLE UNDER CARGO BOX 1 Air filter cover 2 Latches CVT Air Filter CVT air filter inspection and cleaning frequency should be adjusted accord ing to riding conditions as it is critical to ensure proper engine performance and life span CVT Air filter inspection and cleaning frequency must be increased for the following severe ...

Page 124: ...219001807 003_a 1 Pre Filter 2 Retaining screw 3 Clamps 5 Install a new pre filter assembly TIGHTENING TORQUE Pre filter retaining screw 2 5 N m 0 5 N m 22 lbf in 4 lbf in 6 Secure hoses with clamps Engine Oil Engine Oil Level Verification NOTICE Operating the engine with an improper level may severely damage engine NOTE Check oil level when engine is cold 1 Place vehicle on a level surface 2 Open...

Page 125: ...0 SYNTHETIC BLEND OIL EUR P N 779290 Other Countries 4T 5W40 SYNTHETIC BLEND OIL P N 779133 Cold temperature Scandinavia 4T 0W40 SYNTHETIC OIL EUR P N 779286 Other Countries 4T 0W40 SYNTHETIC OIL P N 779139 Warm temperature Scandinavia 4T 10W50 SYNTHETIC OIL EUR P N 779240 Other Countries 4T 10W50 SYNTHETIC OIL P N 779234 IF THE RECOMMENDED XPS ENGINE OIL IS NOT AVAILABLE Use a 4 stroke SAE engine...

Page 126: ...nd tighten drain plug to the rec ommended specification TIGHTENING TORQUE Drain plug 30 N m 2 N m 22 lbf ft 1 lbf ft Replace oil filter Refer to OIL FILTER Refill engine with recommended en gine oil For engine oil capacity refer to SPECI FICATIONS Oil Filter Oil Filter Access Open cargo box Remove passenger seats and engine service cover if needed Oil Filter Removal Clean oil filter area Remove oi...

Page 127: ...check the radiator area for cleanliness To access radiator pull lower part of front grille and slide it down To install insert upper tabs first and push lower part 219002066 019 1 Insert upper tabs 2 Push lower part Inspect radiator and hoses for leaks or any damage Inspect radiating fins They must be clean free of mud dirt leaves and any other deposit that would prevent the radiator to cool prope...

Page 128: ...m that fre quently requires addition of coolant is an indication of leaks or engine prob lems Recommended Engine Coolant XPS RECOMMENDED COOLANT Scandinavia EXTENDED LIFE PRE MIXED COOLANT EUR P N 779223 Other Countries EXTENDED LIFE PRE MIXED COOLANT P N 779150 IF THE RECOMMENDED XPS COOLANT IS NOT AVAILABLE Distilled water and antifreeze solution 50 distilled water 50 antifreeze NOTICE Always us...

Page 129: ...mp on the lower radiator hose at the radiator tmo2016 010 090_a 1 Lower radiator hose to disconnect 5 Drain cooling system completely 6 Reinstall cooling system drain plug and tighten to specification TIGHTENING TORQUE Coolant drain plug 10 N m 1 N m 89 lbf in 9 lbf in 7 Reinstall radiator hose as noted prior to removal 8 Fill cooling system with coolant refer to COOLING SYSTEM BLEED ING procedure...

Page 130: ... Filter Open hood to access fresh air filter 219002086 010 Lift and slide filter to remove 219002086 011 Step 1 Lift Step 2 Slide Inspect the filter for any signs of leaks A streak of dust on the clean side of the filter is a telltale sign Replace filter if there is any damages Eliminate any source of air leaks before installing a new filter Clean air filter by tapping out heavy dust from paper el...

Page 131: ...er To remove this filter lift the grille tabs and pull up 219002086 013 219002086 014 Clean air filter by washing it in luke warm water with mild soap Remove excess water and air dry before instal lation Before installing the filter clean the in side of the heating air conditioning unit and the evaporator coil using vacuum and a soft brush NOTICE Be careful when brushing to avoid damaging the evap...

Page 132: ...9001920 001_a TAIL PIPE RETAINING BOLTS AND NUTS Remove exhaust tail pipe gasket dis card and spark arrester 219001920 002_a 1 Tailpipe 2 Gasket 3 Spark arrester Remove carbon deposits from the spark arrester using a brush NOTICE Use a metallic soft brush and be careful to avoid damaging spark arrester mesh tmo2011 001 043_a 1 Clean spark arrester Inspect mesh of spark arrester for any damage Repl...

Page 133: ...using a brush NOTICE Use a metallic soft brush and be careful to avoid damaging spark arrester mesh tmo2011 001 043_a 1 Clean spark arrester Inspect mesh of spark arrester for any damage Replace as required Inspect spark arrester chamber in muf fler Remove any debris as required Reinstall the muffler spark arrester in the reverse of the removal procedure However pay attention to the follow ing Ins...

Page 134: ...earbox BRP strongly recom mends the use of its XPS oil XPS RECOMMENDED GEARBOX OIL Scandinavia 75W140 SYNTHETIC GEAR OIL EUR P N 779215 Other Countries 75W140 SYNTHETIC GEAR OIL P N 779160 IF THE RECOMMENDED XPS GEARBOX OIL IS NOT AVAILABLE Use a gearbox oil meeting or exceeding the following lubricant industry specifications 75W 140 API GL 5 synthetic gear oil NOTICE Do not use another type of oi...

Page 135: ...UE Filler plug 16 5 N m 2 5 N m 146 lbf in 22 lbf in Recommended Differential Oil The XPS oil is specially formulated to meet the lubrication requirements of this gearbox BRP strongly recom mends the use of its XPS oil XPS RECOMMENDED GEARBOX OIL Scandinavia 75W90 SYNTHETIC GEAR OIL EUR P N 779212 Other Countries 75W90 SYNTHETIC GEAR OIL P N 779158 IF THE RECOMMENDED XPS GEARBOX OIL IS NOT AVAILAB...

Page 136: ...l Open the cargo box Unplug spark plug cable tmo2016 010 032_a REAR CYLINDER ON THE RH SIDE 1 Spark plug tmo2016 010 033_a FRONT CYLINDER ON THE LH SIDE 1 Spark plug Clean spark plug and cylinder head with pressurized air CAUTION Always wear safety goggles when using pressurized air Unscrew spark plug completely using a spark plug socket then remove it Spark Plug Installation Prior to installation...

Page 137: ... engine This CVT is lubrication free Never lu bricate any components except drive pulley bearing WARNING Never touch CVT while engine is running Never drive vehicle when CVT cover is removed WARNING Engine must be cool before cover is removed Always wear protec tive gloves when removing cover Place the vehicle on a level surface Select PARK position CVT Cover Access Tilt cargo box Remove LH rear d...

Page 138: ... fail ure the CVT cover and air outlet must be cleaned Please refer to TIPS FOR MAXIMIZ ING DRIVE BELT DURABILITY in BA SIC PROCEDURES section for some IMPORTANT information Remove CVT COVER Open driven pulley REQUIRED TOOLS PULLER LOCKING TOOL P N 529 000 088 DRIVEN PULLEY ADAPTER P N 708 200 720 Insert adaptor in threaded hole of driven pulley then screw tool in the threaded hole of adaptor and ...

Page 139: ... 003 060_a 1 Lowest portion of cogs even with external surface of drive belt Drive and Driven Pulleys Drive and Driven Pulleys Inspection This inspection must be performed by an authorized Can Am dealer repair shop or person of your own choosing for maintenance repair or replace ment Drive Pulley Inspect the bushings of the sliding sheave of the drive pulley replace worn parts Driven Pulley Inspec...

Page 140: ... brush and baking soda solution Battery Installation Battery installation is the reverse of the removal procedure NOTICE Improper orientation of the battery cables reverse polarity will result in damage to the voltage regulator CAUTION Always connect RED cable first then BLACK cable Fuses and Fusible Links Fuse Replacement If a fuse is burnt replace it by one of the same rating NOTICE Do not use a...

Page 141: ...ve the battery cover to access the rear fuse box tmo2016 010 016_a 1 Battery cover 219002062 016 1 Rear fuse box Fuse Box Description Fuses are identified inside each fuse box cover Inside the front storage center the fuse box number is molded in the sup port INSIDE FRONT SERVICE CENTER NO DESCRIPTION RATING PF1 Master fuse box PF3 DPS 40 A PF4 Accessories 40 A PF5 Air Conditioning if equipped ___...

Page 142: ...ssion control 10 A R1 Cooling fan R2 Main R10 Air conditioning SECONDARY FUSE BOX UNDER PASSENGER SEAT NO DESCRIPTION RATING Spare 1 Spare 10 A Spare 2 Spare 10 A Spare 3 Spare 10 A FUSE BOX 5 INSIDE FRONT STORAGE CENTER NO DESCRIPTION RATING F1 Fan speed relays 20 A F3 Air conditioning relay 5 A RLS Fan speed relay low RMS Fan speed relay medium RHS Fan speed relay high FUSE LINKS FUSE LINK DESCR...

Page 143: ...ement The taillights are built with LEDs light emitting diode and this technology proved to be reliable In the unlikely event they do not work have them checked by an authorized Can Am dealer a repair shop or person of your choosing Drive Shaft Bellows and Protector Drive Shaft Bellows and Protector Inspection Visually inspect drive shaft protectors and bellows condition Check protectors for damag...

Page 144: ... authorized Can Am dealer a re pair shop or person of your choosing if there is an excessive play tmo2016 010 047_a TYPICAL Wheels and Tires Wheel Removal Loosen nuts then lift and support vehi cle Refer to LIFTING AND SUPPORT ING VEHICLE Remove nuts then remove wheel Wheel Installation Inspect studs and nuts Replace if needed The tires are unidirectional and their ro tation must be kept in a spec...

Page 145: ...ry a tire gauge tire pump and a repair kit Tire Inspection Check tire for damage and wear Re place if necessary WARNING Do not rotate tires The front and rear tires have a different size The left and right tires have different unidirectional tread patterns Tire Replacement Tires replacement should be per formed by an authorized Can Am dealer a repair shop or person of your choosing WARNING Replace...

Page 146: ...r bushing 219001801 057_a TYPICAL 1 Rear suspension arm grease fittings tmo2016 010 157_a TYPICAL 1 Rear knuckle grease fittings tmo2016 010 156_a TYPICAL 1 Rear stabilizer bar bushing grease fitting Suspension Inspection See an authorized Can Am dealer a re pair shop or person of your choosing if any problem is detected Shock Absorbers Inspect shock absorber for leaks bump stop wear out or other ...

Page 147: ...r mix different fluids for topping up Brake Inspection The brake inspection maintenance and repair should be performed by an authorized Can Am dealer a repair shop or person of your choosing However verify the following between visits to your dealer Brake fluid level Brake system for fluid leaks Brake pad wear Brake cleanliness WARNING The brake fluid replacement or brake system maintenance and re...

Page 148: ...17 TYPICAL 1 Front fender 2 Middle cage trim 3 Side cage cover 219001953 004_a 219001953 007_a 219001953 005_a 1 Lower cage fasteners 219002066 028 TIGHTENING TORQUE Cage fasteners 67 5 N m 2 5 N m 50 lbf ft 2 lbf ft 146 ______________ ...

Page 149: ... and Protection Never use a high pressure washer to clean the vehicle USE LOW PRES SURE ONLY like a garden hose High pressure can cause damage to electrical or mechanical components Pay attention to certain areas where mud or debris can accumulate and po tentially cause wear interferences or promote corrosion The list includes but is not limited to Around exhaust system and be tween muffler and mu...

Page 150: ...al accessories increases the risk of discharging the battery Us ing a low amperage trickle charger is advised when low engine speeds and or high electrical demand acces sories are installed on a vehicle When using your vehicle after storage a preparation is required See an authorized Can Am dealer re pair shop or person of your own choos ing to have your vehicle prepared for either storage or the ...

Page 151: ...TECHNICAL INFORMATION ______________ 149 ...

Page 152: ...ete warranty claims properly We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insur ance company Vehicle Identification Number Made in Mexico Fabriqué au Mexique 8165 TYPE ATV VTT Bombardier Recreational Products Inc 565 de la Montagne Valcourt QC CAN ICES 2 NMB 2 Canada J0E 2L0 EN 704908165 DEC TYPICAL VIN LABEL 219002067 013 TYPICAL VIN L...

Page 153: ...ine valve cover as well as on the vehicle near the VIN label NRMM_800_MY20 219002067 013 TYPICAL NRMM LABEL NEAR VIN Rotax 8639 MXXXXXXX XXXX MM YYYY XXXXXX AT1 P V NRSC G1 CO2 g kWh Production date Family type e13 EN 704908639 DEC TYPICAL NRMM IDENTIFICATION LABEL NOTE Tampering with the engine or its components voids the EU type approval of that particular engine ______________ 151 ...

Page 154: ...equipped with an evaporative emission control system consisting of a low permeation fuel tank LPFT low permeation fuel lines LPFL and an actively purged carbon canister The following statement is required by the CCR California Code of Regulation An add on or modified part must be compliant with applicable ARB evaporative emis sion control standards A violation of this requirement is punishable by ...

Page 155: ...de livery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been re moved or rendered inoperative by any person Among those Acts Presumed to Constitute Tampering Are the Acts Listed Be low 1 Removal or alteration or the puncturing of the muffler or any engine component which conducts removal of engine exhaust gases 2 Removal or a...

Page 156: ...EC DECLARATION OF CONFORMITY DOC_SSV_MY21 EN 16990 154 ______________ ...

Page 157: ...EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable ______________ 155 ...

Page 158: ... in to 0055 in Valve clearance Exhaust 0 11 mm to 0 19 mm 0043 in to 0075 in Bore 91 mm 3 58 in HD8 61 5 mm 2 42 in Stroke HD10 75 mm 2 95 in HD8 800 cm 48 82 in Displacement HD10 976 cm 59 56 in Exhaust system Spark arrester approved by USDA Forest Service Catalyst on HD10 and NRMM models Engine air filter Synthetic paper filter LUBRICATION SYSTEM Type Wet sump Replaceable oil filter Oil filter B...

Page 159: ...ife pre mixed coolant Alternate coolant if XPS products are not available Coolant specifically designed for aluminum engines or Ethyl glycol water mix 50 coolant 50 water Limited 6 9 L 1 82 U S gal Coolant Capacity All other models 6 L 1 59 U S gal TRANSMISSION Type CVT Continuously Variable Transmission Engagement 2000 RPM GEARBOX Type Dual range HI LO with PARK neutral and reverse Capacity 1 5 L...

Page 160: ... 035 in Spark plug Gap HD10 0 8 mm to 0 9 mm 031 in to 035 in Type SLA Sealed Lead Acid Voltage 12 volts Base DPS 18 A h Nominal rating All other models 30 A h Battery Power starter output 0 7 KW Headlights 4 x 35 H 8 Taillight 2 3 3 5 W Fuses Refer to FUSES AND FUSIBLE LINKS in MAINTENANCE FUEL SYSTEM Fuel delivery Type Electronic fuel injection EFI with iTC Throttle body 54 mm with ETA Fuel pump...

Page 161: ...ducts are not available 75W90 Synthetic gear oil API GL 5 Base Spiral bevel gear Visco lok auto locking front differential Front drive All other models Spiral bevel gear Visco lok QE auto locking front differential Front drive ratio 3 6 1 Base DPS Angle drive spool gear Rear drive All other models Lockable differential Rear drive ratio 3 43 1 CV joint grease CV JOINT GREASE P N 293 550 062 or equi...

Page 162: ... spring preload settings REAR SUSPENSION HD8 Torsional Trailing Arms TTA with stabilizer bar Suspension type HD10 Arched Torsional Trailing Arms TTA with stabilizer bar Preload adjustment type 5 positions cam DPS HD10 XT HD10 279 mm 11 in Suspension travel All other models 254 mm 10 in Qty 2 Shock absorber Type Gas charged 5 spring preload settings BRAKES Front brake Type Dual 220 mm ventilated di...

Page 163: ...imum brake disc warpage 0 2 mm 01 in TIRES Machinery Directive 2006 42 EC compliant models unloaded 165 kPa 24 PSI CAB models 179 kPa 26 PSI Front All other models 152 kPa 22 PSI Machinery Directive 2006 42 EC compliant models unloaded 165 kPa 24 PSI Machinery Directive 2006 42 EC compliant models loaded 234 kPa 34 PSI CAB models 193 kPa 28 PSI Pressure Rear All other models 165 kPa 24 PSI Minimum...

Page 164: ...n Front HD10 41 2 mm 1 6 in HD8 22 6 mm 9 in Wheel offset Rear HD10 51 mm 2 in Wheel lug nuts torque 100 N m 10 N m 74 lbf ft 7 lbf ft CHASSIS Cage type Profiled tube section high strength steel ROPS approved cage DIMENSIONS Base DPS 389 6 cm 153 in Limited XT 402 cm 158 in Overall length Lone star 403 6 cm 159 in All HD8 161 2 cm 63 5 in DPS HD10 XT HD10 162 5 cm 64 in Overall width Limited Lone ...

Page 165: ...r 147 3 cm 58 in HD8 133 3 cm 52 5 in HD10 except Lone star 131 5 cm 52 in Wheel track Rear Limited Lone star 142 3 cm 56 in All HD8 28 cm 11 in Lone Star 33 cm 13 in XT HD10 DPS HD10 31 8 cm 12 5 in Ground clearance Limited 30 5 cm 12 in WEIGHT Base 778 kg 1 715 2 lb DPS HD8 794 kg 1 750 5 lb DPS HD10 803 4 kg 1 771 2 lb Limited 1 060 kg 2 337 lb Lone star 875 kg 1 929 lb XT HD8 854 kg 1 882 7 lb...

Page 166: ...1 684 kg 3 713 lb LOADING CAPACITY California models 272 kg 600 lb Cargo box capacity All other models 454 kg 1 000 lb Limited 590 kg 1 301 lb Machinery Directive 2006 42 EC compliant models 680 4 kg 1 500 lb Lone star 785 kg 1 731 lb Total vehicle load allowed including driver passengers all other loads and added accessories All other models 794 kg 1 750 lb Towing capacity 1 134 kg 2 500 lb Tongu...

Page 167: ...nty Kpa 3 dB Noise Sound power level LWA 97 dB A Uncertainty Kwa 3 dB 96 dB A Uncertainty Kwa 3 dB Hand arm system Less than 2 5 m s2 Less than 2 5 m s2 Vibration Whole body at seat Less than 0 5 m s2 Less than 0 5 m s2 1 Noise emission and Vibration values are measured in accordance with Machinery Directive 2006 42 EC on a paved surface at neutral or without belt ______________ 165 ...

Page 168: ...SPECIFICATIONS This page is intentionally blank 166 ______________ ...

Page 169: ...TROUBLESHOOTING ______________ 167 ...

Page 170: ...tion error Contact an authorized Can Am dealer ENGINE DOES NOT TURN 1 Ignition switch is in the OFF position Place switch to ON position 2 Shift lever is not set on PARK or NEUTRAL Set shift lever to either in PARK or in NEUTRAL or press the brake pedal 3 Burnt fuse Check fuses 4 Weak battery or loose connections Check charging system fuse Check fault message in cluster Check battery connections a...

Page 171: ...about warranty claims 2 No fuel to the engine spark plug dry when removed Check fuel tank level Check fuel pump fuse Obstructed fuel pump pre filter or fuel pump failure Seek service from an authorized Can Am dealer repair shop or person of your own choos ing for maintenance repair or replacement Please refer to the US EPA EMISSION RELATED WARRANTY contained herein for information about warranty c...

Page 172: ...ION RELATED WARRANTY contained herein for information about warranty claims ENGINE OVERHEATS 1 Low coolant level in cooling system Check coolant level and refill See MAINTENANCE PROCEDURES Seek service from an authorized Can Am dealer repair shop or person of your own choosing for maintenance repair or replacement Please refer to the US EPA EMISSION RELATED WARRANTY contained herein for informatio...

Page 173: ...TOR PEDAL INPUTS CHECK ENGINE IS ON AND PPS FAULT MESSAGE IS DISPLAYED 1 Partial failure of the accelerator pedal sensors PPS Contact an authorized Can Am dealer 2 Total failure of the accelerator pedal sensors PPS Contact an authorized Can Am dealer ______________ 171 ...

Page 174: ...RC ERROR Error message from ECM TPS FAULT Throttle body fault generally followed by a Limp Home message BRAKE SWITCH FAULT Brake signal fault ECM NOT RECOGNIZED Message displayed when the gauge is unable to identify the ECM CHECK DPS models with DPS Check engine pilot light on Indicates that the DPS Dynamic Power Steering does not work properly See an authorized Can Am dealer PPS FAULT Faulty Peda...

Page 175: ...WARRANTY ______________ 173 ...

Page 176: ...E EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other person has been authoriz...

Page 177: ...also refer to the CAL IFORNIA EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT contained herein The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration date 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled The 2...

Page 178: ...onal charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies BRP reserves the right to improve or modify products from time to time without as suming any obligation to modify products previously manufactur...

Page 179: ...or contact BRP by mail at one of the addresses listed under the CONTACT US in CUSTOMER INFORMATION In the USA products are distributed and serviced by BRP US Inc 2020 Bombardier Recreational Products Inc All rights reserved Trademark of Bombardier Recreational Products Inc or its affiliates ______________ 177 ...

Page 180: ...lated warranty claims based on any of the following 1 Maintenance or other service BRP or BRP s authorized facilities performed 2 Engine equipment repair work that an operator performed to correct an unsafe emergency condition attributable to BRP as long as the operator tries to restore the engine equipment to its proper configuration as soon as possible 3 Any action or inaction by the operator un...

Page 181: ...se is to reduce emissions or whose failure will increase emissions without signifi cantly degrading engine equipment performance Limited Applicability As a certifying manufacturer BRP may deny emission related warranty claims for failures that have been caused by the owner s or operator s improper main tenance or use by accidents for which the manufacturer has no responsibility or by acts of God F...

Page 182: ...nister and engine computer Also included may be hoses belts connectors and other evaporative emissions related assemblies Where a warrantable condition exists Bombardier Recreational Products Inc will repair your Off Road Sport Vehicle at no cost to you including diagnosis parts and labor OHRV MANUFACTURER S WARRANTY COVERAGE The warranty period for this OHRV is 60 months or 5000 miles or 500 hour...

Page 183: ... Vehicle to a Bombardier Recreational Products Inc dealer as soon as a problem exists The warranty repairs should be completed in a reasonable time not to exceed 30 days As an Off Road Sport Vehicle owner you should also be aware that Bombardier Recreational Products Inc may deny you warranty coverage if your Off Road Sport Vehicle or a part has failed due to abuse neglect improper maintenance or ...

Page 184: ...ED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDICTIONS DO NOT ...

Page 185: ...ut limitation towing transportation expenses storage telephone rental taxi in convenience insurance coverage loan payments loss of time loss of income or time missed for downtime experience due to service work The following list includes without limitation items that are considered wear items and that are not covered under BRP s limited warranty unless failure is a direct result of a defect in mat...

Page 186: ...nd the failure does not amount to a major failure 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled The 2021 Can Am SSV must be purchased as new and unused by its first owner from a Can Am SSV Distributor Dealer authorized to distribute Can Am SSVs in the country in which the sale occurred The BRP specified pre de...

Page 187: ...r financial charges including those levied by governments states territories and their respective agencies BRP reserves the right to improve or modify products from time to time without as suming any obligation to modify products previously manufactured 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this limited warranty subject to its terms and conditi...

Page 188: ...ed use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY IN...

Page 189: ... any kind including without limitation towing transportation expenses storage telephone rental taxi in convenience insurance coverage loan payments loss of time loss of income or time missed for downtime experience due to service work The following list includes without limitation items that are considered wear items and that are not covered under BRP s limited warranty unless failure is a direct ...

Page 190: ...tingent upon proof of proper maintenance BRP will not honor this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met Such limitations are necessary in order to allow BRP to preserve both the safety of its products and also that of its consumers and the general public 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must cease u...

Page 191: ...ransferred and be valid for the remaining coverage period provided BRP or an authorized Can Am SSV Distributor Dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the co ordinates of the new owner 9 CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at th...

Page 192: ...mple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon as between the parties or be fit for the specific use intended by the buyer and brought to the attention of the seller and which accepted The action for ...

Page 193: ...ry Bulletin for detailed installation procedures FIRST INSPECTION Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide ______________ 191 ...

Page 194: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide 192 ______________ ...

Page 195: ...erator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide ______________ 193 ...

Page 196: ...This page is intentionally blank 194 ______________ ...

Page 197: ...CUSTOMER INFORMATION ______________ 195 ...

Page 198: ...omer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direct marketing please contact BRP BY E MAIL privacyofficer brp com BY MAIL BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt Quebec Canada J0E 2L0 196 ______________ ...

Page 199: ...im Norway Isoaavantie 7 PL 8040 96101 Rovaniemi Spinnvägen 15 903 61 Umeå Sweden Avenue d Ouchy 4 6 1006 Lausanne Switzerland North America 565 de la Montagne Street Valcourt Québec J0E 2L0 Canada Sa De Cv Av Ferrocarril 202 Parque Ind Querétaro Lote2 B 76220 Santa Rosa Jáuregui Qro Mexico 10101 Science Drive Sturtevant Wisconsin 53177 U S A Oceania 6 Lord Street Lakes Business Park Botany NSW 201...

Page 200: ...In case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the vehicle owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal vehicle is stolen you should notify BRP or an au...

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Page 211: ...t foot flat on the floor or on footrest and hands on steering wheel or handholds Stay completely inside the vehicle DRIVE RESPONSIBLY t Avoid loss of control and rollovers t Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts t Avoid hard acceleration when turning even from a stop t Slow down before entering a turn t Plan for hills rough terrain ruts and other changes ...

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