TESVOLT TS HV70 Outdoor Installation And Operating Manual Download Page 35 | Manualshive

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ConneCtIon to the battery InVerter

35

© TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021

Connecting the battery inverter SMA STPS 60

1

Unlock the lock on the cover

I

with the key

T

and remove

the cover.

2

Fasten the battery inverter to the base plate

J

. To do this, the brackets on the battery inverter must be

inserted and hung in the relevant recesses on the side of the base
plate.

3

Open the cover of the battery inverter. Feed the DC cables
through the openings provided and connect these in accordance
with the labelling on the unit or the installation manual for the
battery inverter.
Use a torque wrench with a tightening torque of 20 Nm.

4

Tighten the pre-installed earth cable to the relevant terminal on
the battery inverter.

5

Connect the ethernet cable to the relevant jack on the battery
inverter.

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Summary of Contents for TS HV70 Outdoor

Page 1: ...LITHIUM STORAGE SYSTEM TS HV70OUTDOOR Installation and Operating Manual ...

Page 2: ...nstallation site 11 4 Technical data 12 4 1 Battery cabinet SMA Sunny Tripower Storage 60 SMA STPS 60 12 4 2 TESVOLT TSHV70 Outdoor 12 5 Battery storage system TS HV70 Outdoor 13 5 1 Variants and equipment of TS HV70 Outdoor 13 5 2 Battery cabinet and accessories 14 5 3 Cabinet scope of delivery 15 5 4 Setting up the components 16 5 5 TS HV70 Outdoor scope of delivery 17 5 6 Connections and struct...

Page 3: ... Expanding capacity using the TS HV expansion set 44 10 2 Expanding capacity using additional TS HV 70 Outdoor units 46 10 3 Expanding the power using SMA STPS 60 49 11 TESVOLT battery monitoring software BatMon 50 11 1 Views and functions 50 11 2 Menu structure 52 11 3 The most important cell parameters 52 12 Firmware update 53 13 Fault and warning messages on the TESVOLT TS HV 70 Outdoor 55 14 M...

Page 4: ...rds The standards and legal regulations in other countries may contradict the specifications in this manual In this case please contact service tesvolt com or the TESVOLT Service Line 49 0 3491 8797 200 1 2 EXPLANATION OF SYMBOLS Symbols in this manual This manual contains the following types of warnings and information DANGER This symbol indicates that electric shock may result if you fail to fol...

Page 5: ... naked flames and sources of ignition in the immediate vicinity of the storage system is pro hibited DO NOT INSERT OBJECTS INTO OPENINGS ON THE STORAGE SYSTEM S CASING No objects such as screwdrivers may be inserted through openings in the casing of the storage sys tem WEAR SAFETY GOGGLES Wear safety goggles when working on the unit FOLLOW THE MANUAL It is imperative that you follow the Installati...

Page 6: ...ive environments When installing the battery storage system ensure that it is standing on a sufficiently dry horizontal and flat surface with sufficient load bearing capacity The inclination of the installation area may not exceed 0 5 Irregularities must be 0 25 in accordance with DIN 18202 The system is to be installed in the agreed location and may not be subsequently moved The altitude of the i...

Page 7: ...r short circuits Bridging the battery poles causes a short circuit that results in a flow of electrical current A short cir cuit of this type should be avoided under all circumstances For this reason follow these instructions Use insulated tools and insulated gloves Do not place any tools or metal components on the battery modules or the APU HV1000 S Always remove watches rings and other metal obj...

Page 8: ...y In case of fire in the vicinity of the battery use an ABC fire extinguisher Do not use defective or damaged battery modules DANGER Danger of death due to misuse Any use that extends beyond or deviates from appropriate use of the battery storage system can lead to significant hazards DANGER Danger of death due to unqualified operators Incorrect handling of the battery storage system can result in...

Page 9: ...l equipment and BatBreaker for master slave system 3 3 TRANSPORT TO THE END CUSTOMER Transport regulations and safety information All the requirements set down in the German Ordinance on the Transport of Dangerous Goods by Road Rail and Inland Waterways GGVSEB and the European Agreement Concerning the International Carriage of Dangerous Goods by Road ADR must be adhered to The battery modules may ...

Page 10: ...that only suitable means of transport are used CAUTION Risk of injury due to the battery cabinet toppling over during transport Do not tilt the cabinet The cabinet weighs approx 400 kg and may topple over if tilted causing injuries or material damage CAUTION Risk of injury due to crushing when the cabinet is being transported Safety shoes with protective toe caps must be worn when the battery cabi...

Page 11: ...at the installation loca tion has sufficient load bearing capacity If in doubt consult a structural engineer Dimensions and distances Both diagrams view from above Foundation Space requirements All measurements in cm 10 10 173 5 21 5 11 5 31 93 5 73 5 170 20 270 60 Assembly allowance Required space incl installation Fastening points base 4 x M12 threaded inserts or M12 threaded rods protruding len...

Page 12: ... years Figure 4 1 SMA STPS 60 with SMA Inverter Manager 4 2 TESVOLT TSHV70 Outdoor TESVOLT TS HV 70 OUTDOOR TECHNICAL DATA Energy 14 16 battery modules 67kWh 76kWh C rate 1C Cell Lithium NMC prismatic Samsung SDI Max charging discharging current 94 A Cell balancing Active Battery Optimizer Cycles expected at 100 DoD 70 EoL 23 C 5 C 6 000 1C 1C or 8 000 0 5C 0 5C Efficiency battery Up to 98 Self co...

Page 13: ...mber of air conditioners 1 2 Ambient temperature 1x heating unit 28 C to 40 C 33 C to 55 C 2x heating units 33 C to 40 C 33 C to 55 C Noise level max 65 dB A max 68 dB A Master slave designs The various master slave variants differ in terms of their equipment in the battery inverter the com munication and the measuring and control technology Please note that the master slave systems always require...

Page 14: ...ctory configuration without battery modules Cover of the battery inverter Fastening plate for the battery inverter A I J Special key for safety screw Safety screw with accessories and tool Cage nut with installation aid Pan head screw with plastic washer Installed concrete base delivered un installed Safety key to battery cabinet top key for cover bottom R S T Switches SMA Inverter Manager SMA Dat...

Page 15: ...cabinet I 1 1 Cover for battery inverter pre installed master designs only J 1 1 Fastening plate for battery inverter pre installed master designs only K 100 100 100 M6 cage nut pre installed K 1 1 1 1 L auxiliary tool for cage nut L 100 100 100 M6 x 16 flat head screw cross head L 1 100 100 100 M6 plastic washer M 4 4 4 M12 x 20 safety screw with rubber washer and seal replacement for ring screws...

Page 16: ... 1 7 2 7 1 4 3 4 3 4 2 2 1 2 2 3 3 3 1 3 3 3 2 3 1 9 2 10 11 12 14 15 3 1 3 2 3 1 Battery cabinet fitted Battery module incl Active Battery Optimizer ABO Fuse 35 125 A APU connector kit HV1000 Module connector kit HV1000 TS HV 70 Outdoor Installa tion and Operating Manual TESVOLT USB Stick Type plate BatBreaker Battery inverter SMA Tripower Storage 60 2 1 2 2 2 3 9 9 1 13 Power measurement Janitza...

Page 17: ...stalled with red wire end ferrule and red plug 6 1 1 0 DC connector kit HV1000 Outdoor BatBreaker STPS SMA STPS 60 terminal X4 only for master slave systems only for master admin master designs 6 1 1 1 0 L DC connecting cable 35 mm2 pre installed with two red wire end ferrules 6 2 1 1 0 L DC connecting cable 35 mm2 pre installed with two red wire end ferrules 7 1 1 0 DC connector kit HV1000 Outdoo...

Page 18: ...rmation can be found in the section Overview of all addressing options on page 49 11 BAT COM Communication connection to the first battery module 12 CHARGER DC connection for the SMA STPS 60 or BatBreaker for the positive pole red 13 CHARGER DC connection for the SMA STPS 60 or BatBreaker for the negative pole black 14 GROUND Grounding connection M6 thread bolt on the rear of the unit 15 DISPLAY D...

Page 19: ...o BatBreaker blue Circuit breakers F3 F8 1 F3 circuit breaker for heating unit L 2 F3 circuit breaker for heating unit N 3 F4 circuit breaker for air conditioner 1 L 4 F4 circuit breaker for air conditioner 1 N 5 F5 circuit breaker for air conditioner 2 L 6 F5 circuit breaker for air conditioner 2 N 7 F6 RCB CB service plugs L 8 F6 RCB CB service plugs N 9 F7 circuit breaker for 24 V voltage suppl...

Page 20: ... F3 circuit breaker for heating unit L 2 F3 circuit breaker for heating unit N 3 F4 circuit breaker for air conditioner 1 L 4 F4 circuit breaker for air conditioner 1 N 5 F5 circuit breaker for air conditioner 2 L 6 F5 circuit breaker for air conditioner 2 N 7 F6 RCB CB service plugs L 8 F6 RCB CB service plugs N 9 F7 circuit breaker for 24 V voltage supply IVM 10 F7 spare circuit breaker for rout...

Page 21: ...to BatBreaker white 2 X4 APU output terminal to BatBreaker blue Circuit breakers F3 F6 1 F3 circuit breaker for heating unit L 2 F3 circuit breaker for heating unit N 3 F4 circuit breaker for air conditioner 1 L 4 F4 circuit breaker for air conditioner 1 N 5 F5 circuit breaker for air conditioner 2 L 6 F5 circuit breaker for air conditioner 2 N 7 F6 RCB CB service plugs L 8 F6 RCB CB service plugs...

Page 22: ...right to make technical changes RD TI 026 E ENG_Installation_Manual_TSHV70OD_v B 01 Last revised 01 2021 5 9 WIRING THE BATTERY MODULES Wiring 14 battery modules 1 1 2 3 4 5 6 7 14 13 12 10 10 9 8 DC module connector Rack balancing BAT COM Order in the battery string ...

Page 23: ...reserve the right to make technical changes RD TI 026 E ENG_Installation_Manual_TSHV70OD_v B 01 Last revised 01 2021 Wiring 16 battery modules 1 1 2 3 4 5 6 7 16 15 14 13 12 11 10 8 9 DC module connector Rack balancing BAT COM Order in the battery string ...

Page 24: ... using an optional concrete base R this must first be installed in a suitable foundation pit in accordance with the instal lation instructions supplied Before installing the battery cabinet on the base the perpendicularity of the base must be thoroughly checked and corrected if necessary Deviations can cause prob lems with the subsequent installation Finally refill the foundation pit WARNING Risk ...

Page 25: ...en tighten these handtight into the mounting thread with just a few rotations Then lower the battery cabinet completely onto the concrete base and tighten all the screws tightly 7 The ring screws must now be replaced with the M12 x 20 safety screws M including the washer and seal First remove the four ring screws from the top of the cabinet 8 Prepare the washers for installation by inserting the r...

Page 26: ... screws using a TX30 Torx screwdriver 2 Feed all the cables for connecting the TS HV70 Outdoor through the floor outlet The cables must extend beyond the floor outlet by the following lengths Network cable Janitza power measurement internet 1 40 m Grounding rods foundation grounding connection 1 x 50 mm2 1 10 m AC supply line 5 x 50 mm 0 75 m 3 Feed all the cables through the seal on the cable out...

Page 27: ...ack 8 Connect the PE cable extending from the foundation grounding or grounding rod using the busbar clamp on the potential equalisa tion rail H 9 Fasten the cover for the cable outlet on the base with the 5 5 x12 screws that were previously removed Take care to ensure the correct seating of the rubber seal between the base outlet and the floor of the battery cabinet to ensure that the seal is com...

Page 28: ... and operating manual 2 All battery modules 1 of the battery storage system must have exactly the same state of charge So be sure to check the voltage of the battery modules before installation The battery module s voltage must be 50 0 1 VDC at the point of installation If you notice any deviations please email service tesvolt com or contact the TESVOLT Service Line on 49 0 3491 8797 200 3 Insert ...

Page 29: ...13 must only be plugged in once the battery inverter has been connected Otherwise battery cabinet components can carry the battery voltage as the DC supply lines have already been connected under the hood and this can lead to con tact between the uninsulated supply lines and other components WARNING Possible damage to the battery storage system due to an incorrect DC connection If the DC wiring is...

Page 30: ...ossible damage to the battery storage system due to incorrect rack balancing wiring Incorrectly connecting the rack balancing cables will damage the Active Battery Optimizer which must then be replaced Ensure correct wiring in accordance with section 5 9 Wiring the battery modules on page 22 et seq 10 Now connect the pre installed rack balancing cable 4 3 from the cabinet connector kit to the rack...

Page 31: ...ring the battery modules on page 22 et seq 14 Connect the BAT COM communication cable using the patch cables 2 3 3 2 and 4 2 supplied Using the patch cable 2 3 connect the BAT COM connection 11 of the APU HV1000 S to BAT COM IN of the battery module positioned under the APU HV1000 S Using a patch cable 3 2 connect the BAT COM OUT connection of the same battery module with the BAT COM IN connection...

Page 32: ...oltage is created from the battery voltage by the power supply unit in the APU HV1000 S Connecting a wet switching device can result in damage to the APU HV1000 S and or external components E stop states 1 Contacts 1 and 2 of the Wago plug are connected e g by an external relay The e stop is inactive and the APU HV1000 S is therefore switched on 2 Contacts 1 and 2 on the Wago plug are open e g aft...

Page 33: ...ager 7 1 SYSTEM STRUCTURE Standard system structure THE ENERGY STORAGE EXPER THE ENERGY STORAGE EXPERTS Switch Switch LAN 2 LAN 1 ennexOS Portal LCS Tool BatBreaker SMA STPS 60 SMA STPS 60 Grid Consumer Power Measurement Janitza UMG 604 605 Diesel PV Wind Inverter Inverter max 20 x SMA STPS 60 per SMA Inverter Manager Energy transfer Communication Router Data Manager M www SCADA Remote monitoring ...

Page 34: ... this reason the information provided in this manual is entirely non binding BATTERY CHARGER E F D C B A LAN 2 Switch LAN 1 Switch Power Measurement Janitza UMG 604 605 LCS Tool SMA Data Manager M SMA Inverter Manager Master slave systems In master slave systems the TS HV 70 Outdoor s DC connection on the SMA STPS 60 is established using a BatBreaker TS HV 70 OUTDOOR SMA STPS 60 BatBreaker ITEM DE...

Page 35: ... the brackets on the battery inverter must be inserted and hung in the relevant recesses on the side of the base plate 3 Open the cover of the battery inverter Feed the DC cables through the openings provided and connect these in accordance with the labelling on the unit or the installation manual for the battery inverter Use a torque wrench with a tightening torque of 20 Nm 4 Tighten the pre inst...

Page 36: ... 1 Connect the DC connecting cables 5 1 5 2 or 7 1 7 2 to the CHARGER connections 12 13 on the APU HV1000 S The colours of the plugs must match the colours of the sockets on the APU HV1000 S i e red plug to red socket and black plug to black socket The plugs must audibly snap into place 2 Check the wiring of the battery inverter and battery storage system see also the installation manual for the b...

Page 37: ...he 24 V power supply 31 and the switches O the SMA Inverter Manager P and the SMA Data Manager M Q 8 Now commission the SMA Inverter Manager P 9 Check and if necessary correct the settings for terminating and addressing the TS HV70 Outdoor TERM 5 and ADDRESS 10 on the APU HV1000 S TERM is to be set to ON when operating a single TS HV70 Outdoor and ADDRESS to 0 and 0 10 Press the ON OFF switch SWIT...

Page 38: ...11 Once the commissioning process has been successfully completed the battery storage system switches to precharge mode PRECH 17 After pre charge mode the switch lights up permanently OK appears as the status on the display of the APU HV1000 S Now the battery storage system is ready for operation NOTE The display remains active for approximately two minutes and is then deactivated It can be reacti...

Page 39: ...f master slave systems TERM 5 on the APUs of the master and the last stor age system is to be set to ON TERM 5 is to be set to OFF for all other slave APUs in the arrangement ATTENTION Possible damage to the APU HV1000 S due to incorrect operation If you tap on the APU HV1000 S to activate it or confirm an action note the following instructions to avoid damaging the APU HV1000 S 1 Do not use objec...

Page 40: ...tatus changes to CAN FLT 10 Switch on the next slave storage system and proceed as in steps 4 and 5 i e as for commissioning the first slave 11 Once all the slave storage systems have been commissioned the master cabinet can be started To do this press the ON OFF switch SWITCH 17 on the APU HV1000 S 12 Unlike the slave APUs the master initially requests the number of strings The number of strings ...

Page 41: ...itch starts to flash 18 Start the commissioning process of the SMA STPS 60 with the SMA LCS Tool The software and a manual can both be found on the TESVOLT USB Stick 11 Once the commissioning process has been successfully completed all the TS HV70 Outdoor units switch to precharge mode PRECH 19 Once the precharging has completed successfully the switches in all the APU HV1000 Ss in the master slav...

Page 42: ... switch on the underside of the SMA STPS 60 must remain in the ON posi tion and under no circumstances must it be set to OFF 1 Reduce the output of the SMA STPS 60 to 0 kW Please refer to SMA s product documentation or the website www sma de for further information 2 Press the Plant Stop button at the top right in the LCS tool The Inverter Manager lowers the output of the SMA STPS 60 to 0 kW opens...

Page 43: ...tem is largely voltage free as the capacitors in the battery inverter take several minutes to discharge Switch off the following circuit breakers 33 in the connector panel D in sequence 1 F7 2 F5 3 F4 4 F3 Information on assigning the circuit breakers can be found in section 5 8 Connector panel on page 19 et seq 7 In the connector panel remove the 35 A NH00 fuses 9 or 37 see 5 8 Connector panel on...

Page 44: ...h section 9 Decommissioning on page 42 4 Prepare the battery cabinet for installation of the battery modules Remove the cables in the cabinet connector kit 4 from the bottom two battery modules Start with the DC cables 4 1 Continue with the patch cable 4 2 and then the rack balancing cable 4 3 5 Now remove the two cable retention rails C and reattach them below the bottom support bracket Leave two...

Page 45: ...e 2 Access the active power specification in the Inverter Parameter Support Settings Immediate Controls Active Power P_Ref tab and set the active power to 0 Put the STPS on standby and save the setting Save 3 Make the following settings under the Power Management tab Limited Export enabled Off Peak Load Shaving Off Time of Use Off 4 Determine the ACTUAL DC voltage using the APU or STPS display or ...

Page 46: ... Up to four TS HV70 Outdoor can be connected in parallel per SMA STPS 60 using the master slave principle NOTE When expanding by one more slave system a BatBreaker must be ordered and installed System with one master and one slave Master BatBreaker TERM ON ADDRESS 0 0 CAN OUT CAN IN Slave 1 LAN SWITCH LAN 2 TERM ON OFF CAN IN CAN OUT CAN SMA LAN ADDRESS APU configuration master BATTERY CHARGER Sla...

Page 47: ... TSHV70 Outdoor THE ENERGY STORAGE EXPERTS TSHV70 Outdoor THE ENERGY STORAGE EXPERTS System with one master and three slaves Master TERM ON ADDRESS 0 0 CAN OUT CAN IN Slave 1 LAN SWITCH LAN 2 TERM ON OFF CAN IN CAN OUT CAN SMA LAN ADDRESS APU configuration master BATTERY CHARGER Slave 2 TERM OFF ADDRESS 2 1 CAN IN CAN OUT Slave 1 CAN OUT CAN IN Slave 3 ADDRESS APU configuration slave 2 BATTERY CHA...

Page 48: ...BATTERY CHARGER LAN 2 Inverter Manager BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER STPS STPS BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER STPS APU APU APU APU APU APU APU APU APU APU APU APU APU APU APU APU LAN 2 Switch Port assignment of Admin Master switches LAN 1 switch 5 port PORT DESCRIPTION 1 SMA Inverter Manager IVM LAN ...

Page 49: ...2 0 Slave 1 of master 2 2 1 Slave 2 of master 2 2 2 Slave 3 of master 2 0 0 Master 3 2 0 Slave 1 of master 3 2 1 Slave 2 of master 3 2 2 Slave 3 of master 3 0 0 Master 4 2 0 Slave 1 of master 4 2 1 Slave 2 of master 4 2 2 Slave 3 of master 4 10 3 EXPANDING THE POWER USING SMA STPS 60 Energy transfer Communication SMA STPS 60 LAN 2 LAN 1 Switches Switch SMA Inverter Manager THE ENERGY STORAGE EXPER...

Page 50: ...attery with the BatMon software the service laptop s LAN connection must be connected to the LAN 2 switch also see 7 1 System structure on page 33 After installation launch the file BatMon exe Tick all the boxes in the firewall query about full access to the network The System menu item at the bottom of the BatMon BatMon interface includes a Communication Port button The serial number and the IP a...

Page 51: ...ery monitoring software BatMon 51 TESVOLT We reserve the right to make technical changes RD TI 026 E ENG_Installation_Manual_TSHV70OD_v B 01 Last revised 01 2021 Figure 11 2 Battery screen Figure 11 3 Cells screen ...

Page 52: ...ging discharging power Communication port Discharging cycle kWh ABO temperature SoC state of charge SoH state of health Warning time Displayed Expert settings Functions APU temperature data Only with password 11 3 THE MOST IMPORTANT CELL PARAMETERS SoC state of charge This value indicates the percentage to which the battery has been charged 100 indicates a fully charged battery The APU HV1000 S ca...

Page 53: ...installed via BatMon in coordination with TESVOLT Service To do this you have to enter the password in the Expert Level on the System page in BatMon This can only be done in coordination with TESVOLT Service The latest firmware can then be downloaded with the Firmware download button on the System tab In the window that opens select the firmware file bin and confirm the selection by clicking on Op...

Page 54: ...e batmon TESVOLT We reserve the right to make technical changes RD TI 026 E ENG_Installation_Manual_TSHV70OD_v B 01 Last revised 01 2021 Next the update window opens The update may take up to one minute Afterwards BatMon must be restarted ...

Page 55: ... increase the ambient temperature to at least 5 C F927 W943 Battery high current Excessive current Switch off the battery and check the battery parameters and the SMA STPS 60 parameters Restart the battery F928 W944 Battery high current charge Excessive charging current when charging the battery Switch off the battery and check the battery parameters and the SMA STPS 60 parameters Restart the batt...

Page 56: ...ue with the values specified in the following table Loose connections must be retightened to the specified torque CONNECTION TIGHTENING TORQUE APU HV1000 S grounding 6 Nm Central grounding point 10 Nm Check the SoC SoH cell voltages and temperatures of the battery modules for irregularities using the BatMon software Switch the TS HV70 Outdoor off and on again once a year NOTE Take a screenshot of ...

Page 57: ... damaged batteries and please contact your installer or sales partner first before disposal Ensure that the battery is not subjected to moisture or direct sunlight Ensure quick removal by your installer or TESVOLT 1 Do not dispose of batteries and rechargeable batteries in household waste Please note that you are legally obliged to return used batteries and rechargeable batteries 2 Used batteries ...

Page 58: ...X2 2 X2 3 Slave 2 1 Slave 2 2 Slave 2 3 BB1 BB2 BB3 BB4 DC sub distribution unit X4 PA X4 PA X4 PA STPS X3 X4 PA Master 3 X1 3 X2 1 X2 2 X2 3 Slave 3 1 Slave 3 2 Slave 3 3 X4 PA X4 PA X4 PA STPS X3 X4 PA Master 4 X1 4 X2 1 X2 2 X2 3 Slave 4 1 Slave 4 2 Slave 4 3 Key Abbreviations Connections AC multicore DC double core Public network CAT6 Dedicated network CAT6 CAN Bus network CAT6 GCP grid connec...

Page 59: ...anual Issue date 01 2021 Technical changes reserved TESVOLT GmbH Am Heideberg 31 06886 Lutherstadt Wittenberg Germany TESVOLT Service Line 49 0 3491 8797 200 service tesvolt com www tesvolt com Legal notice on the use of the contents The information contained in this document is the property of TESVOLT GmbH It may not be published in whole or in part without written permission from TESVOLT GmbH ww...

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