TESTO Saveris 2 H2 Commissioning Instructions Download | Manualshive

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Pharma Solutions

Measurement data monitoring system:

testo Saveris

Software:

testo Saveris CFR 4.6 SP1

testo Saveris CFR transport add-on

Commissioning instructions

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Summary of Contents for Saveris 2 H2

Page 1: ...Pharma Solutions Measurement data monitoring system testo Saveris Software testo Saveris CFR 4 6 SP1 testo Saveris CFR transport add on Commissioning instructions...

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Page 3: ...Flowchart Mobile monitoring Configuration for transport monitoring with Saveris radio data loggers 15 6 3 Commissioning the Saveris base 17 6 3 1 Inserting SIM card optional 17 6 3 2 Connecting netwo...

Page 4: ...Ethernet data loggers into testo Saveris optional 45 6 9 2 1 Connecting network cable 45 6 9 2 2 Connecting testo Saveris Ethernet data logger to power supply mains unit 46 6 9 2 3 Connecting USB cab...

Page 5: ...veris data 75 7 1 1 2 Manual backup of the Saveris data 75 7 1 2 testo Saveris base backup 76 7 1 3 Checking the database capacity 77 7 2 System settings 77 7 3 Replacing components 80 7 3 1 Deleting...

Page 6: ...2 testo Saveris PtE 105 8 3 3 testo Saveris T1E 105 8 3 4 testo Saveris H4E 106 8 3 5 External probes 106 8 3 6 testo Saveris T4E 107 8 3 7 testo Saveris H2E 107 8 3 8 testo Saveris H1E 108 8 4 Analog...

Page 7: ...advice in order to prevent injury and damage to the product Please read this instruction manual through carefully and familiarize yourself with the product before putting it to use 1 1 Symbols and wr...

Page 8: ...urement data monitoring system that are described in the documentation Follow the prescribed steps exactly when doing the work Use only original spare parts from Testo The use of the wireless module i...

Page 9: ...full operability of the GSM module In the event of a power failure data loss cannot be ruled out for all components When a component s batteries are no longer fully functional it triggers a Defective...

Page 10: ...inimum X64 processor 1 4 GHz Recommended 2 0 GHz or faster Processor type X64 processor AMD Opteron AMD Athlon 64 Intel Xeon with Intel EM64T support Intel Pentium IV with EM64T support 5 1 2 Operatin...

Page 11: ...ient Saveris Viewer Saveris startup wizard and Saveris Ethernet configuration wizard are compatible with Windows 7 SP1 64 bit 32 bit or higher The computer s processor hard disk and interfaces must be...

Page 12: ...Saveris software is installed as a client server installation In the process the database and Saveris Client are installed on a server computer and the Client and Viewer program components can also b...

Page 13: ...o Ye s Integrate router Register probe on Saveris base Insert batteries into probe Register probe on Saveris base Connect GSM antenna Insert batteries into probe Connect USB cable and power supply to...

Page 14: ...ount hardware Perform test run Launch software Create zones Configure alarms Start up hardware using the startup wizard Integrate converter Use converter Use Ethernet probe Integrate Ethernet probe Ye...

Page 15: ...and power supply to base Register radio data logger on Saveris base Use cockpit unit Integrate cockpit unit Base with GSM module Insert batteries into probe Yes No Insert SIM card Connect USB cable an...

Page 16: ...6 Commissioning 16 End Install software Connect Saveris base to PC and start up hardware Integrate extender Launch software Perform test run Mount hardware Create zones Configure alarms...

Page 17: ...t card instead of a so called prepaid card as no alarm messages can be sent if you use up your credit 1 Switch off the Saveris base with the Info Base view selected press ESC briefly twice 2 Undo the...

Page 18: ...ng 18 6 3 2 Connecting network cable to the Saveris base 1 Undo screw connection and remove 2 Take cover off Saveris base 3 Plug the network cable into the Saveris base 4 Connect the network cable to...

Page 19: ...coaxial connector and screw in 6 4 Connecting Saveris base to power supply You can connect the Saveris base to the power supply via the mains unit which is included or via the 24 V AC DC plug in screw...

Page 20: ...elected on the base 6 4 2 Power supply via plug in screw connection optional 1 Loosen clamping screws no 1 and no 2 2 Put cable into the terminals as shown in the illustration Observe permissible oper...

Page 21: ...USB cable to the Saveris base During continuous operation operate the Saveris base via the network cable not via the USB cable The USB connection works unreliably in combination with virtual systems w...

Page 22: ...installed and the programming adapter 0440 6723 must be present 1 Undo screw connections 1 and remove base plate 2 from the Saveris base 2 Plug the USB cable into the testo programming adapter 0440 6...

Page 23: ...rt the batteries correctly The correct polarity is illustrated in the respective battery compartment 4 Place housing cover on the housing of the Saveris radio data logger 5 Screw cover tightly onto th...

Page 24: ...Saveris base directly via radio In addition you can operate 15 more radio data loggers per Saveris converter and 5 more radio data loggers per Saveris router or router cascade on the Saveris base Not...

Page 25: ...io data loggers or Saveris routers appears in the display of the base It is not possible to register multiple Saveris radio data loggers on the Saveris base at the same time Multiple Saveris radio dat...

Page 26: ...er optional In order to complete the commissioning of the Saveris radio data logger the latter still has to be configured using the startup wizard 6 6 BT Gateway for testo 182 6 6 1 Equipment required...

Page 27: ...uring the BT Gateway for testo 182 1 Open the configuration interface for the gateway via the browser 2 Enter the default configuration IP address of the gateway 172 31 250 1 in the address line The f...

Page 28: ...following data for a static IP configuration the required IP address the subnet mask the default gateway DNS server optional 2 Enter the network name 3 Select the security 4 Fill in the remaining fie...

Page 29: ...sted Make a note of the gateway s newly assigned IP address 3 Confirm changes to the NTP configuration by clicking on Save 6 6 3 3 Configuring the AWS Bucket 1 Click on the AWS Bucket tab at the top t...

Page 30: ...ed 5 times Error with update repeat steps 1 to 4 Make sure that the firmware update package was correctly saved on the USB flash drive 5 Remove USB flash drive with the firmware update package from th...

Page 31: ...Saveris Professional Viewer has only limited functionality This means you can for example analyze and process data sequences but cannot configure alarms or carry out report settings During installatio...

Page 32: ...generally achieved by running MS Outlook once on this computer Lotus Notes can be used with an adapter that is available for purchase Setup and configuration should be carried out by the respective IT...

Page 33: ...rver must be known An email account with an Internet provider must be available or has to be set up The provider data email address and mailbox must be known 1 Insert CD with Saveris software into the...

Page 34: ...th the testo Saveris transport add on into the CD ROM drive 2 Install it in the transport add on of the SQL database by executing the Setup exe file in the TestoSaverisTransportPrerequisites folder 3...

Page 35: ...o be able to connect an AWS bucket the required permissions first have to be granted via 21 CFR 11 Access Control Admins 2 Select System Information AWS Settings 3 Enter the AWS bucket information int...

Page 36: ...fo Base window 4 Click on Continue The Settings for base instrument of the Saveris base are displayed Date and time settings will be automatically adopted from the PC The administrator must make sure...

Page 37: ...sending and receiving ports need to be entered 1 Auf SMS Gateway klicken 2 Option Use an external SMS Gateway aktivieren IP Adresse und die Sende und Empf nger Ports eingetragen 3 Auswahl mit OK best...

Page 38: ...eld and enter the thermocouple element type K J T or S if this information is necessary for the instrument 12 If required change the default values in the Probe name and Channel name fields Assign cha...

Page 39: ...ert the card into a mobile phone and unblock it by entering the PUK code 16 Click on Next The settings for the measuring cycle are displayed 17 Enter Measuring cycle and define the unit for it The mea...

Page 40: ...17 for all other data loggers with measurement data that need to be transmitted to the Saveris base via a router 22 Click on Next The information about the start of measurement and the project name ar...

Page 41: ...ing of the system The following requirements must be fulfilled for the rest of the hardware commissioning process The Saveris base is ready for operation All data loggers are registered on the Saveris...

Page 42: ...temperature unit for the system 6 Click on MKT Mean Kinetic Temperature to simulate the effect of temperature fluctuations over a specific period of time 1 Mark the channel 2 Click Add to start the M...

Page 43: ...ing 43 6 9 1 Integrating testo Saveris 2 H2 WLAN data logger This section only describes the integration of the H2 WLAN data logger into a measurement system not the integration of other WLAN data log...

Page 44: ...6 Commissioning 44 5 6 5 7 8...

Page 45: ...tically retrieve the IP address Because the DHCP address changes as standard following a certain period of time the Saveris base should be assigned a fixed IP address The IP address of the Saveris bas...

Page 46: ...procedure for connecting the power supply via the plug in screw terminal is the same as for the Saveris router see section 6 9 5 1 Connecting testo Saveris router to power supply mains unit 4 Place th...

Page 47: ...f the service interface on the Saveris Ethernet data logger 2 Connect the USB cable to the testo programming adapter 0440 6723 and plug into the service interface With the H4E Saveris Ethernet data lo...

Page 48: ...coupler You can supply the transmitter with power via the Saveris analog coupler or select a separate power supply The circuit diagrams can be found in the Saveris analog coupler commissioning instru...

Page 49: ...dialogue is displayed The fields of the Scale Display from to Unit and Decimal places columns are initialized These fields can be amended individually 4 Select Scale see type plate transmitter operat...

Page 50: ...hermocouple element type K J T or S if this information is necessary for the instrument 14 If required change the preset values in the Data logger name and Channel name fields Assign channel names tha...

Page 51: ...election list 19 Use the button to open the selection list and select the Saveris router which the data logger needs to be assigned to Data loggers which are in a mobile zone cannot be assigned to a S...

Page 52: ...ptimize radio communication under poor structural conditions or to extend the radio path The Saveris router receives the signals from the data loggers and forwards them to the Saveris base Maximum ext...

Page 53: ...ta loggers so that a visual contact exists for as many radio links as possible 6 9 5 1 Connecting testo Saveris router to power supply mains unit 1 Open cover 2 Insert mains cable 3 Insert mains plug...

Page 54: ...of cable opening 5 Loosen clamping screws 6 Feed cabling through the cable opening and insert into the clamps It is not necessary to note the polarity 7 Tighten clamping screws Leaktightness and strai...

Page 55: ...T1 T1D T2 T2D Pt PtD H4D WiFi data loggers 6 9 5 3 Registering testo Saveris router You can register a maximum of 30 Saveris routers to the Saveris base The Saveris base can communicate directly with...

Page 56: ...same time Multiple Saveris routers can only be registered one after the other 4 Press the Esc key on the Saveris base if there are no other components to be registered Information about the necessary...

Page 57: ...ter 4 Click in the Connection type cell of the data logger which needs to be assigned to a Saveris router The cell is shown as a selection list 5 Use the button to open the selection list and select t...

Page 58: ...is converter see section 6 9 6 Integrating Saveris converter optional If you want to use data loggers within a router cascade see section 6 9 5 5 Connecting Saveris routers in series 6 9 5 5 Connectin...

Page 59: ...lcome dialogue for the startup wizard is displayed 2 Click on Next The System status dialogue is displayed with the General tab 3 Switch to the Integrate router tab 4 Click on Chain routers The Chain...

Page 60: ...s the Connect key on the rear of the Saveris router that is downstream from the first router in the series router 2 in the image If the LED on the front of the Saveris router flashes green there is a...

Page 61: ...ure for preparing the commissioning of a converter is the same as with a Saveris Ethernet data logger see section 6 9 2 Integrating testo Saveris Ethernet data logger optional Registering radio data l...

Page 62: ...urement data of up to 100 radio probes can be transmitted to the Saveris base using a Saveris extender At least two cycles 30 min are recommended for reliable data transfer as a minimum retention time...

Page 63: ...efore important to ensure that the mobile radio data loggers come into radio contact with a Saveris extender or the Saveris base on a regular basis depending on the measuring cycle in order to enable...

Page 64: ...the Saveris cockpit unit displays a warning about use in traffic 5 Press any key to confirm the information Saveris cockpit unit menu is opened The Saveris base transfers the tour descriptions and mo...

Page 65: ...supplied socket 1 Push the mini USB cable into the connection port At below 15 C warm the windscreen and sucker If the windscreen is dirty clean the windscreen with a suitable cleaning agent 2 Secure...

Page 66: ...ime After installation perform another test run of the system see section 6 11 Performing test run 6 10 1 Mounting the Saveris base on the wall When selecting the location for the Saveris base please...

Page 67: ...ocation for the Saveris base take into account the following points The Saveris base must be on a level non slip surface The Saveris base must be positioned close enough to the computer used and a pos...

Page 68: ...ified e g by exposure to direct solar radiation The mounting materials screws dowels etc are not included in the scope of delivery 1 Position wall bracket at the required location 2 Using a pen mark t...

Page 69: ...sing order no 0572 0200 The two halves of the protective housing are force fitted together even if the screw connection has already been loosened To loosen them carefully use a screwdriver on the exte...

Page 70: ...rage compartment for probe socket sealing plug left right 6 USB cable holder folding push down on the spot marked with a circle using a screwdriver and slide cable holder downwards 6 10 3 3 BT Gateway...

Page 71: ...that the USB wireless stick is inserted into USB port 2 2 Mount BT Gateway for testo 182 Option 1 Hang on the wall via the hook eyelet on the bottom of the gateway housing Option 2 Mount the top hat r...

Page 72: ...king the measurement system again 1 Perform another test run on the measurement system see section 6 11 Performing test run After mounting the hardware check the system again to test the measurement s...

Page 73: ...ed to a mobile zone Ethernet data logger Router Cockpit unit Extender Converter An asterisk after a component indicates that the synchronization of this component with the system is not yet complete e...

Page 74: ...r create it for test purposes under Options System test No open alarms in the overview window Where there is regulated user access authorized employees have access to the system in accordance with the...

Page 75: ...tab in the System main menu click the Backup settings button The Backup settings window opens 2 Activate Create a daily backup checkbox 3 Select destination directory via Determine folder 4 Click on O...

Page 76: ...he Info Base menu briefly press Esc twice 5 Start up the Saveris base press and hold down Esc Select language menu appears Do not press any other keys on the Saveris base 6 Confirm For backup the base...

Page 77: ...atabase is full the capacity of the database should be checked at regular intervals in the Saveris startup wizard under the Projects tab in order to enable the introduction of follow up measures in go...

Page 78: ...he database 1 Open Saveris Client 2 Select Project in the dialogue and click on Cancel 3 Click on Options Management Restore database 4 Select the bak file containing the database backup 5 In the Find...

Page 79: ...f the Saveris base and of the SMS module if present along with the operating data of the radio data loggers Radio data loggers with the settings for the radio data loggers or wireless analog couplers...

Page 80: ...eplace it with a new component in the event of a defect If the Saveris base is replaced a new project must be created If necessary contact our support team 7 3 1 Deleting components 1 Under Start All...

Page 81: ...guration is displayed 7 Confirm the prompt with Yes The component is deleted from the configuration 8 After deleting a probe briefly press the Connect key on the rear of the Saveris radio data logger...

Page 82: ...is base 2 Launch testo Saveris startup wizard The startup wizard launches 3 Click on Next The Commission new probedialogue is displayed 4 Leave default setting and click on Next The list of the Saveri...

Page 83: ...Next 8 Click in the TC type field and enter the thermocouple element type K J T or S if this information is necessary for the instrument 9 If required change the default values in the Logger name and...

Page 84: ...the selection list and select the Saveris router which the Saveris radio data logger needs to be assigned to 15 Perform steps 13 and 14 for all other Saveris radio data loggers with measurement data...

Page 85: ...ects whether the data logger was already registered and opens the Commission New Probe dialogue 4 Select Include this additionally when the data logger s readings need to be displayed in a separate da...

Page 86: ...ibration and adjustment The Saveris adjustment software order no 0572 0183 is required for this Advantages calibration while the system is running and easy documentation by adding a note along with im...

Page 87: ...r 5 The Saveris data logger automatically acquires its former configuration data and continues measuring 7 5 Changing batteries 7 5 1 Changing the Saveris base batteries The battery in the Saveris bas...

Page 88: ...suring cycle of 15 minutes is 3 years with standard AlMn batteries at 25 C and 3 years with Energizer batteries L91 photo lithium for freezer applications for operation below 10 C You can check the st...

Page 89: ...the housing which is actuated through the cover To this end the cover must be screwed to the housing of the Saveris data logger without any gap If the control switch is not actuated through the cover...

Page 90: ...The batteries order no 0515 5021 should then be replaced immediately to ensure full functionality and data security While the batteries are being replaced no readings can be recorded 1 Remove componen...

Page 91: ...3 and above 7 6 1 Carrying out software update The Saveris measurement and configuration data are retained during this process as they are stored on the SQL Server If MAPI or SMTP Mail is installed t...

Page 92: ...es directory on the Saveris CD 2 Run the setup exe file 3 Restart the PC Software has been updated If you are not carrying out the update from a CD but rather from a downloaded directory copy the Test...

Page 93: ...s components in the system Automatic distribution of the firmware to o Saveris converters and Saveris extenders require at least 3 minutes for the standard communication cycle 2 minutes per component...

Page 94: ...be has been updated the reboot phase takes approx 1 2 minutes During this brief time no readings can be recorded Please note that the entire update process may take several hours During this time no c...

Page 95: ...view is only updated when the software is restarted 7 6 3 Carrying out a testo Saveris cockpit unit firmware update Before a firmware update all outstanding alarms must be acknowledged on the Saveris...

Page 96: ...move the file included under FWUPDATE 7 Switch to the destination directory where you saved the new firmware file you downloaded 8 Copy the new firmware file of the Saveris cockpit unit into the FWUPD...

Page 97: ...y The battery is used only for backing up data and for an emergency SMS in the event of a failure of the power supply not for power supply during operation Operating temperature 5 to 45 C Storage temp...

Page 98: ...minute measuring cycle 3 years at 25 C 3 years with Energizer L91 photo lithium batteries for freezer applications Housing material Plastic Radio frequency 868 MHz 2 4 GHz Measuring cycle Standard 15...

Page 99: ...50 C 0 8 C remaining measuring range Resolution internal 0 1 C Probe type external NTC Measuring range external 50 to 150 C Accuracy external 0 2 C 25 to 70 C 0 4 C remaining measuring range Resolutio...

Page 100: ...sured value 25 C Resolution 0 1 C TC type S 1 C Connection 2 TCs via TC socket max difference in potential 2 V Protection class IP 54 with probe inserted or connection socket sealed with rubber plug O...

Page 101: ...to 50 C 8 2 6 testo Saveris H3 H3D Humidity radio data logger Feature Value Probe type NTC Humidity sensor Measuring range 20 to 50 C 0 to 100 RH5 Accuracy 0 5 C 3 RH at 25 C 0 03 RH K 1 digit Resolut...

Page 102: ...s IP 54 Weight Approx 256 g 8 2 8 testo Saveris H4D Humidity radio data logger Feature Value Probe type Humidity sensor NTC Measuring range 0 to 100 RH 20 to 70 C Accuracy See external probes 0 2 C Re...

Page 103: ...Energizer batteries 0515 0572 Dimensions 95 x 75 x 30 5 mm Weight including batteries Approx 240 g EN 12830 compliant No Door contact No Wall bracket Included in the scope of delivery External probes...

Page 104: ...a specified in the following table are valid for all Saveris Ethernet data loggers Special data for the individual data logger types can be found in the following sections Feature Value Housing dimens...

Page 105: ...olution 0 01 C Connection Mini DIN service interface is accessible externally 1 x Pt100 via mini DIN socket Weight Approx 220 g 8 3 3 testo Saveris T1E Ethernet data logger with external NTC probe con...

Page 106: ...idity temperature probe 12 mm or 4 mm via mini DIN socket 8 3 5 External probes Feature Value Probe type Humidity temperature probe 12 mm Humidity temperature probe 4 mm Measuring range 20 to 70 C 0 t...

Page 107: ...rox 220 g The technical data refer to the data logger in a stable stationary operating mode To obtain a stable measurement the data logger must have been in operation for one to two hours The use of i...

Page 108: ...obe type Humidity sensor NTC Measuring range 0 to 100 RH11 20 to 70 C Accuracy 90 RH 1 RH 0 7 of measured value at 25 C 90 RH 1 4 RH 0 7 of measured value at 25 C 0 03 RH K 1 digit 0 2 C 0 to 30 C 0 5...

Page 109: ...17 mV typ 1 25 mV Voltage 0 to 10 V 15 mV min 0 34 mV typ 2 50 mV 0 02 of m v K deviation from nominal temperature 22 C Input 2 or 4 conductor current voltage input Channels 1 channel Max load 24 V D...

Page 110: ...V typ 1 25 mV Voltage 0 to 10 V 15 mV min 0 34 mV typ 2 50 mV 0 02 of m v K deviation from nominal temperature 22 C Input 2 or 4 conductor current voltage input Channels 1 channel Max load 24 V DC 160...

Page 111: ...fore activation see activation note on the instrument Battery type cannot be replaced CR2032 Battery life CR 2032 24 days with 15 minute measuring cycle over the full measuring range Protection class...

Page 112: ...to 70 C Storage temperature T1 T2 T3 35 to 70 C T4 80 to 70 C Battery type T1 internal non replaceable T2 internal non replaceable T3 CR2450 replaceable T4 TLH 2450 replaceable Battery life reusable d...

Page 113: ...ture sensor T4 internal PT1000 temperature sensor 8 6 testo Saveris router Feature Value Housing dimensions W x H x D 80 x 100 x 38 mm Antenna length 81 mm Weight Approx 180 g Power supply 6 3 V DC ma...

Page 114: ...wer consumption 2 W Housing material Plastic Protection class IP54 Operating temperature 20 to 50 C Storage temperature 40 to 60 C Interfaces Radio Ethernet Number of radio probes Max 15 Wall bracket...

Page 115: ...radio probes Max 100 Radio frequency 868 MHz Wall bracket Included 8 9 BT Gateway for testo 182 Feature Value Housing material PC ABS Dimensions W x H x D Approx 95 x 68 x 48 mm Weight 90 g Protection...

Page 116: ...battery The rechargeable battery is only intended to be used for backing up data in the event of a power failure not as a power supply during operation Operating temperature 30 to 65 C Storage temper...

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Page 120: ...Testo SE Co KGaA Testo Strasse 1 D 79853 Lenzkirch Germany Phone 49 7653 681 0 Fax 49 7653 681 7699 Email info testo de www testo de 0971 2503 en 02 V04 6 SP1...

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