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MAN.275E.REVC.03112015

Instruction Manual

Model 275E

Extractive Gas Sample Probe

5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com

Summary of Contents for Universal Analyzers 275E

Page 1: ...MAN 275E REVC 03112015 Instruction Manual Model 275E Extractive Gas Sample Probe 5200 Convair Drive Carson City NV 89706 Phone 775 883 2500 Fax 775 883 6388 www universalanalyzers com ...

Page 2: ...Definition of Symbols 4 Specifications 5 Description and Principle of Operation 6 Installation 7 Electrical Connections 8 Process and Piping Connections 10 Start Up 13 Shutdown 13 Maintenance 14 Troubleshooting 15 Spare Parts 16 Drawings Model 275E 18 Limited Warranty 32 ...

Page 3: ...d with it immediately on arrival by removing them from the packing and checking for missing articles against the packing list Check the items for any damage in transit and if required inform the shipping insurance company immediately of any damage found Storage Location should be protected from the elements Although all components provided are designed to resist corrosion additional protection fro...

Page 4: ...ON PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5 4 4 i IN STANDARD EN 61010 1 CAUTION RISK OF DANGER SYMBOL INDICATES INJURY MAY OCCUR IF MANUFACTURER S INSTRUCTIONS ARE NOT ADHERED TO PLEASE READ MANUAL CAREFULLY WHEN SYMBOL IS DISPLAYED CAUTION HOT SURFACE SYMBOL INDICATES EXPOSED SURFACE TEMPERATURE CAN CAUSE BURNS OR PERSONAL INJURY CARE SHOULD BE TAKEN WHEN CONTACT IS REQUIRED CAUTIO...

Page 5: ...Heater 5 Amp 115VAC 3 Amp 230VAC With Enclosure Heater 7 Amp 115VAC 4 Amp 230VAC Operating Connections Provided Sample outlet 3 8 t Blowback air inlet 1 4 t Isolation valve air 1 4 t Calib gas inlet 1 4 t Blowback Tank Volume 0 7 scf 100 psig Blowback Duration Suggested 2 seconds Blowback Timer Period Without Timer Card Ext control With Timer Card 15 min to 24 hr Blowback Solenoid Valve Voltage Vo...

Page 6: ...to flush the particulate matter out of the filter and through the probe tube into the stack Compressed air is used to clean the filter element This air supplied to the Blowback assembly needs to be clean and dry Instrument quality air is preferred The pressure should be as high as possible up to 125 psig High pressure air fills the accumulator and provides a substantial blast when the solenoid val...

Page 7: ...l block within the Model 275 enclosure Insure the power supplied to the heater matches the heater voltage requirement shown on the serial number tag An independent ground wire should be run to the grounding terminal on the terminal strip Connect solenoid controls for the blowback solenoid to the appropriate terminals blocks If monitoring of low filter temperature conditions is desired connect to t...

Page 8: ...15VAC 5A INPUT POWER TB1 1 TB1 4 SOLID STATE RELAY SSR1 P N 3152 0003 CHAMBER HEATER CONTROL 120 240VAC CONTROL 25AMP TB1 2 TS1 C 115VAC TEMPERATURE SWITCH CONTROLLED HEATED STACK FILTER SSR1 3 1 2 3 4 240V 25A 120 240 VAC 240A25 OVEN CHMBR C NC NO TS1 C NC TS2 OR 225ºF NC YEL G 1 3 4 6 L1 L2 GND TB1 USER CONNECTIONS 2 5 G HEATED STACK FILTER LOW TEMPERATURE ALARM DRY CONTACTS C NO TS2 225ºF NO BL...

Page 9: ...LTAGE CHANGE REQUIREMENTS 2 AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TIN 300V TYPE TFE INSULATION MINIMUM WIRE SIZE SHALL BE 18AWG OTHERWISE SPECIFIED COLOR CODE SHALL BE AS FOLLOWS 115V HOT BLACK L1 NEUTRAL WHITE L2 GROUND GREEN GROU 3 FILTER HEATER ROD SPECIFICATIONS HTR1 2 3 8 Ø x 4 25 LG 120VAC 125W P N 3014 0058 HTR3 3 8 Ø x 4 25 LG 120VAC 250W P N 3014 0054 4 CHAMBER HEATER CONTR...

Page 10: ...14 Revise Enclosure Heater MW EG 3 WAY VALVE TYPICAL NC C NO LEGEND TUBING BY OTHERS 2 WAY NORMALLY CLOSED BULKHEAD FITTING HS 04 05 2004 INSTRUMENT REV REVISIONS FOR PART NO E Musselman APVD BY DRAWN BY DATE DATE DESCRIPTION DWN APVD SCALE SIZE SHEET NTS D 7 OF 14 UMBILICAL 1 4 CALIB GAS INLET 3 8 SAMPLE OUTLET 1 4 OPTIONAL INSTRUMENT AIR FOR BLOWBACK 125 PSIG ISOLATION AIR OP VALVE 75PSIG Item Q...

Page 11: ...Y VALVE TYPICAL NC C NO LEGEND TUBING BY OTHERS 2 WAY NORMALLY CLOSED BULKHEAD FITTING 04 05 2004 INSTRUMENT REV REVISIONS FOR PART NO E Musselman APVD BY DRAWN BY DATE DATE DESCRIPTION DWN APVD SCALE SIZE SHEET NTS D 9 OF 14 Item Qty Description UAI Part No Check Valve Set 3 PSIG Solenoid Valve 2 Way 24VDC Solenoid Valve 2 Way 115VAC Solenoid Valve 2 Way 230VAC Solenoid Valve 3 Way 24VDC Solenoid...

Page 12: ...1 1 1 2 2 1 1 CV SV20 SV20 SV20 SV22 SV22 SV22 SV21 SV21 SV21 AV1 AV1 AV20 AV22 BV1 HS G Evans P ID For Dual Blowback Isolation Normally Closed 3 Way Valve UMBILICAL 1 4 CALIB GAS INLET 3 8 SAMPLE OUTLET CV SAMPLE OUTLET CALIB GAS INLET INSTR AIR INLET AV1 1 CLOSED LOOP CAL FLOOD CAL SV21 FILTER BLEED INSTR AIR 125 PSIG 40 F DEWPOINT SV20 ACID BLOCKER OR AV20 INSTR AIR INLET STACK FLOW CALIBRATION...

Page 13: ...l be discharged through the probe tube Shutdown Before removing power from the unit ensure filter chamber has been purged of any potentially hazardous components To purge the chamber perform the following 1 If equipped perform a manual blowback operation 2 Close the filter stack isolation valve s 3 Ensure no sample is being drawn though the filter chamber If the sample is being drawn using a sampl...

Page 14: ...is complete REMOVING THE PROBE TUBE CAUTION THIS PROCEDURE CAN CAUSE SEVERE BURNS USE PROPER PROTECTION Removing the probe tube e g for maintenance or inspection can be done while the process is still running Shut down the probe in accordance with shut down instructions Disconnect the electrical and gas connections to the filter chamber and isolation valve stack Remove the subflange retaining bolt...

Page 15: ...ive Ensure power has been applied to the unit for a minimum of 15 minutes Ensure power is supplied to the unit Check by measuring for AC voltage on TB1 1 2 Verify by measuring for a closed circuit between TB1 1 4 High oxygen readings low pollutant readings Leak Leaking past the filter element O Rings Remove filter element and inspect O Rings There are two O Rings one located at the base of the fil...

Page 16: ...AC Drive 25 Amp 3152 0003 Low Temp Switch Normally Open Below 225 F Fail Safe 3103 0012 Low Temp Switch Normally Closed Below 225 F 3103 0013 Solenoid Valve 3 Way 115VAC Isolation Valve Control 4955 0131 Solenoid Valve 3 Way 24VDC Isolation Valve Control 4955 0132 Solenoid Valve 3 Way 230VAC Isolation Valve Control 4955 0140 Solenoid Valve 2 Way 115VAC Blowback Control 4955 0136 Solenoid Valve 2 W...

Page 17: ...3152 0002 Solenoid Valve 3 Way 115VAC Isolation Valve Control 4955 0131 Solenoid Valve 3 Way 24VDC Isolation Valve Control 4955 0132 Solenoid Valve 3 Way 230VAC Isolation Valve Control 4955 0140 Solenoid Valve 2 Way 115VAC Blowback Control 4955 0136 Solenoid Valve 2 Way 24VDC Blowback Control 4955 0137 Solenoid Valve 2 Way 230VAC Blowback Control 4955 0144 Check Valve Set 3 PSIG 4955 0148 Check Va...

Page 18: ...ON W PNEUMATIC ACTUATION SHEET 7 P ID N O BLOWBACK ISOLATION W SOLENOID ACTUATION SHEET 8 P ID N C BLOWBACK ISOLATION W PNEUMATIC ACTUATION SHEET 9 P ID N C BLOWBACK ISOLATION W SOLENOID ACTUATION SHEET 10 P ID DUAL BLOWBACK ISOLATION NORMALLY CLOSED W SOLENOID ACTUATION SHEET 11 TEMPERATURE SWITCH FILTER CONTROL SHEET 12 TEMPERATURE SENSOR FILTER CONTROL SHEET 13 BLOWBACK BLOWBACK ISOLATION ELECT...

Page 19: ...T P N 4951 0135 DOOR REMOVED LEFT SIDE VIEW ISOMETRIC VIEW FLANGE 316 S S 150 RF 2 3 4 OR 6 WITH EXTENDED LENGTH BOLTS CUSTOMER TO SPECIFY FLANGE SIZE OPTIONAL TOP DEAD CENTER MOUNTING AVAILABLE TDC OPTIONAL ENCLOSURE HEATER HTR4 TS3 CHAMBER MOUNTING NUTS 4 TYP ISOLATION SOLENOID ACTUATOR OPTIONAL TERMINAL BLOCKS SCREW DRIVER THROUGH CAP HOLE HAND REMOVABLE KNOB FILTER ELEMENT ACCESS DUAL 7 ACCUMU...

Page 20: ...ICAL CONNECTION CUSTOMER TO SPECIFY TYPE SIZE 3 BOOT SHOWN P N 4907 0004 2 BOOT OPTIONAL P N 4907 0005 4 BOOT OPTIONAL P N 4907 1000 180 FLANGE 316 S S 150 RF 2 3 4 OR 6 WITH EXTENDED LENGTH BOLTS CUSTOMER TO SPECIFY FLANGE SIZE OPTIONAL TOP DEAD CENTER MOUNTING AVAILABLE TDC FLANGE GASKET SPLIT WASHERS 4 OR 8 TYP NUT 4 OR 8 TYP FLAT WASHERS 4 OR 8 TYP SCREW DRIVER THROUGH CAP HOLE HAND REMOVABLE ...

Page 21: ...YP TS1 TEMPERATURE SWITCH CHAMBER HEATER CONTROL HTR2 HEATER ROD HEATER RETAINER WASHER SCREW OPTIONAL RTD OR THERMOCOUPLE LOCATION HTR1 HEATER ROD HEATER RETAINER WASHER SCREW O RING 2 110 O RING 2 113 HEX NUTS 10 32 4 TYP MANIFOLD 316 SS P N 5150 0213 HAST C276 P N 5150 1001 TS2 TEMPERATURE SWITCH LOW TEMP ALARM CHAMBER OVEN BOTTOM P N 5150 0214 HTR3 HEATER ROD HAND REMOVABLE KNOB FOR FILTER ELE...

Page 22: ...T ISO VIEW WITH DOOR OPEN REAR ISO VIEW WITH DOOR OPEN SHOWING LIFT OFF HINGES LOCKING LATCH QUICK TURN PULL LATCH HINGES LIFT OFF TYPICAL DETAIL A B TIP FILTER BLOWBACK PORT OR 2 FLOOD CAL GAS INJECT A STANDARD BLOWBACK CONNECTION 1 CLOSED LOOP CAL GAS INLET SAMPLE OUTLET AIR INLET SAMPLE ISOLATION VALVE NORMALLY OPEN SHOWN A 1 1 REMOTE TEMPERATURE CONTROL UNITS TO RECEIVE TEMPERATURE WARNING LAB...

Page 23: ...0180 5209 0208 4955 0256 4955 0143 5110 2144 1 1 1 1 1 1 1 1 1 CV SV20 SV20 SV20 AV1 AV1 AV20 BV1 HS 1 4 OPTIONAL INSTRUMENT AIR FOR ISOLATION AIR OP VALVE 75PSIG CALIBRATION GAS PORTING OPTIONS 1 CLOSED LOOP CAL TO MANIFOLD MUST ALSO USE AV1 ISOLATION VALVE 2 FLOOD CAL INTO CHAMBER CHAMBER ISOLATION OPTION BV1 TO BE INCLUDED ON CHAMBER ASSEMBLY G Evans CV SAMPLE OUTLET CALIB GAS INLET INSTR AIR I...

Page 24: ...4955 0141 4955 0132 4955 0131 4955 0140 5209 0180 5209 0208 4955 0256 4955 0143 5110 2144 1 1 1 1 1 1 1 1 1 1 1 1 CV SV20 SV20 SV20 SV21 SV21 SV21 AV1 AV1 AV20 BV1 HS G Evans P ID For Blowback Isolation Normally Open 3 Way Valve CV SAMPLE OUTLET CALIB GAS INLET INSTR AIR INLET AV1 1 CLOSED LOOP CAL 2 FLOOD CAL SV21 FILTER BLEED INSTR AIR 125 PSIG 40 F DEWPOINT SV20 ACID BLOCKER B A OR AV20 1 4 OPT...

Page 25: ...1 1 1 1 1 1 1 1 1 CV SV20 SV20 SV20 AV1 AV1 AV20 BV1 HS 1 4 OPTIONAL INSTRUMENT AIR FOR ISOLATION AIR OP VALVE 75PSIG G Evans P ID For Blowback Isolation Normally Closed CV SAMPLE OUTLET CALIB GAS INLET INSTR AIR INLET AV1 1 CLOSED LOOP CAL 2 FLOOD CAL FILTER INSTR AIR INLET INSTR AIR 125 PSIG 40 F DEWPOINT SV20 ACID BLOCKER B A OR AV20 INSTR AIR INLET STACK FLOW CALIBRATION GAS PORTING OPTIONS 1 ...

Page 26: ...SV20 SV21 SV21 SV21 AV1 AV1 AV20 BV1 HS G Evans P ID For Blowback Isolation Normally Closed 3 Way Valve UMBILICAL 1 4 CALIB GAS INLET 3 8 SAMPLE OUTLET CV SAMPLE OUTLET CALIB GAS INLET INSTR AIR INLET AV1 1 CLOSED LOOP CAL 2 FLOOD CAL SV21 FILTER BLEED INSTR AIR 125 PSIG 40 F DEWPOINT SV20 ACID BLOCKER B A OR AV20 INSTR AIR INLET STACK FLOW CALIBRATION GAS PORTING OPTIONS 1 CLOSED LOOP CAL TO MANI...

Page 27: ...43 5110 2144 1 2 2 2 2 2 2 1 1 1 1 1 2 2 1 1 CV SV20 SV20 SV20 SV22 SV22 SV22 SV21 SV21 SV21 AV1 AV1 AV20 AV22 BV1 HS G Evans P ID For Dual Blowback Isolation Normally Closed 3 Way Valve UMBILICAL 1 4 CALIB GAS INLET 3 8 SAMPLE OUTLET CV SAMPLE OUTLET CALIB GAS INLET INSTR AIR INLET AV1 1 CLOSED LOOP CAL FLOOD CAL SV21 FILTER BLEED INSTR AIR 125 PSIG 40 F DEWPOINT SV20 ACID BLOCKER OR AV20 INSTR A...

Page 28: ...D COLOR CODE SHALL BE AS FOLLOWS 115V 230V HOT BLACK L1 BROWN NEUTRAL WHITE L2 BLUE GROUND GREEN GROUND GREEN 3 FILTER HEATER ROD SPECIFICATIONS HTR1 2 3 8 Ø x 4 25 LG 120VAC 125W P N 3014 0058 HTR3 3 8 Ø x 4 25 LG 120VAC 250W P N 3014 0054 4 CHAMBER HEATER CONTROL SWITCH TS1 NORMALLY CLOSED BELOW 340 F P N 3103 0012 GP NORMALLY CLOSED BELOW 550 F P N 3103 0005 5 LOW TEMP ALARM OPTIONS TS2 BLUE BL...

Page 29: ...E CONTROLLER HEATED STACK FILTER LOW TEMPERATURE ALARM DRY CONTACTS 6 OVEN CHMBR REMOTE TEMPERATURE CONTROLLED HEATED STACK FILTER C NC TS2 OR 225ºF NC YEL G 1 3 4 7 H L1 N L2 GND TB1 HTR1 HTR2 USER CONNECTIONS 2 5 6 115V 115V 230V G HTR3 HTR1 HTR2 HTR3 SSR1 2 HTR2 HTR1 HTR3 C NO TS2 225ºF NO BLU FAIL SAFE 115VAC 5A 230VAC 3A INPUT POWER TB1 1 TIC1 99 SOLID STATE RELAY SSR1 P N 3152 0002 CHAMBER H...

Page 30: ...ERWISE SPECIFIED COLOR CODE SHALL BE AS FOLLOWS 115V 230V HOT BLACK L1 BROWN NEUTRAL WHITE L2 BLUE GROUND GREEN GROUND GREEN 3 DC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH 300V TYPE TFE INSULATION MINIMUM WIRE SIZE SHALL BE 22AWG UNLESS OTHERWISE SPECIFIED FIELD TO WIRE 2 USER CONNECTIONS 1 L1 L2 SV20 G SINGLE BLOWBACK SOLENOID BLOWBACK VALVE BRKT TB2 G DOOR C2 2 C2 1 G ...

Page 31: ...W 225 F P N 3103 0013 REMOTE CONTROL NORMALLY CLOSED 340 F P N 3103 0014 6 USE HIGH TEMPERATURE TERMINAL BLOCKS IF ENCLOSURE IS HEATED FIELD TO WIRE 275E PT100 RTD TEMPERATURE SENSOR P N 1150 0059 RTD FOR REMOTE FILTER HEATER TEMPERATURE MONITORING AND OR CONTROL 1 2 3 TB5 USER PT100 RTD CONNECTION PT100 RTD T C TYPE K THERMOCOUPLE P N 1150 0053 USER THERMOCOUPLE CONNECTION CH TB5 AL THERMOCOUPLE ...

Page 32: ...I arise due to UAI providing technical advice facilities or service in connection with any product There is no warranty by UAI with respect to any product s i uninterrupted or error free operation ii actual performance other than the product s capability to meet UAI s specifications therefor iii removal or installation from a worksite or process iv electronic components or associated accessories i...

Page 33: ...be sent to UAI for inspection unless UAI has authorized Buyer to do so 7 Terms and Conditions UAI s General Terms and Conditions are incorporated herein by reference and Buyer accordingly agrees to be bound by the terms thereof II Limitations on UAI Liability 1 In General Buyer agrees UAI shall not be liable for any direct indirect incidental punitive or consequential damages including lost profit...

Page 34: ...Page 34 of 34 MAN 275E REVC 03112015 5200 Convair Drive Carson City NV 89706 Phone 775 883 2500 Fax 775 883 6388 www universalanalyzers com ...

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