Terex Genie S-60 HF, Service And Repair Manual

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April 2021 Service and Repair Manual
Track Components
Part No. 1288652GT S ® -60/65 XC ™ • S ® -60/65 HF • S ® -60/65 TraX ™ 103
6 Install the new track onto the undercarriage.
7 Attach a lifting strap from an overhead crane
to the center-point of the track, above the
sprocket.
8 Use the overhead crane to raise the track
assembly to an upright position. Rest the
assembly on the floor or ground to remove
any slack in the lower portion of the track.
Note: Be sure the idler and bogey wheels are
aligned with the inside surface of the track.
1 idler wheels
2 bogey wheels
9 Rotate the sprocket half until the split tooth of
the sprocket is lower than the other side.
1 split tooth
10 Using an overhead crane or other suitable
lifting device, lift up on the rubber track to
create enough room to install the other
sprocket half.
11 Install the sprocket half, removed in step 3,
while engaging the sprocket teeth with the
rubber track.
Note: Be sure to align the split tooth in both of the
sprocket halves.
12 Insert a pin or rod through the wheel stud hole
closest to the split tooth to hold the sprocket
in place.
13 Insert a pointed pry bar into the wheel stud
hole near the top of the sprocket. Insert
another pointed pry bar into the wheel stud
hole at the opposite side of the split tooth.