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Telme EVOPASTO 120, Operating And Maintenance Manual

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Telme EVOPASTO 120 Operating And Maintenance Manual Download Page 56

56

56

MACHINE REPEATEDLY TRIPS THE

ELECTRIC OVERLOAD SWITCHES OR BLOWS THE MAINS FUSES.

The capacity of the electrical sys-

tem is not sufficient to power the 

machine.

Contact the Technical assistance  

service.

YES

The electrical specifications of the 

overload switches or fuses are not 

suitable.

NO

YES

Machine internal fault.  

NO

Contact the Technical assistance  

service.

YES

Contact the Technical assistance  

service.

UNUSUAL NOISE

Presence of solid products and/or 

hardened deposits in the tank.

Stop the machine, wait until the mixture 

has cooled, then empty the tank and 

remove them.

YES

The mixing impeller motor is faulty.

NO

YES

NO

Stop the machine and contact the 

Technical Assistance Service.

Contact the Technical assistance 

service.

Summary of Contents for EVOPASTO 120

Page 1: ...Operating and maintenance manual EVOPAST EVOPAST 60 120 60 120 GELATO AND PASTRY MACHINES TELME Translation of the original instructions...

Page 2: ...2...

Page 3: ...cover all possible subjects please send us any comments based on your direct experience of using the machine For operator safety and machine integrity the machine must only be used for the purpose fo...

Page 4: ...e storage 12 2 TECHNICAL SPECIFICATIONS 13 2 1 General description of the machine 13 2 2 Illustration of the machine as a whole and its components 14 2 3 Working and control position 16 2 4 Machine te...

Page 5: ...OUTINE MAINTENANCE 46 7 1 Type of checks and interval between them 46 7 2 Maintenance work 46 7 3 Maintenance intervals and time needed 46 7 4 Maintenance sheets 47 7 5 Checks on safety devices 50 8 T...

Page 6: ...triale 26845 Codogno LO ITALY We hereby declare that Machine type Model name Year of manufacture Serial number CONFORMS TO the applicable requirements of Machinery Directive 2006 42 EC The machine als...

Page 7: ...h the appropriate professional technical qualifications may carry out checks or repairs on the machine Reliable operation and optimised machine performance are only guaranteed by the use of original s...

Page 8: ...al and accepted by the seller will result in suspension of the guarantee Liability TELME declines any responsibility and obligation for any incident involving persons and objects resulting from use of...

Page 9: ...ufacturer identification Information for identifying the manufacturer TELME Spa Via S Pertini 10 26845 Codogno LO Italy Tel 39 0377 466 650 Fax 39 0377 466 690 E mail telme telme it Website www telme...

Page 10: ...tructions for registering and then for downloading the TECHNICAL MANUAL 1 6 Machine identification data CE marking The data plate with CE marking is located at the top of the machine rear panel and sh...

Page 11: ...er to prevent the product from spilling out of the tank 3 Do not insert in the tank ingredients whose size and hardness and therefore their poor solubility could cause the ma chine to operate irregula...

Page 12: ...red check that during transportation in addition to visible damage no other damage was caused which could compromise correct operation On the delivery note write Subject to approval to show that accep...

Page 13: ...es During the pasteurising cycle the fats are dissolved and there is a significant reduction in the proliferation of pathogenic bacteria Plus once the pasteurising cycle is completed the EVOPASTO mach...

Page 14: ...lever 6 Dispensing tap 7 Drip tray 8 Front wheels with brake 9 Outer panels 10 Connector for outflow of condensation water water version machines 11 Connector for inflow of condensation water water ve...

Page 15: ...15 1 2 3 4 5 6 7 8 13 12 11 9 10 14 Chapter 2 Technical Specifications TELME S p A Via S Pertini 10 26845 Codogno LO Tel 39 0377 466 650 telme telme it...

Page 16: ...oduct that can be processed min max L 30 to 60 60 to 120 Max ambient temperature C 30 WATER version machine coolant gas pressure bar 14 14 CONDENSATION coolant gas temperature C 32 32 WATER version ma...

Page 17: ...3 7 6 kW 13 5 A 14 kW 21 A 400 Air version 50 3 3 6 kW 14 A 15 kW 22 A 2 5 Noise The machine is designed and built to conform to the requirements of the regulations in force The machine s exposure lim...

Page 18: ...or to the nearest authorised service centre 5 The machine must only be used for the purposes for which it was intended and in accordance with the manufacturer s instructions 6 Every day check that all...

Page 19: ...as they may damage components parts inside the machine 26 Do not use any kind of solvent such as spirit benzene or thinner to clean any of the machine surfaces 27 Do not operate the machine while unde...

Page 20: ...CHINE STOP CONTROL THE MACHINE MUST ONLY BE STOPPED USING THE APPROPRIATE BUTTONS ON THE CON TROL PANEL NOT BY OPENING THE COVER CONSULT SECTION 5 1 CONTROLS IN THIS MANUAL THE MANUFACTURER DECLINES A...

Page 21: ...material resistant to the type of product to be processed The clothing must allow perfect movement for the operations that the oper ator must perform 3 3 2 Gloves hand protection Gloves must be suitab...

Page 22: ...e power cable taking care not to damage it DO NOT ATTEMPT TO LIFT THE MACHINE BY HAND NEVER LIFT OR MOVE THE MACHINE USING THE DISPENSING TAP R After positioning the machine in the selected area put t...

Page 23: ...he support I present on the front panel of the machine 2 Dispensing tap Install the dispensing tap A in the machine outlet B as follows Before inserting the tap turn its opening closing lever C AN TI...

Page 24: ...Y A RESIDUAL CURRENT OPERATED CIRCUIT BREAKER AND MUST HAVE AN EFFECTIVE EARTH CONNECTION THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR ANY DAMAGE CAUSED BY AN UN SUITABLE ELECTRICITY SUPPLY SYSTEM...

Page 25: ...TION OF THE TUBESAND MAKE SURE THE TUBESARE NOT PINCHED OR BENT AT TIGHT ANGLES WATER FED IN WHICH IS AT A TEMPERATURE THAT IS TOO HIGH ABOVE 28 C WOULD PRE VENT CORRECT OPERATION OF THE HEAT EXCHANGE...

Page 26: ...thly thoroughly clean the condenser grille removing any dust residues bits of paper etc to allow the machine to operate correctly Remove dust from the condenser grilles dry with a vacuum cleaner and i...

Page 27: ...ode When the button is active the warning lamp 6a is lit 7 Manual Refrigeration Preservation Button Dual function button a press the button to activate in manual mode mixture preservation at a tempera...

Page 28: ...s the ON OFF 0 1 button to prepare the machine to operate and subsequently the tank temperature is displayed on the digital display 2 The operation set at the factory proceeds as follows 1 Production...

Page 29: ...the tank press the pasteurising cycle button B to start production Pressing the button simultaneously starts the pasteurising cycle and the mixing impeller which keeps the mixture moving mak ing it h...

Page 30: ...cycle The functions are divided into clearly separate categories and are identified by a flashing code that is used in sequence on the machine digital display Code Function P1 Pasteurising cycle temp...

Page 31: ...d within a range of 60 C to 90 C The factory set value is 85 C Press the PROGRAMMING button again to allow a change in the pasteurising cycle cooling temperature Press the ADJUST MENT buttons to set t...

Page 32: ...parameter P1 corresponding to an au tomatic holding time of 30 minutes and in parameter P2 an extra time of 10 minutes there will be a total holding time of 40 minutes at the temperature of 65 C Paste...

Page 33: ...e ADJUSTMENT buttonstosetthedesired value Thetimecanbeadjustedwithinarangeof1 and 60 minutes The factory set value is oFF P5 Setting of the SLOW stirring pause time Press the PROGRAMMING button on the...

Page 34: ...corresponds to the machine operating time in thousands of hours for example followed by the numbers 010 indicating hundreds tends and units of hours of operation See the following examples a 10 hours...

Page 35: ...mainly egg based The machine heats the mixture to the temperature of 65 C for LT pasteurisation holds the mixture at that temperature for 30 minutes then cools the mixture to the preservation temperat...

Page 36: ...rt the machine operating cycle before putting the ingredients or the mixture to be pasteurised in the tank The machine must not operate with no product inside it as it will be damaged Check that the c...

Page 37: ...in the mixture Do not insert more than the recommended quantity of mixture in the tank otherwise the product could spill out of the tank After inserting the ingredients in the tank you can pre mix the...

Page 38: ...ION GLOVES AND CLOTHING At the end of the pasteurising cycle preservation of the mixture at a temperature of 4 C factory set is automatically activated When the cycle has finished proceed with the pas...

Page 39: ...ing At the end of each processing cycle washing and sanitising must be performed This includes all of those activities intended to make hygienic the inner surface of the tank and the removable compo n...

Page 40: ...ap B using the related lever to allow the rinsing water to flow out move the lever to its vertical OPEN position 2 Washing with detergent phase Use a highly effective neutral detergent It should be a...

Page 41: ...eded to completely remove any detergent residues still present inside them Place a suitable container A under the dispensing tap B Open the cover C Rinse the tank using a water container D or a shower...

Page 42: ...Removing the dispensing tap Turn the dispensing tap opening closing lever 6 AN TI CLOCKWISE until it is vertical OPEN position Loosen the knurled knob 7 and extract the dispensing tap from the tank o...

Page 43: ...the cover and the block Incorrect installation or contact failure of the magnet on the cover activates a machine alarm preventing it from starting Refitting the mixing impeller Insert the bushing 3A...

Page 44: ...r the disinfection phase use a professional grade disinfectant specifically for the food sector for example a quaternary ammonium salt Do not use products which cause oxidation and corrosion The doses...

Page 45: ...y be washed and disinfected using an industrial dishwasher Place all removable components and parts in the dishwasher G removing any gaskets H then wash them DO NOT PUT GASKETS IN THE INDUSTRIAL DISHW...

Page 46: ...that the machine does not make any unusual noises 3 keeping outer panels and the area near to and under the machine clean Dust scraps of paper or other small objects may get into the equipment through...

Page 47: ...ASKET CLEANING USE A DISPOSABLE CLOTH AND A DE TERGENT FOR ITEMS AND MACHINES USED FOR FOOD PREPARATION Dispensing spout gaskets Remove the worn gaskets using a non metallic pointed tool taking care n...

Page 48: ...2 13 14 in their seats Insert the piston 10 in the tap body 11 so that the threaded hole for the opening closing lever is centred in the diagonal slot of the body 11 Screw the opening closing lever 6...

Page 49: ...gns of wear Mixing impeller guide bushing Remove the bushing to be replaced A from the mixing im peller B drive Insert the new bushing C into the mixing impeller B drive TO AVOID VIBRATIONS AND OR DAM...

Page 50: ...alled on the cover Checking procedure Phase 1 Start the machine by pressing the 0 1 ON OFF button Then press the SLOW STIRRING button A and look through the transparent cover to check that the mixing...

Page 51: ...on of the machine who performs initial fault finding and if possible by following the instructions in Chapter 8 Routine maintenance removes the causes of the fault and restores correct machine operati...

Page 52: ...l Assistance Service which will correctly re fit or substitute the cover s magnet or mag netic contact Stop the achine wait a few minutes and try starting again If the device doesn t work or inconveni...

Page 53: ...need to wait for up to 30 minutes for the thermal protection devices to cool down Alarm warning A Faulty heat transfer fluid temper ature probe interrupted or out of tolerance and or related wiring da...

Page 54: ...upt ed or out of tolerance and or related wiring damaged The tank tempera ture probe indicates a temperature higher than the safety limits Contact the Technical Assistance Service PEE alarm warning Fa...

Page 55: ...ke sure that no one is carrying out electrical repairs NO YES A fuse designed to protect the aux iliary electrical system has blown Identify and eliminate the cause of the overload and substitute the...

Page 56: ...or fuses are not suitable NO YES Machine internal fault NO Contact the Technical assistance service YES Contact the Technical assistance service UNUSUAL NOISE Presence of solid products and or harden...

Page 57: ...Restore the operating temperature as in dicated in the manual in sec 2 4 Machine technical data YES Ask the Technical assistance service for cleaning The air condenser fan is faulty YES Fault in the r...

Page 58: ...ient NO Remove any flattening and avoid tight bends in the water connecting pipes YES Check and restore correct water con sumption as indicated in the manual in sec 2 4 Machine technical data The wate...

Page 59: ...o cool down If the problem cannot be solved contact the Technical assistance service YES Fault in the refrigeration system or control electronics NO YES Contact the Technical assistance service Contac...

Page 60: ...tube and empty the water from them Before using again after a long period of inactivity check the connector gaskets for damage substi tuting them if necessary BEFORE STORINGAWATER CONDENSED MACHINE I...

Page 61: ...the disposal of waste electrical and electronic equipment WHEN DISPOSING OF THE MACHINE ALWAYS COMPLY WITH THE REGULATIONS IN FORCE IN THE COUNTRY WHERE IT WAS USED TO DISPOSE OF THE MACHINE IN ITALY...

Page 62: ...is equipment should contact the manufacturer and follow the instructions for separate collection of the device at the end of its life To dispose of the machine users must comply with the regulations o...

Page 63: ...63 63 Notes Chapter 7 Maintenance TELME S p A Via S Pertini 10 26845 Codogno LO Tel 39 0377 466 650 telme telme it TELME S p A Via S Pertini 10 26845 Codogno LO Tel 39 0377 466 650 telme telme it...

Page 64: ...TELME S p A Via S Pertini 10 26845 Codogno LO Tel 39 0377 466 650 Fax 39 0377 466 690 e mail telme telme it www telme it Edition 03 2017 Rev 02 Made in Italy Made in Italy...

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