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Vers. 002

 

Energy 2510 B

 

GB

19 

Should the battery be flat, you can start the gen-
erating  set  Energy  2510  B  by  hand,  using  the 
handle  of  the  engine  coil  winding  (Fig.31  Ref.1) 
after  setting  the  selector  switch  to  "ON"  (Fig.31 
Ref. 2) and the electronic control panel to "ON". 
Once  you  have  started  up  the  engine  manually, 
put the selector switch back to "0FF" (Fig.31 Ref. 
2).  The  start-up  battery  should  never  be  discon-
nected,  as  there  would  be  no  input  to  the  elec-
tronic  control  panel  which  would  prevent  the 
generating set from working. 
 

 

 
 
6.2  Turning the generating sets off 
 
To stop the generating set, set the switch 1 to its 
"OFF" position (Fig.30 Ref.1). 
 

  The  fuel  employed  is 

highly flammable. 
The  exhaust  gases  are  conveyed  under  the 
casing;  their  temperature,  inevitably,  is  high 
even though they are mixed with cooling air. 
Do  not  touch  the  casing  areas  near  the  ex-
haust,  and  do  not  put your  hands  or  any  ob-
jects inside the casing. 
 
 
6.3  Information on not recommended uses 
 

  These  generating  sets 

must  be  installed  and  used  by  qualified  and 
authorised  personnel  only,  according  to  the 
manufacturer’s  instructions.  These  generat-
ing sets must only and exclusively be used to 
produce  electrical  power  on  vehicles  pro-
vided  with  an  electrical  system  built  to  stan-
dards and according to the quantity of power 
delivered. 

6.4  Useful tips 
 
To  prevent  malfunctioning  of  any  of  the 
generating set-powered users, it is necessary to: 
-  Before  starting  the  generating  set,  ensure  all 

user  loads  are  disconnected  (e.g.  via  the 
thermomagnetic  switch  provided  between  the 
generating set and the system - as described 
elsewhere  in  this  document)  until  the 
generating  set  has  started  and  reached 
steady state. 

-  Before 

stopping 

the 

generating 

set, 

disconnect  or  at  least,  turn  off  the  connected 
users. 

To make the best use of the generating sets, re-
member  that  even  minor  overloads  -  if  they  last 
long  enough  -  will  operate  the  thermal  cut-out 
switches (Fig.31 Ref.3). 
During  the  first  50  hours  of  operation  (run-in 
time), it is important not to submit the generating 
set to a working load exceeding 75% of its rated 
load. 
 
6.5   Control and alarm functions (Fig. 30) 
 
2  Display:  when  the  generating  set  has  started 
up,  the  total  running  hours  will  be  displayed. 
Press  the  key  provided  below  the  control  panel 
display unit (Fig.30 Ref.9) to display the number 
of generating set operation hours since the latest 
engine oil change. 
3 High temperature indicator: this warning light 
will light up when the temperature of the generat-
ing set goes over its safety value; the engine will 
stop at the same time. 
4  Engine  oil  minimum  level  indicator:  this 
warning light will light up to indicate that oil in the 
engine  has  gone  below  the  minimum  level.  A 
safety system will kill the engine automatically to 
prevent failures. 
5  Engine  startup  failed:  this  warning  light  will 
light up to indicate that the generating set has not 
started up, after all four start-up attempts. 
7 Change oil: this warning light will light up when 
the engine has reached 100 running hours since 
the  latest  oil  change.  Every  time  the  oil  is 
changed, the After-sales service staff must reset 
the timer to zero. 
8  Fuel  warning:  this  warning  light  will  light  up 
when the fuel level inside the extra tank has gone 
below its reserve level (about 4 litres) 
9  Display  time  changeover  switch:  press  this 
switch to display the running hours since the lat-
est engine oil change. 
10  Reset:  this  key  (not  visible)  is  used  to  reset 
the panel (operation to be done only if the panel 

Summary of Contents for ENERGY 2510B

Page 1: ...Energy 2510 B Vers 022 1 GB INDEX USER S OPERATING INSTRUCTION AND INSTALLATION MANUAL GB ENERGY 2510B v 002 April 2015 GENERATORS...

Page 2: ...ection 12 4 8 Auxiliary optional fuel pump connection 12 4 9 Optional tank installation instructions 13 4 10 Fuel reserve 14 4 11 Battery charger 14 4 11 1 Auxiliary Battery Charger 14 4 12 Connecting...

Page 3: ...When the generator remains idle for at least three weeks old unleaded petrol sediments could build up inside the carburettor These sediments can seriously damage the engine and it is therefore COMPULS...

Page 4: ...written ap proval Machine GENERATING SET Model ENERGY 2510 B Maximum power 2 5 KW 3000 r p m Serial number Directive of reference Machine Directive 2006 42 CE Low Voltage Directive 2006 95 CE Electro...

Page 5: ...g term performance and reliability of the generator set and the prevention of injury and or damage Note The information contained in this publica tion was correct at the time it went to print but may...

Page 6: ...t 8 Electronic control panel 9 Gas pipe and cable outlet block 10 Sliding surface locking screw 11 Fuel pipe 12 Sliding surface all out locking screw 2 2 Identification plate Fig 2 1 Generating set mo...

Page 7: ...2 Voltage Frequency V Hz 230 50 Continuous current output A Vdc 10 12 Rotor insulation class H Stator insulation class F Cooling Centrifugal fan GENERATOR 2510 B Overall weight kg 56 Dimensions L X W...

Page 8: ...y or damage to people or prop erty Installation must be per formed by qualified and adequately trained personnel only 4 2 Instructions for fastening the generating set The ENERGY 2510 B generating set...

Page 9: ...ose of preventing hot air from spreading inside the generator compartment The brackets of the generator must be moved in order to fasten the Energy 2510B on the bearing surface On both sides remove th...

Page 10: ...in Table 1 To this end the generating set is provided with two special terminals Fig 13 Ref 2 used to con nect the positive and negative poles of the bat tery Connect the cable of the positive pole re...

Page 11: ...es must be con nected Use the special cable outlet Fig 11 Ref 1 to prevent water seeping into the generating set Although the generating set is equipped with a special internal thermal cut out to cut...

Page 12: ...ning also see paragraph 4 10 Cable from the generating set to the auxiliary battery charger optional From the bipolar connector Fig 13 Ref 6 it is possible to de rive supply for an RCB battery charge...

Page 13: ...fference requirements an electric fuel pump can be installed available as an optional part code 00507 which can easily overcome over 1 metre level differences between the fuel tank and the generating...

Page 14: ...the fuel level inside the tank has gone below the safe reserve level 4 11 Battery charger ENERGY 2510 B generating sets are equipped with a battery charger which can deliver current of approximately...

Page 15: ...perating noise an optional additional silencer can be in stalled externally The additional silencer kit code 02482 consists of A silencer code 02019 Fig 21 Ref 1 A one metre long section of flexible s...

Page 16: ...the muffler terminal Fig 25 Ref 2 Now insert the hose code 00443 Fig 25 Ref 5 on the coupling Fig 25 Ref 3 Lock the hose with the clamp code 00543 Fig 25 Ref 4 Fix the flexible hose Fig 26 Ref 2 to th...

Page 17: ...to insulate the generat ing set when the vehicle is connected to an ex ternal electric input network Connect the relay Fig 29 according to the fol lowing instructions Connect the two wires of the 230...

Page 18: ...s or the cut out switches with others having higher amper age Should any electrical part need checking this must only be done with the engine turned off and by specialised personnel The generating set...

Page 19: ...has started and reached steady state Before stopping the generating set disconnect or at least turn off the connected users To make the best use of the generating sets re member that even minor overl...

Page 20: ...nctionality of panel is necessary to completely re initialize contact the Service 6 7 Automatic Version optional If you wish the start up batteries to be recharged automatically in the En 2510 B gener...

Page 21: ...anual in order to avoid accidentally starting up the generating set 7 1 Service check list See table at the bottom of page 24 7 2 Maintenance not requiring specialised personnel To perform this kind o...

Page 22: ...will be more fluid and emptying will be quicker and more thorough Undo the special cap on the soil sump Fig 34 Ref 1 which can be reached through a special hole under the sound proofing case Fig 35 Re...

Page 23: ...W20EP U W20EPR U ND or else spark plugs made by other manufacturers but compatible with the above Never use spark plugs with a different tempera ture degree from those listed above Take the cap off t...

Page 24: ...NE MAINTENANCE SCHEDULE To be performed after the period of time or the number of running hours listed here whichever the earlier Every use First Month or 20 hours Every 3 Months or 50 hours Every 6 M...

Page 25: ...el tap and running the generator set until it stops It is also essential that you never use old unleaded petrol as it can un dergo chemical modifications and seriously damage the engine Failure to obs...

Page 26: ...y period shall end no later than 14 months 16 months if delivered outside of Europe after ex factory delivery In any case the costs of lubricants and consumables shall be charged Any transport expense...

Page 27: ...EN GREY PURPLE WHITE BLACK PINK GREY GREEN PINK YELLOW RED WHITE PURPLE BLACK BLUE BROWN BLACK RED ORANGE ORANGE BROWN BROWN GREEN PINK BLACK GREY YELLOW BLUE RED BLUE WHITE ORANGE ORANGE ORANGE ORANG...

Page 28: ...l float Startup battery connection terminals Diode bridge protection fuse Battery charger terminal Pos 13 14 15 16 17 18 19 20 21 22 A Description Electronic control panel Electronic control panel con...

Page 29: ...Vers 002 Energy 2510 B 29 GB DRAWING FOR SPARE PARTS LIST ENERGY 2510 B...

Page 30: ...Energy 2510 B Vers 002 30 GB...

Page 31: ...Vers 002 Energy 2510 B 31 GB...

Page 32: ...en f r Haube Aislante Trasero Cap 8 03905 N 1 Isolante Destro Cofano Isolation Droite Capot Isolatie rechts voor kap Right hood insulation Isolierung rechts f r Haube Aislante Derecho Cap 9 03904 N 1...

Page 33: ...re 22 01177 N 1 Terminale di scarico Partie terminale pot d chapp Uiteinde uitlaat Muffler end pipe Auspuff Endrohr Tubo de descarga 23 01830 N 1 Convogliatore marmitta Convoyeur pot d chappement Gele...

Page 34: ...io Generatore trier Fixation du G n rateur De Inplanting van de stijgbeu gel van de Generator Bracket Implantation of the Generator Steigb gel Einpflanzung des Generators Implantaci n del estribo del...

Page 35: ...t rmica 49 01407 N 1 Interruttore Manuale Autom Interrupteur Ma nuel Automatique Schakelaar handb autom Manual Automatic Switch Schalter Hand Auto Interruptor Manual Autom 50 01607 N 1 Fusibile 15A Fu...

Page 36: ...63 02050 N 1 Rondella alternatore Rondelle de l alternateur Onderlegring dynamo Alternator washer Scheibe der Lichtmaschine Arandela alternador 64 02051 N 1 Cuscinetto alternatore Palier de l alterna...

Page 37: ...ltre air Luchtfilter Air cleaner Luftfilter Filtro aire 78 02271 N 1 Coperchio filtro aria Couvercle du filtre air Kap luchfilter Air cleaner lid Luftfilterdeckel Tapa filtro aire 79 00974 N 1 Motore...

Page 38: ...Verlengstuk Extension Verl ngerung Extensi n 89 00810 N 1 Tappo Bouchon Dop Cap Kappe Tap n 90 01128 N 1 Termostato 90 Thermostat 90 Thermostaat 90 Thermostat 90 Thermostat 90 Termostato 90 91 01834 N...

Page 39: ...Vers 002 Energy 2510 B 39 GB Notes...

Page 40: ...Energy 2510 B Vers 002 40 GB...

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