Craftsman 580.327140 Owner'S Manual Download Page 1

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Summary of Contents for 580.327140

Page 1: ...and Follow ell Safety Rules end Instructions Before Operating This Equipment RAFTSMAN 120 240 VOLT 4200 WATT 12 VOLT D C BATTERY CHARGER DELUXE PORTABLE GENERATOR Assembly Operation Customer Responsibilities Service and Adjustment Repair Parts SEARS ROEBUCK and CO Hoffman Estates IL 60179 U S A PanNo B2552 Rev I 3 27 98 ...

Page 2: ...t The part number for your engine will be found on the Blower Housing of the engine adjacent to the spark plug All parts listed herein may be ordered through Seam Roebuck and Co Service Centers and most Retail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOL LOWING INFORMATION PRODUCT PORTABLE GENERATOR MODEL NUMBER 580 327140 PART NUMBER PART DESCRIPTION Your Sears merchandise has added valu...

Page 3: ... devices re quire cord sets rated 125 AC volts at 20 to 30 amperes or 250 AC volts at 20 amps or greater Some devices may require a higher or lower rating Refer to the Owner s manual of the electrical device for the manufacturer s recommendations Cord sets that are too small in diameter or too long will overheat become damaged and may cause prop erty damage and or electrical shock The generator en...

Page 4: ...ED VOLTAGE RATED MAXIMUM LOAD CURRENT RATED FREQUENCY PHASE BA I FERY CHARGE Amps Volts 4200 Watts 4 2 kW 120 240 Volts a c 35 17 5 a c amperes 60 Hz at 3600 rpm Single Phase 10 DC Amps 12 volts DC Engine Specifications RATED HORSEPOWER 7 8 at 3600 rpm DISPLACEMENT 220cc SPARK PLUG Type Set Gap to Champion RC12YC or or equivalent 0 030 inch 0 76ram GASOLINE CAPACITY OIL 620ml summer winter 4 U S g...

Page 5: ...3 5 Cord Sets 3 Customer Responsibilites 1 E Engine Carburetoradjustment 11 Ot level 11 Speed 11 Electrical Loads 8 G Gasoline 5 Grounding Lug 3 Head boils 11 I Idle Control 6 L Low Oil Shutdown 8 Lubrication 5 9 M Maintenance Agreement 1 Cleaning generator 9 Engine maintenance 9 General Recommendations 9 Generator Maintenance 9 O OilLevel 9 Operation 4 8 Overloading 8 p Parts repair 16 21 Recepta...

Page 6: ...Fig 2 must be properly connect ed to the receptacle and the desired 120 volts single phase 60 Hz a c load The cord set should be rated 30 a c amperes at 125 volts or greater for most electrical devices 120 240 VOLTS 20 AMP RECEPTACLE A 120 240 volts 20 amp locking type type mating con nector plug Rg 3 is required when using this receptacle L14 2OR A 4 wire cord set rated 20 a c amperes at 250 volt...

Page 7: ...240 volts at 20 amps A C single phase 60 Hz AC electrical lighting appliance tool and motor loads RECOIL STARTER not shown Used for starting the GN engine RUN STOP SWITCH not shown Set this switch to RUN before using recoil starter Set switch to STOP to switch OFF engine Located on engine block IDLE CONTROL SWITCH With this switch set to ON printed circuit board in control panel automatically redu...

Page 8: ...e generator engine Regular leaded gasoline may also be used if UNLEADED is not available Fuel tank capacity is 4 U S gallons _1 CAUTION DO NOT OVERFILL THE FUEL TANK ALWAYS ALLOW ROOM FOR FUEL EXPANSION WARNING NEVER FILL FUEL TANK INDOORS NEVER RLL FUEL TANK WHEN ENGINE IS RUN NING OR HOT DO NOT UGHT A CIGARET OR SMOKE WHEN FILUNG FUEL TANK TO START THE ENGINE CAUTION NEVER START OR STOP THE EN G...

Page 9: ...initial adjustment oi the idle Control With the unit running and warmed up tum the idle control bolt clockwise faster speed or counterclock wise slower speed until the engine speed is between 25 and 35 Hz 1500 2100 rpm See Fig 9 Lock the Idle Control Jam nut against the idle control bracket while the engine is still running at a range of 25 to 35 Hz JAM NUT IDLE CONTROL BOLT BRACKET FIG 9 Carburet...

Page 10: ... this page NOTE Use an automotive hydrometer to test battery state of charge and condition Follow the hydrometer manufacturer s instruc_onscarefully Generally a battery is considered to be at 100 state of charge when speQtic gravityof its flu_ as meas ured by hydrometer is 1 260 FIG 10 LOW OIL PRESSURE SHUTDOWN SYSTEM The engine is equipped w_tha low od pressure sensor that shuts down the engine a...

Page 11: ...running watts of all other connected loads The GUIDE below is provided to assist you in deter mining how many items your generator can operate at one time WATTAGE REFERENCE GUIDE RUNNING WA I rS Air Conditioner 12 000 Btu 1700 Battery Charger 20 amp 500 Belt Sander 3 1000 Chain Saw 1200 Cimular Saw 6 12 800 to 1000 Coffee Maker 1000 Compressor 1 HP 2000 Compressor 3 4 HP 1800 Compressor 1 2 HP 140...

Page 12: ...SLOTS EVEN IF THE ENGINE IS NOT RUNNING DAMAGE TO THE UNIT OR PERSONAL INJURY MAY RESULT ENGINE MAINTENANCE CHECKING OIL LEVEL See OPERATION sectionon Page 4 for informationon checking oil level Oil levelshould be checked before each use or at least every eight hours of operation Keep oil level maintained CHANGING OIL AND OIL FILTER Change oil after first 8 hours of operation Change oil every 50 h...

Page 13: ... forest covered brush covered or grass coveredunimprovedland it must have a spark arrestor The sparkarrestormustbe maintainedingoodcondition by the owner operator Clean and inspect the spark arrestor as follows To remove the heat shield from the muffler Fig 15 remove the nine screws that connect the shield to the muffler To clean or replace foam pre filter Remove air cleaner cover then foam pre ti...

Page 14: ...ARBURETOR The carburetor of your generator set is preset at the factory DO NOT TAMPER WITH THE CARBURETOR as this will void the warranty for the emission control system If your generator is to be used at an altitude above 5 000 feet consult with a Sears Authorized Service Facility regarding high altitude jetting changes ADJUSTING VALVE CLEARANCE After the first 50 hours of operation you should adj...

Page 15: ...OL J NOTE Using a fuel additive such as Sears Craftsman Fuel Stabilizer or an equivalent will prevent gum depositsfrom form ing in the generator sfuel system While engine is still warm drain oil from crankcase Refill with fresh oil See BEFORE STARTING EN GINE on Page 2 for oil recommendations Remove spark plug and pour about 1 2 ounce 15ml of engine oil into cylinder Crank slowly to distribute oil...

Page 16: ...en or dosed 10 Enginehas lostcompression 11 12 Intakevalve stuck opan orclosed 12 13 Enginecompressionlost 13 14 Failed battery 14 1 Out of gasoline 1 2 Lowoil level 2 1 Load is too high 1 2 Dirtyair filter 2 1 Choke is opened too soon 1 2 Carburetoris runningtoo rich 2 or toolean 13 Connect anotherdevice that is in goodcondition Disconnectshorted electricalload Contact Sears Service Department Se...

Page 17: ...W_ RZNG D AGRAH BtTTERy I_CT F JER ...

Page 18: ...LTS 30 AMP 1 REQ 18 84198 TWISTLOCK OUTLET 1 REQ 19 84197 30 A CIRCUIT BREAKER 1 REQ AMP CIRCUIT BREAKER 2 REQ 21 75476 ON OFF ROCKER SWITCH 1 REQ 22 22264 RUBBER GROMMET 1 REQ 23 51715 10 A CIRCUIT BREAKER 1 REQ 24 84534B SYSTEM CONTROL BRD 1 REQ 25 84335 26 82542 OESCRIPTION IDLE CONTROL TRANSFORMER 1 REQ RUBBER GROMMET 1 REQ BUS BAR 1 REQ 3 0 X 12MM SCREW 2 REQ 3 5 X 18MM SCREW 4 REQ CIRCUIT BR...

Page 19: ...CRAFTSMAN 4200XL DELUXE PORTABLE GENERATOR 580 327140 REPAIR PARTS 7O 71 66 49 50 _ 6 Jr 52 73 I0 56 41 _5 DETNL X 3 35 69 11 3O 68 22 14 16 ...

Page 20: ...REEN Spark An estor 62 B2549 2 22 83071 1 MUFFLER 64 77026 1 23 81917 1 PIN RollM4 x 10 66 93826 1 25 66825B 1 BEARING Rear Carrier 67 96409 1 26 85652 2 MOUN_ Vibra don 68 77816 1 27 45771 2 NLrI_ M8 Hex 59 B1432 1 30 74908 4 TAPTITE M5 0 8 x 10 Long 70 B1779 2 32 86308 4 BOLT M6 1 0 x 115Stator 71 B2347 2 33 65795 1 RECTIFIER Batten Charge 72 B2555 1 34 66849A 1 TAFT iE M5 0 8 x 20 Long 73 51757...

Page 21: ...eq 39 88396A GovernorGear Assembly 1 req 40 83235 GovernorGear C Ring 1 req 41 80336 GovernorSpool 1 req 42 88397 1 8 NPT Pipe Plug 1 req 43 77161 Camshaft Assembly 1 req 44 77160 Crankcase Gasket 1 req 45 76307 Valve Stem Seal 1 req 46 88403 Cylinder Head Gasket 1 req 47 72657 Oil PressureRelief Cover 1 req 48 88412 Oil Pressure Spring 1 req 49 76329 5 16 Ball 1 req 50 21942 M5 Form Screw 1 req M...

Page 22: ...d Carburetor Air Box Gasket Canal Cover Carburetor Manifold Gasket Carburetor 220cc Air Cleaner Base M6 x 12mm Capscrew 8 x 3 8 Plastite Screw Air Filter Precleaner Choke Knob MUFFLER 73 ITEM PART NO DESCRIPTION 73 89476 74 40976 75 88688 76 66476 83038 Muffler Gasket 1 req M8 x 20mm Capscrew 2 req Small Muffler 1 req M6 x 12 HHFS 2 req Spark Arrestor not shown 79A 79B FLYWHEEL 9O ITEM PART NO DES...

Page 23: ...e Connector Housing 1 req White Wire Assembly 1 req M6 Lock Washer 2 req M6 x 30mm Screw 2 req Ignition Coil 1 req Tinnerman Clamp 1 req Low Oil Shutdown Module 1 req M6 x 10ram Screw 1 req ITEM PART NO QTY DESCRIPTION 20 72347 21 86962 22 85953 23 83502 24 83512 25 78604 26 66476 27 83503 28 83781 29 86384 30 86037 Spark Plug 1 req Governor Lever 1 req Wear Washer 1 re Adjust Screw 1 req M8x 15mm...

Page 24: ...LTER ADAPTER 1 REQ M6 x 20ram SCREW 2 REQ OIL PRESSURE SWITCH 1 REQ OIL FILTER 1 REQ RECOIL STARTER 91 82 86 88 ITEM PART NO DESCRIPTION 82 92984 83 45756 84 78609 85 78608B 86 90695A 87 89739 88 66476 89 A2799 90 A2842 91 78651C TOP WRAPPER 1 REQ M6 x 10ram SCREW 4 REQ COVER BOLT 2 REQ SEARS AIR BOX COVER 1 REQ BLOWER HOUSING 1 REQ LOWER WRAPPER 1 REQ M6 x 12ram CAPSCREW 9 REQ RECOIL ASSEMBLY 1 R...

Page 25: ... RESPONSIBILITIES As the lawn and garden equipmentengine owner you are responsiblefor the performance of the required maintenancelistedinyourOwner sManual Sears recommendsthatyouretainall receiptscovering maintenance on yourlawn andgarden equipmentengine butSears cannotdeny warrantysolelyfor the lack of receiptsorfor yourfailure to ensurethe performance of all scheduledmaintenance As the lawn and ...

Page 26: ... by the failure of a warranted part still under warranty WHAT IS NOT COVERED All failures caused by abuse neglect or improper maintenance are not covered ADD ON OR MODIFIED PARTS The use of add on or modified parts can be grounds for disallowing a warranty claim Sears is not liable to cover failures of warranted parts caused by the use of add on or modified parts HOW TO FILE A CLAIM If you have an...

Page 27: ...t alternatororengine or arts whichhave beensubjectedto improperor unauthorizedinstallation or alteration misuse negligence accident over oeding overapseding impropermaintenance repairor storage so as inSEARS sjudgment to adverselyaffectitsperform ance and reliability NORMALWEAR As with all mechanical devlcea engines need periodic parts service and replacement to per form well This warranty will no...

Page 28: ...lace the bottom of the generator cradle on a flat even surface 2 Place axle stud through wheel retainer on cradle frame 4 Use wrench to secure the axle stud to frame with 5 8 18 jam nut 5 Install the other axle stud in the same manner NOTE Be sure to install the wheel with raised hub inboard 6 Place flat washer over axle stud tip unit and installthe wheel 7 Retain wheel on axle stud with flat wash...

Page 29: ...egurldad Instrucciones Antes de Operar Este Equlpo CRAFTSMAN 120 240 VOLTIOS 4200 VATIOS C A 12 VOLTIOS C D CARGAS DE BATERIA GENERADOR PORTATIL DE LUJO Ensamble Operaci6n Responsabilidades del Cliente Servicio y Ajuste Partes de Recambio SEARS ROEBUCK and CO Hoffman Estates IL 60179 U S A NTo deParteB2552 Rev I 3 27 98 ...

Page 30: ...s aqui adelante pueden ser ordenadas a trav6s de los Centros de Servicio de Sears Roebuck and Co y la mayoria de las Almacenes de Venta al Detal SIEMPRE PROPORCIONE LA SIGUIENTE INFORMACION CUANDO ESTE ORDENANDO PARTES DE REEMPLAZO PRODUCTO m MAQUINA LAVADORA DE ALTA PRESION NUMERO DE MODELO 580 327140 NUMERO DE LA PARTE DESCRIPCION DE LA PARTE A su mercancia de Sears se le ha afiadid valor debido...

Page 31: ...esdan de juegos de cables clasificadosen 125 voltiosCA de 20 a 30 amperioso 250 volttosCA a 20 ampenos o mayor Algunos disposltivospueden requerir una clasificact6n mayor o menor Refidrase al manual del Propietario de disposilJvo el6ctricopara las recomendecionesdel fabd _apte Los jue gosde cables que son muy peque_os en larnetro o muy largosse sobrecalentardn para despuds dat_arse y pueden causar...

Page 32: ... siga las reglas de seguridad Siga una programacibn de mantenimiento regular cui dado y utilizaci6n de su generador Siga las instrucciones de las secciones de Man tenimiento y Almacenaje de este Manual del Propie tado ESPECIFICACIONES DEL PRODUCTO Especiflcaclones del Generador POTENCIA NOMINAL MAXIMA 4200 Watts 4 2 kW VOLTAJE NOMINAL 120 240 Voltios AC CORRIENTE DE CARGA NOMINAL MAXIMA 35 17 5 AC...

Page 33: ...Avedas 13 Diagrama do Conexi6n 14 E Encendido del Motor 5 Especificaciones 1 G Garanfia 23 26 Gasolina 5 Guta de Referencia 8 Indlce J Interruptores Automdticos de Circuito 4 J Juegos de Cables 4 L Lubdcaci6n 5 M Mantenimiento Acuerdo 1 Limpieza del Generador 9 Mantenimientodel motor 9 RecomendacionesGenemles 9 Maintenimiento del Generador 9 Medidas de Seguridad para la Baterla 6 Montaje 3 Motor A...

Page 34: ...da CA 60 Hz monof sica de 120 voltios El juego de cablesdebe ser clasificadocomo de 30 CA amperiosa 125 voltios o mayor parala mayorfa de losdispositivos el_tricos Fig 2 CORDONESDE 3 ALAMBRES _ A L NEOTRO TIERRA FIG 2 CORDONES DE l_ ot y_ _k_ j J X cargado _l_cargado _ TIERRA verde FIG 3 CONECTANDO A TIERRA EL GENERADOR El Cx_igo El_ ctrico Nacionalrequiemque el marcoy las partes conductoras el_ c...

Page 35: ... apropiada del generador le ayudard a prevenireldctrica de CA electrodomdsticos her remientas y motores Los conectores de c_errepor g roson necesarios cuando utlhce esta toma TOMA DE 120 240 VOLTIOS Puede ser utilizada para suministrar energia el6ctrica para el funcionamJento de CA de hasta 240 voltios a 30 amps monofdsica 60 Hz cargas de iluminaci6n eldctrica de CA electrodomdsticos her ram entas...

Page 36: ... I ADVERTENCIA SE DEBE EL GENERADOR SECO I SI SE OPERA EL GENERAl OR EN LA LLUVIA EL I USARIO PODRIA RECIBIR UN CHOQUE ELEC I TRICO Y LA HUMEDAD PODRIA DA_IAR LOS COM PONENTES DEL GENERADOR C6mo arrancar el motor Desconnecte todas las cargas el6ctricas del generador Localice el interrupter de Encender Apagar On Off del Control de Marcha en VacJo en el tablero de control y p6ngalo en la posicibn OF...

Page 37: ...ibre cuando realice el ajuste inicial del Control Libre Con la unidad funcionando y caliente gire en sentido de las manecillas del reloj el pemo del control libre velocidad mds rdpida o en sentido contrario de las manecillas del reloj velocidad n_s lenta haste que la velocidad del motor est6 entre 25 y 35 Hz 1500 2100 rpm Vea la Figure 9 PERNO DE CONTROL EN VACIO MENSULA FIG 9 Asequre la Contretue...

Page 38: ... para autorn6viles pare prober el estado de carga y condici6n de la baterla Siga cuidados mente las instrucciones del fabricante del hidr6meter En general se considera qua una bater m estd en el 100 de estado de carga cuando la gravedad especifica de su liquido medido por el hidrbmeter es de 1 260 SISTEMA DE APAGUE DE PRESION BAJA DEL ACEITE El motor viene equipado con un detector de prasi6n baja ...

Page 39: ...atiajo alto do arranquo cuando se eligen los aparatos elt_ctricos para conectar a sus _ enerador Primero calcule los vatios que se neces tan para arrancar el motor rods grande Agregue a esa cifra los vaUos de funcionamiento de todas las otras cargas conectadas La GUIA a continuaci6n se provee para asistido en determinar cuantas piezas su ganerador puede operar al mismo tiempo GUIAS DE REFERENCIA D...

Page 40: ... NO ESTA EN FUNClONAMIENTO PUEDE I OCURRIR DAI_IO A LA UNIDAD O LESION PER SONAL MANTENIMIENTO DEL MOTOR C6mo Examinar el Nlvel del Aceite V6ase ANTES DE ARRANCAR EL MOTOR en la Pagina 3 para la informa ci6n sobre c6mo examinar el nivel del aceite El nivel del aceite deba axaminarse antes de cada uso o por Io mence cada ocho horas de operaci6n Mantenga el nivel del aceite bien servido C0mo Camblar...

Page 41: ...PLAZO DE LA BUJ A Cambie la bujia cada 100 horas de operack_ o una vez el ai_o Io que pdmero tenga lugar Esto ayudard a que el motor arranque rnds fdcilmente y a que funcione mejor Reemplace con una bujia Champion RC12YC o un tipo equivalente Establezca la separaci6n de los electrodos de la bujia a 0 76mm LIMPIEZA DE LA MALLA DEL APAGACHISPAS El silenciador de escape del motor tiene una malla de a...

Page 42: ...lamente a la velocidad apropiada AI gunos dispositivos el6ctricos conectaclos podrlan dei_arse con una COMO AJUSTAR EL CARBURADOR El carburador de su generador es ajuste et el manufacturer NUNCA AJUSTE EL CARBURADOR o cancelara la gar antia del sistema de control de emisiones El rendimiento del motor puede ser afectado en altitudes por encima de 5 000 pies Si piensa que su carburador necesita ajus...

Page 43: ...STE FRIO Mientras el motor estd todav ta caliente drene el aceite del cdrter Vuelva a Ilenar con aceite fresco Vdase ESPECIFICACIONES en la Pdgina 1 para las re comendaciones de aceite Quite la bujia y vacle como 15ml del aceite del motor en el cilindro Arranque lentarnente 10amdistribuir el aceite I _ PRECAUCION Evltl el rock deed el mguJerode Is bu a uando so mmmca el motor lentament_ Instale la...

Page 44: ...Coloque del interrupteren RUN enblende y fundona mal la bujla 6 Bujiadefectuosa 7 Agua en la gasolina 8 Sobmcebado 2 Limpieo reemplace e_depurader de aim 3 Ll_ netoco i combustiblefresco 4 Drene el tanque de gasolina Ildnolocon combustiblefresco El motor se apaga duranteel funcionamiento Le falta fuerza al motor El motorcambiade dtmo 9 Mezcla de combustible excesivamente dca 11 El motor ha perdido...

Page 45: ...OIAGRAMA ELECTRIOO TUERCA EN EL I_ X_IE O_ MOTOR ...

Page 46: ...GENERADOR DE CRAFTSMAN DE 4200 VATIOS CA 580 327140 REPUESTO PARA LISTE DE PARTES VEA LA PA GINA 15 VERSION EN INGLES Dibjuo Nro 87407 15 ...

Page 47: ...GENERAl OR DE CRAFTSMAN DE 4200 VATIOS CA 580 327140 REPUESTO 7O 49 5O 71 74 _ 47 3 64 52 4 35 38 11 14 16 13 DETNL Y Dibujo Nro B2554 16 ...

Page 48: ...GENERADOR DE CRAFTSMAN DE 4200 VATIOS CA 580 327140 REPUESTOS PARA LISTE DE PARTES VEA LA PA GINA 17 VERSION EN INGLES 17 Dibujo Nro 97193 ...

Page 49: ...CRAFTSMAN 4200 WATt DELUXE AC GENERATOR 580 327140 REPAIR PARTS PARA LISTE DE PARTES VEA LA PAGINA 18 VERSION EN INGLES 18 ...

Page 50: ...CRAFTSMAN 4200 WATT DELUXE AC GENERATOR 580 327140 REPAIR PARTS PARA LISTE DE PARTES VEA LA PAGINA 19 VERSION EN INGLES 19 ...

Page 51: ...CRAFTSMAN 4200 WATr DELUXE AC GENERATOR 580 327140 REPAIR PARTS PARA LISTE DE PARTES VEA LA PAGINA 20 VERSION EN INGLES 2O ...

Page 52: ...CRAFTSMAN 4200 WATT DELUXE AC GENERATOR 580 327140 REPAIR PARTS PARA LISTE DE PARTES VEA LA PAGINA 21 VERSION EN INGLES ...

Page 53: ...NOTAS 22 ...

Page 54: ...NOTAS 23 ...

Page 55: ...brecarga velocidadaxossiva mantenimiento mpamiones o elmace namientoinadecuados de modoqua an la opini6nde SEARS afecten advorsamante su mndimionto y confiabilidad Degaste Normal Comocontodos losaparatoselE_ctdcos losmotores necesitanservicioy reemplazoped_lico para qua den buenrendimiento Estagamnt a nocubrir mpamck_ncuandoel usonormal ha agotadola duraci6nde una pieza o de unmotor No hay ninguna...

Page 56: ...NOTAS 25 ...

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