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Summary of Contents for 580.328391

Page 1: ...ow all Safety Rules and Instructions Before Operating This Equipment 120 240 VOLT 8000 WATT DELUXE PORTABLE GENERATOR o Assembly o Operation o Customer Responsibilities o Service and Adjustment o Repair Parts SEARS ROEBUCK and CO Hoffman Estates IL 60179 U S A P t No_984239 _vi_o 3 7 t6 96 ...

Page 2: ...eres or 250 AC volts at 20 arnps or greater Some devices may require a higher or lower rating o Refer to the Owner s manual of the electrical device for the manufacturer s recommendations Cord sets that are too small in diameter or too long will o overfreat become damaged and may cause prop erty damage and or electrical shock The generator engine consumes oxygen and gives off DEADLY carbon monoxid...

Page 3: ...CUSTOMER RESPONSIBILIT ES o Read and observe the safety rules o Follow regular schedule in maintaining caring for and using your generator Follow the instructions under Maintenance and Stor age sections of this Owner s Manual PRODUCT SPECIFRCATRONS Generator Specifications RATED MAXIMUM POWER RATED VOLTAGE RATED MAXIMUM LOAD CURRENT RATED FREQUENCY PHASE TYPE OF BATTERY BATTERY CHARGE Amps Volts 8...

Page 4: ...tomer Responsibilites Agreement 1 E Head bolts 11 H Idle Control 8 L Low Oil Shutdown 9 Lubrication 7 11 Mm Maintenance Agreement 1 Cleaning generator 11 Engine maintenance 11 General Recommendations 11 Generator Maintenance 11 Receptacles 4 Retarque head bolts 11 S Safety Rules inside cover Service and Adjustments 13 Service Recommendations 14 Specifications 1 Starting Engine 7 Stopping Engine 8 ...

Page 5: ...ck Plugs Battery Charge Cable Part Packed in Parts Bag Not Shown Full Size Battery Bracket 2 Battery Connector Cables Parts Packed in Parts Bags Shown Full Size lHtllllll lllli 2 Hex Nuts 1 4 2 Lock Washers 1 4 4 Hex Head Capscrews M8 x 45mm 7 Lock Nuts M8 1 Vibration Mount Hex Head Capscrew M8 x 30mm 2 Hex Head Capscrews M8 x 20mm Washer M8 2 Retainer Pins 2 Washers 5 8 2 Fiat Washers 1 4 2 Space...

Page 6: ...y improve the portability of the 8000 watt Sears Craftsman Deluxe Gen erator Install the Wheel Kit as follows Place the generator on a flat hard surface_ o Slide axle Item 3 through holes in the brackets pro vided on the generator cradle Fig 1 and then add the two spacers Item 5 on each protruding end of the axle o Stand at engine end of generator and gently tilt gener_ ator forward high enough to...

Page 7: ...n using this receptacle A 4 wire cord set rated 30 AC amperes at 250 volts or greater is required and must be connected to the plug and to the desired loads Order NEMA type L14 30P 240 VOLTS 50 AMP RECEPTACLE Fig 5 This receptacle is rated 50 AC amperes at 250 volts You need a 3 prong grounded connector plug with same rating to use with this outlet Although current capacity of outlet is rated at 5...

Page 8: ...r Ioads_ Locking type connectors are required when using this receptacle 120 VOLTS 20 AMP RECEPTACLE May be used to supply electrical power for the operation of 120 volts at 20 amps AC single phase 60 Hz AC electrical lighting appliance tool and motor Ioads Locking type connectors are required when using this receptacle 12 VOLT D C RECEPTACLE Recharge a discharged 12 volts automotive type battery ...

Page 9: ...al loads from generator receptacles be fore starting the engine Never start or stop the engine with electrical devices plugged into panel receptacles and turned on Start store and fuel the unit in a level position o Open the fuel shutoff valve Fig 7 Apply the choke Fig 8 Pull choke lever to its FULL CHOKE POSITION If engine is warm close the choke only part way or leave it fully open A warm engine...

Page 10: ...drogen gas while charging An explosive mix ture will remain around the battery for a long time after it has been charged The slightest spark can ignite the gas and cause an explosion Such an explosion can shatter the battery and cause blind ness or other serious injury A CAUTION DO NOT permit _noklng open flame sparks or any source of heat around a battery DO NOT use any lighter or other flame to ...

Page 11: ...nces and motors can usually be found on a data plate or decal affixed to the device Ifthe appliance tool or motor does not give wattage multiply 120 volts times ampere rating to determine watts volts x amps watts Some electric motors such as induction types require about two and a half times more watts of power for starting than for running This surge of power lasts only a few seconds when startin...

Page 12: ... A vacuum cleaner may be used to pick up loose dirt and debris o Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and open ings on the generator_ These openings must be kept clean and unobstructed CAUTION Never insert any object or tool through the air cooling slots even if the engine Is not running Damage to the unit or personal injury may result Chang...

Page 13: ...rtridge retainer and knob Carefully install foam pre cleaner o Install cover assembly onto air cleaner body Tighten latch securely FIG 16 SERVICE ENGINE AIR CLEANER Your engine will not run properly and may be damaged if you run it using a dirty air cleaner Clean or replace foam pre cleaner every 25 hours of operation Service cartridge every 100 operating hours or once annually whichever comes fir...

Page 14: ... FIG 19 SERVnCE FIECOMMENDATaON HOURLY OPERATING INTERVAL MAINTENANCE TASK 1 Check oil level 2 Change engine oil EVERY8 HOURSOR BEFOREUSE 25HOURSOR YEARLY 5OHOURS OR YEARLY NOTE 1 NOTE 2 10OHOURS OR YEARLY 3 Change oil filter X 4 Service air cleaner X NOTE2 NOTE3 X 5 Clean cooling system 6 Inspect clean spark arrestor and muffler 7 Replace clean spark plug 8 Replace in line fuel filter 9 Prepare f...

Page 15: ...at an altitude above 5 000 feet consult with a Sears Authorized Service Facility regarding high attitude jetting changes ENGINE PERFORiV1ANCE PROBLEMS If your engine is running below its normal performance level you could check for the following problems Check Compression R em0ve spark plug and hold thumb over spark plug hole v_qile cranking engine_ Compression should be sufficient to push thumb o...

Page 16: ... CARBU RETOR ARE EMPTY USE FRESH FUEL NEXT SEA SON SEE STORAGE INSTRUCTIONS FOR ADDI TIONAL INFORMATION NEVER USE ENGINE OR CAR BURETOR CLEANER PRODUCTS IN THE FUEL TANK NOTE Using a fuel additive such as Sears Craftsman t Fuel Stabilizer or an equivalent will prevent gum deposits from forming in the generator s fuel system o While engine is still werm0 drain oil from crankcase Refill with fresh o...

Page 17: ...mpression 11 Intake valve stuck open or closed 12 Engine shuts down during operation Engine lacks power Engine hunts or falters No battery charge DC output battery will not charge 13 Engine compression lost 13 14 Failed battery 14 1 Out of gasoline 2 Low oil level t_ Load is too high 2 Dirty air filter 2 Choke is opened too soon Carburetor is running too rich or too lean 1 Battery posts corroded 2...

Page 18: ... 3O O_ 0 33 if z m r x m m z m 0 _ if ...

Page 19: ...9 52858 22247 39253 22145 39287 DESCRIPTION HANDLE 1 REQ WHEEL 2 REQ AXLE 1 REQ RETAINING PIN 2 REQ WHEEL SPACER 2 REQ SUPPORT LEG 1 REQ VIBRATION MOUNT 1 REQ HEX HEAD CAPSCREW M8 1 25 X 30ram 1 REQ LOCK NUT M8 7 REQ WASHER WHEEL 2 REQ HEX HEAD CAPSCREW M8 1 25 x 20mm 2 REQ WASHER VIBRATION MOUNTING 1 REQ HEX HEAD CAPSCREW M8 1 25 X 45mm 4 REQ 17 Drawing No 9 3 374 ...

Page 20: ...6 68 49 43 18 TO a 66 53 54 TO STEPPER MOTOR 44 24 41 38 42 DETAIL OF _ ELECTRIC START 40 SWITCH TO STARTER TO PO81 RVE BA I rERY TERMINAL 33 _ 1 _ z 4 _3 m r rrl X r11 O G_ m Z m 33 O 33 GO _D 33 rli 33 O 33 4 O_ ...

Page 21: ...f Washer 2 req_ 60 74041 Ground Wire 1 req 61 22473 No 10Self driller Capscrew 13req 62 182 53621 No 10 Shakeproof Washer 1 req 63 183 53621 Engine Decal 1 req 64 184 53621 Akbox V Twin Decal 1 req 65 96378 Danger Stap Decal 1 req 66 96717 Control Panel Decal req 68 73054 Unit Decal 1 reqJ 70 93074 Data Plate Decal 1 req 71 98214 Caution Hot Muffler Decal 1 req 72 56892 M6 t 0 x 16ram Capscrew 2 r...

Page 22: ...ff 4 req M4 07 Hex Nut 12 req 6 Lockwasher 16 req M3 0 5 x 10ram Screw 6 req M4 O 7 x 10ram Screw t2 req rrEM 16 17 18 19 20 21 22 23 24 25 28 27 31 32 33 34 35 36 PART NO 38150 23365 66822 43182 75207 A 78653 93986 91526 49226 23897 75207 74190 92953 80077 94117 84028 64525 64526 DESCRIPTION 8 Flat Washer 12 req 8 Shakeproof Washer 12 req 12V DC Outlet Bracket 1 req M3 Lock Washer 4 req 30 Amp Ci...

Page 23: ...NE ADAPTOR HOUSING 1 REQ ROTOR ASSEMBLY 1 REQ BALL BEARING 1 REQ FLAT WASHER SPECIAL 1 REQ 5 16 24 x 11 ROTOR BOLT 1 REQ STATOR ASSEMBLY 1 REQ REAR BEARING CARRIER 1 REQ BEARING CARRIER GROMMET 1 REQ M6 1 0 x 200mm STATOR BOLT 4 REQ M6 LOCK WASHER 4 REQ BATTERY CHARGE RECTIFIER 2 REQ M5 08 x 16ram TAPTITE SCREW 2 REQ BRUSH HOLDER ASSEMBLY 4 REQ M5 08 x 10mm SCREW 4 REQ REAR BEARING CARRIER PANEL 1...

Page 24: ...CRAFTSMAN 8000 WATT DELUXE A C GENERATOR 580 328391 REPAIR PARTS 23 525 13 75 _19 222 823 116B 243 209_ 209 __ r_ GAsK_rs_r 1 Assemblies include all parts shown in frames 22 ...

Page 25: ...580 328391 REPAIR PARTS t121 CAR_REIOROV_HAUL QT I _ 3 467 _ 643 535 714 161 _37 305 1004 3O5 307 573 305 308_1 7z2 122A _ 883 ST 116A rt6 16B Assemblies include a parts shown in frames 722 722A BREATHER GASKET SET 423 Q6 VALVE OVEe AUL _tT 23 ...

Page 26: ...CRAFTSMAN 8000 WATT DELUXE A C GENERATOR 580 328391 REPAIR PARTS 334 332 3 354 _20 _ 801 513 544 310 _188 24 ...

Page 27: ...62 Washer Retainer 805007 Spring Washer 805054 Governor Shaft Seal u ITEM 91 85 98 102 103 104 106 108 116 116A 116B 116C 117 118 119 121 122 125 127 130 131 141 147 161 166 166A 167 171 187 188 189 192 201 206 2O7 2O8 2O9 209A 216 216A 222 227 232 239 24O 243 271 277 28O 300A 3O4 305 307 PART NO 79260 79261 79262 79263 79264 79265 79266 79267 68573 70506 70541 79268 79269 79270Q 79271 79272 70553...

Page 28: ...67806 718 68555 722 75262 722A 75263 727 70129 783 75264 901 75265 802 75266 803 75267 819 68572 823 70542 842 80007 851 75272 862A 86449 864 67195 866 72307 868 70122 869 67910 870 67911 871 67813 876 75268 879 72304 883 67897 884 74807 896 75270 955 80006 978 68548 982 68527 987 80010 991 69341 1003 80011 I1004A 86450 i1014A 86451 1022 67920 1023 69328 1024 70539 1025 70536 1026 70577 1026A 8000...

Page 29: ...jected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in SEARS s judgment to adversely affect its performance and reliability NORMAL WEAR As with all mechanical devices engines need periodic parts service and replacement to peform well This warranty will not cover repair when normal use has exh...

Page 30: ...awn and garden equipment engine owner you are responsible for the performance of the required maintenance listed in your O_ler s Manual Sears recommends that you retain all receipts covedng maintenance on your lav_ and garden equipment engine but Sears cannot deny warranty solely for the lack of receipts or for your failure _ ensure the performance of all scheduled maintenance As the lawn and gard...

Page 31: ...y the failure ofa v_arranted part s_ll under warranty WHAT IS NOT COVERED All failures caused by abuse neglect or improper maintenance are not covered ADD ON OR MODIFIED PARTS The use of add on or modified parts can be grounds for disallowing a warranty claim Sears is not liable to cover failures of warranted parts caused by the use of add on or modified parts HOWTO FILE A CLAIM If you have any qu...

Page 32: ...wer Housing of the engine adjacent to the spark plug All parts listed herein may be ordered through Sears Roebuck and Co Service Centers and most Retail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOL LOWING INFORMATION e PRODUCT PORTABLE GENERATOR e MODEL NUMBER 580 328391 o PART NUMBER e PART DESCRIPTION Your Sears merchandise has added value when you consider that Sears has service units ...

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