TEKTROL TEK-FLEX 4100A Instruction Manual Download Page 1

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Technology Solutions

EK-

LEX 4100

Explosion Proof Guided Wave

Radar Level Transmitter

Instruction Manual

Document Number: IM-4100A

www.tek-trol.com

Summary of Contents for TEK-FLEX 4100A

Page 1: ...Technology Solutions TEK FLEX4100A Explosion Proof Guided Wave Radar Level Transmitter Instruction Manual Document Number IM 4100A www tek trol com...

Page 2: ...Customer Support 796 Tek Drive Crystal Lake IL 60014 USA Tel 1 847 857 6076 1 847 655 7428 www tek trol com No part of this publication may be copied or distributed transmitted transcribed stored in...

Page 3: ...ormation for nozzles 21 3 5 3 Installation requirements for concrete roofs 23 3 6 Installation recommendations for liquids 24 3 6 1 General requirements 24 3 6 2 How to attach probes to the bottom of...

Page 4: ...PACTware 63 5 5 Remote communication with the AMS Device Manager 64 6 Operation 65 6 1 User modes 65 6 2 Operator mode 65 6 3 Supervisor mode 68 6 3 1 General notes 68 6 3 2 How to get access to the...

Page 5: ...7 Disposal 113 8 Technical data 114 8 1 Measuring principle 114 8 2 Technical data 117 8 3 Pressure temperature table for probe selection 122 8 4 Guidelines for maximum operating pressure CRN certific...

Page 6: ...r settings 138 9 9 HART menu tree for AMS 140 9 9 1 Overview AMS menu tree positions in menu tree 140 9 9 2 AMS menu tree details for settings 141 10 Appendix 144 10 1 Order code 10 2 List of spare pa...

Page 7: ...80 1 0 0 27 1 0 0 34 2139590100 3 2010 03 01 2 02 82 1 02 82 1 1 0 0 28 1 0 0 35 4000659401 2 1 3 2010 05 01 2 02 83 1 02 83 1 1 0 0 28 1 0 0 37 3 4000659401 4 3 n a 2012 03 05 2 02 84 1 02 84 1 1 0 0...

Page 8: ...GER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation CAUTION If you install a device with a rod or cable probe in a non metallic tank or open air...

Page 9: ...not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpos...

Page 10: ...ead the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have a...

Page 11: ...to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses t...

Page 12: ...ched and you ordered the segmented probe option only part of the probe is attached to the device For the assembly procedure of the segmented single rod probe refer to How to assemble the single rod pr...

Page 13: ...the single rod probe segmented probe on page 40 For the assembly procedure of the segmented coaxial probe refer to How to assemble the segmented coaxial probe on page 43 The assembly instructions and...

Page 14: ...refer to Technical data on page 127 The device has a set up wizard fully potted electronic sub assemblies and online help functions You usually will not need this document to install set up and operat...

Page 15: ...rence and heat number 3 Gasket material data refer to the illustration that follows Figure 2 4 Symbols for the supplied gasket material on the side of the process connection 1 EPDM 2 Kalrez 6375 WARNI...

Page 16: ...try cable entry size Notified body for radio approval 2 Hardware revision Software revision 3 Nominal voltage for operation For further information refer to Non Ex devices on page 57 4 Degree of ingre...

Page 17: ...e elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate WARN...

Page 18: ...a hoist 2 Wind cable probes greater than 400 mm 16 in diameter 3 Do not hold the probe when you lift the device 4 Do not wind the flexible conduit less than 330 mm 13 in diameter WARNING If you do no...

Page 19: ...perature range of the gasket material unless the device is a High Temperature version Refer to the table Temperature ranges for gaskets that follows and to Technical data on page 130 Ex devices see su...

Page 20: ...only The process connection temperature range is 20 150 C 4 302 F INFORMATION Single rod probes with protective sheath option only Single rod probes with protective sheath option only Single rod prob...

Page 21: ...a high nozzle make sure that the probe does not touch the side of the nozzle attach the probe end We recommend that you use a coaxial probe this solution is applicable only to liquids INFORMATION It i...

Page 22: ...too near to the product inlet 3 If it is not possible to put the device in the recommended position install a deflector pipe Figure 3 8 How to prevent build up of product around the process connectio...

Page 23: ...axial probes in clean liquids that are not too viscous Figure 3 9 Installation on a concrete roof 1 The diameter d of the hole must be greater than the thickness t of the concrete 2 If the thickness t...

Page 24: ...ypass chamber or stilling well 3 Keep the probe straight If the probe is too long shorten the probe length Make sure that the device is configured with the new probe length For more data on the proced...

Page 25: ...conductive The standpipe must be straight There must be no sudden changes in internal diameter greater than 1 mm 0 04 The standpipe must be vertical Recommended surface roughness 0 1 mm 0 004 Stillin...

Page 26: ...nds on the minimum layer to be measured i These holes help the liquids to move freely Deburr the holes If the probe has a counterweight make sure that there is enough space between the counterweight a...

Page 27: ...e 3 20 Installation recommendations for bypass chambers 1 Bypass chamber for tanks that contain one liquid 2 Bypass chamber for tanks that contain more than one liquid 3 Distance between holes minimum...

Page 28: ...ured level of liquid There must be more process connections along the length of the bypass chamber These must have a minimum diameter of 25 mm 1 with a minimum distance of 100 mm 4 between the holes I...

Page 29: ...pherical tank Figure 3 23 How to install the device on a spherical tank 1 Install the device on top of the tank 2 If the top platform has the shape of a nozzle do not install the process connection to...

Page 30: ...le to horizontal cylindrical tanks CAUTION Calculate volume and mass values carefully for conversion tables Volume does not increase in the same proportion as level Figure 3 24 How to install the devi...

Page 31: ...ent too much bending and traction If necessary attach the probe to the bottom of the tank Figure 3 25 Installation recommendations for solids 1 We recommend installation without a nozzle If not h 50 m...

Page 32: ...r than 10 m 33 ft we recommend that you do not attach the end of the probe CAUTION Risk of damage to the cable probe High loads can break the cable If the load on the 8 mm 0 32 single cable probe is m...

Page 33: ...ingle rod probes that are not segmented single piece probes Figure 3 26 Equipment needed to assemble the device 1 Union nut 2 2 locking nuts 3 Housing assembly 4 Single rod probe 5 Tools two 8 mm open...

Page 34: ...od have the same ID numbers Remove the sticker from the probe Part 1 Check the order number on each component Figure 3 27 Part 1 Check the order number on each component 34 www tek trol com Technology...

Page 35: ...o the housing assembly 4 Tighten these nuts with the two 8 mm open ended wrenches 5 Continue the assembly procedure on the page that follows Part2 How to attach the locking nut and union nut Figure 3...

Page 36: ...ches the housing assembly 4 Tighten the single probe with a 7 mm open ended wrench 5 Tighten the locking nut against the union nut with two 8 mm open ended wrenches Part 3 How to attach the locking nu...

Page 37: ...1 Converter and process connection 2 Bottom quantity 1 segment of the rod probe 3 Top and middle if more than one segments of the rod probe 4 Tools two 8 mm open end wrenches not supplied 5 Lock nuts...

Page 38: ...he process connection 3 Use two 8 mm open end wrenches to tighten the union nut against the lock nut Part 1 How to assemble the segmented single rod probe Figure 3 31 Part 1 How to assemble the segmen...

Page 39: ...union nut on the top segment if there are middle segments Use two 8 mm open end wrenches to tighten the union nut against the lock nut Repeat this step for the other segments 5 Attach the bottom segm...

Page 40: ...d 5 PTFE spacer 1 spacer per probe segment 6 Middle quantity 1 or more and bottom quantity 1 segments of the coaxial tube 7 Union nut with 2 socket set screws M5 5 1 union nut per segment of the coaxi...

Page 41: ...ssemble one of the middle rod segments with a pair of lock washers on the attached screw and the signal rod below Use two 7 mm open ended wrenches to tighten the assembled parts to a torque of 2 3 Nm...

Page 42: ...again until the end rod segment and end coaxial tube are attached 5 Use the 2 pipe wrenches to tighten the coaxial tubes in the lock nuts 6 Use a 2 5 mm Allen wrench to attach and tighten the two HC...

Page 43: ...e and the process Align the gasket correctly on the flange facing of the nozzle Lower the probe carefully into the tank i For more data on cable probes refer to How to install a cable probe in the tan...

Page 44: ...Lower the probe carefully into the tank i For more data on cable probes refer to How to install a cable probe in the tank on page 48 Use 50 mm 2 wrench to attach the process connection to the tank Tig...

Page 45: ...the probe carefully into the tank Figure 3 38 Wind cable probes carefully 1 Do not wind cable probes less than 400 mm 16 in diameter WARNING If you bend the probe too much you will damage the device a...

Page 46: ...tal sheet is in contact with the thread stop on the device We recommend that you use DN 200 8 for flange connections If you have a device with a double rod double cable or coaxial probe you can ignore...

Page 47: ...ten the locking nut 2 with a 24 mm wrench Attach the wall bracket to a wall or pipe DN50 100 2 4 3 Loosen the housing locking screw 4 with a 5 mm Allen wrench Remove the housing 5 Figure 3 41 Part 1 o...

Page 48: ...Tighten the housing locking screw 7 Attach the flexible conduit to the probe 8 Tighten the flexible conduit locking screw 9 Figure 3 42 Part 2 of the assembly procedure 48 www tek trol com Technology...

Page 49: ...mm Dimensions in inches Figure 3 43 Dimensions of the wall bracket Dimensions mm a b c d e f g h i j Wall bracket 120 60 20 11 90 150 6 67 4 126 4 150 4 Dimensions inches a b c d e f g h i j Wall bra...

Page 50: ...ch not supplied for the lock screw on the signal converter 2 Cover for the coaxial hole on top of the process connection assembly not supplied CAUTION If you remove the housing put a cover on the coax...

Page 51: ...nuts on the weather protection Remove the bracket Lower the weather protection onto the device Turn the weather protection so that the keyhole points forward Attach the bracket Lift the weather protec...

Page 52: ...f the weather protection Turn the screwdriver counterclockwise Pull the top of weather protection up and forward i This will open the weather protection Figure 3 46 How to open the weather protection...

Page 53: ...o the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by p...

Page 54: ...not operate and the output will be 0 mA Figure 4 2 Electrical connections for non Ex devices 1 Power supply 2 Resistor for HART communication 3 Output 1 14 30 VDC for an output of 22 mA at the termin...

Page 55: ...go into the housing Tighten the cable feedthroughs 2 Close unused cable feedthroughs with dummy plugs 3 INFORMATION The device fulfils all requirements per protection category IP66 IP67 It also fulfil...

Page 56: ...e point to point To change the communication mode from point to point point to point point to point point to point to multi drop multi drop multi drop multi drop refer to Network configuration on page...

Page 57: ...ss of the device n 1 for multidrop networks 2 Address of the device 1 for multidrop networks 3 4 mA HART 4 Resistor for HART communication 5 Power supply 6 HART modem 7 HART communication device 57 ww...

Page 58: ...a system or PC with PACTware You can download the Device Type Manager DTM file from the website It is also supplied on the DVD ROM delivered with the device A connection to a system or PC with AMS Yo...

Page 59: ...will explain what the menu is and what the parameters do Push and Esc at the same time to go back to the menu If you do not touch the display for another 30 seconds the message is shown again Figure...

Page 60: ...etween the system and the field device This standard agrees with IEC 62453 Field devices are easily integrated Installation is supported by a user friendly Wizard Install these software programs and e...

Page 61: ...c status information Help plan preventive maintenance to reduce a plant s downtime to a minimum The DD file is given on the DVD ROM supplied with the device You can also download it from our website F...

Page 62: ...on the device create tables for volume or mass measurement change critical values to measure in difficult process conditions To get access to the supervisor menu refer to Protection of the device sett...

Page 63: ...put 1 Output Function 1 Layer Volume Layer Mass 4 Back to the top of the list Signal screen 5 Back to the top of the list 1 Refer to the Operation Function description section Table C Advanced setup m...

Page 64: ...top of the list Signal screen 5 Back to the top of the list 1 Refer to the Operation Function description section Table C Advanced setup menu item C 3 1 Output Function out put 1 and C 4 1 Output Fun...

Page 65: ...est menu refer to Function description on page 73 Table B Test 6 3 2 How to get access to the supervisor mode Do the steps that follow Push the button for one second i This displays the login screen P...

Page 66: ...tion Figure 6 1 Menu navigation 1 Menu selection bar 2 Header bar 3 Menu list 4 Menu item that is not available in gray text Keypad button Description Function Right Go to the next menu level Enter Do...

Page 67: ...e 6 2 Lists of parameters in menu items 1 Parameter selection bar 2 Menu name 3 Parameter used at this time Keypad button Description Function Right Enter Select the parameter and go back to the menu...

Page 68: ...mum value 3 Cursor on the digit to be changed 4 Menu name 5 Illustration of menu item 6 Error message Keypad button Description Function Right Move the cursor to the next digit on the right Enter Sele...

Page 69: ...k to operator mode 6 3 4 Menu overview Button Description Function Right Create a quick link 1 Enter Down Up Screen displays information in English 2 Esc Escape Go back to the operator mode 1 Make a s...

Page 70: ...Product Liquid Liquid Liquid Liquid Alcohol Base Hydrocarbon Liquid Gas Mineral Oil Solvent Aqueous Solution Other Solid Solid Solid Solid Cereals Minerals Plastic Other 6 Application Type What do yo...

Page 71: ...Do you want to use a free unit Select No Yes No 2 Table Length Unit m cm mm inch ft Free Unit m 3 Please select Volume Mass Select Volume Volume 4 Product Type Solid Liquid 5 Tank Shapes The Wizard a...

Page 72: ...4 Custom Conv Unit A non standard conversion unit for the conversion table This is defined by the supervisor FREE_UNIT 5 No of Entries The number of lines in the conversion table min max 0 50 2 6 Volu...

Page 73: ...unction 10 OP2 Output Range 6 This sets the effective range of output 2 with or without over run 3 8 20 5 mA NAMUR 4 20 mA 4 20 mA 11 OP2 Error Handling 6 This sets the behaviour of current output 2 i...

Page 74: ...probe end pulse 2 Auto Probe Length Do you want to start the scan Yes No Yes 3 Auto probe length in progress 4 Probe Length Save the new value Yes No Yes A 2 Quick Link 1 Quick Link 1 Direct link to a...

Page 75: ...ill change to the selected value independent of the measured value 3 6 4 6 8 10 12 14 16 18 20 or 22 mA 4 mA B 1 3 Show Output 2 This displays analogue output 2 value mA Read only B 1 4 Set Output 2 T...

Page 76: ...n conditions This is configured in the Application Application Application Application setup menu Read only B 2 12 Error Records A log of device errors Scroll down the list and push to display the err...

Page 77: ...he non measuring range at the top of the probe It depends on the probe type and the installation min max 0 probe length m 0 probe length ft Depends on the probe type For more data refer to Measurement...

Page 78: ...data refer to Thresholds and parasitic signals on page 92 7 Gains min max 0 1 25 V Depends on Gain for example 0 5 V Gain 6 C 1 17 Interface Threshold Devices for interface applications only If it is...

Page 79: ...ds Interface Level Interface Distance Interface Volume Layer Layer Volume Level C 3 2 4 mA Setting This gives a measurement value to 4 mA output 1 minmax 1 0 m 0 ft C 3 3 20 mA Setting This gives a me...

Page 80: ...3 time delay Disable Disable Disable Disable switches off this functionality Auto Off Auto Off Auto Off Auto Off switches off the display and Default Screen Default Screen Default Screen Default Scre...

Page 81: ...depend on the output function length unit and volume unit selected See also the table of data dependencies for the 20 mA settings in this section Output function Minimum value Maximum value Default Le...

Page 82: ...ue in the volume table Max value in the volume table Interface Mass 4 mA Setting for Interface Mass Max value in the mass table Max value in the mass table Ullage Volume 4 mA Setting for Ullage Volume...

Page 83: ...onfiguration The device uses HART communication to send information to HART compatible equipment It can operate in either point to point or multidrop mode The device will communicate in multidrop mode...

Page 84: ...data The device reading is given on the second line Device distance Device distance Device distance Device distance Fill the tank to any given level Make an appropriate reference measurement Type thi...

Page 85: ...unction is set to Level Menu items related to level measurement are Output Function C 3 1 or C 4 1 Tank Height C 1 2 Blocking Distance C 1 9 Use the tank bottom as the reference point for the 4 and 20...

Page 86: ...Quick Setup menu How to create a volume or mass table Go to Supervisor Quick setup Setup mode Conversion Supervisor Quick setup Setup mode Conversion Supervisor Quick setup Setup mode Conversion Supe...

Page 87: ...point along the probe A distance value must be given by the supervisor The distance is measured from the flange facing or thread stop to the surface of the product The signal screen is divided into 4...

Page 88: ...e to reject it i The display goes back to the signal screen How to adjust the interface distance value to make the device measure interface correctly devices for interface measurement only Go to the s...

Page 89: ...ems that follow Level Threshold C 1 16 to monitor the level signal Level Threshold C 1 16 and Interface Threshold C 1 17 to monitor level and interface signals Probe End Threshold C 1 18 to monitor th...

Page 90: ...rasitic signals For more data about the menu items refer to Function description on page 73 table C Advanced setup INFORMATION Although the data that follows refers to the level threshold it is applic...

Page 91: ...inds Figure 6 10 Threshold data on the device display screen 1 Error message Lost if the device cannot find a signal 2 Amplitude of the threshold in volts 3 Gain of the threshold 4 Distance of the mon...

Page 92: ...Advanced setup menu item C 1 17 Probe end threshold Use this threshold when the device operates in TBF mode The device uses TBF mode to measure the level of products with low dielectric constants It...

Page 93: ...d position of the object that shows as the parasite Empty the tank Go to Supervisor Quick Setup Setup Mode Snapshot Supervisor Quick Setup Setup Mode Snapshot Supervisor Quick Setup Setup Mode Snapsho...

Page 94: ...und a double probe It is not necessary to have an empty space around a coaxial probe How to configure the device to measure in TBF mode Go to Supervisor Advanced Setup Installation Setup Measuring Mod...

Page 95: ...Setup Probe Length Supervisor Advanced Setup Installation Setup Probe Length Supervisor Advanced Setup Installation Setup Probe Length Type in the new value Push Push and Esc at the same time to exit...

Page 96: ...vice menu Please contact your local sales office for further information Figure 6 12 Dimensions of the counterweights 1 4 mm 0 16 single cable probe Probe type Dimensions mm a b c Single cable 4 mm 36...

Page 97: ...n the device senses an error or warning condition it displays an error warning symbol in the top left corner of the display screen Figure 6 13 Indication of errors 1 Error warning symbol 97 www tek tr...

Page 98: ...unction Select an error log and push to read the help text i Typical data is given in the illustration that follows For solutions to the problem refer to the Error handling section Figure 6 14 Error r...

Page 99: ...utput Current output saturated at maximum value W The output is at its maximum output value 20 or 20 5 mA because the measured value is now out of the current output range Fill the tank or remove some...

Page 100: ...range The measurement is incorrect or held at the last measured value by the device Measurement old E This error can occur if the power supply is not sufficient to operate the device correctly for 1...

Page 101: ...continue to measure level in tank bottom following TBF mode This warning is only displayed in automatic measurement mode The device continues to measure in TBF mode If the device does not measure cor...

Page 102: ...p Installation Advanced Setup Installation Advanced Setup Installation Setup Probe Length Setup Probe Length Setup Probe Length Setup Probe Length Hardware status Front end out of order E The device s...

Page 103: ...and the optional protective sheath with a damp cloth INFORMATION For more data about regular inspections and maintenance procedures for devices with Ex and other approvals refer to the related supple...

Page 104: ...o o of f f si si signal gnal of signal converte gnal convert convert converte e er r r rs s s s of of of o o ot t ther her her of other TDR T T TDR DR de DR devices devices devices vices The removal o...

Page 105: ...7 3 2 Replacement of the display cover Figure 7 1 Removal of the device display cover Technology Solutions Instruction Manual Tek Flex 4100A www tek trol com 105...

Page 106: ...e housing 5 Keep the remaining assembly and put it into storage Make sure that the top of the housing has a protective cover 6 Send the display to an authorized agent for maintenance How to attach the...

Page 107: ...7 3 3 Replacement of the complete electronic module Figure 7 2 Removal of the complete electronic module Technology Solutions Instruction Manual Tek Flex 4100A www tek trol com 107...

Page 108: ...remove these pieces from the housing 5 Remove the back end and microwave unit from the housing Send the electronics block to an authorized agent for maintenance How to attach the back end and microwa...

Page 109: ...7 3 4 Replacement of the terminal module Figure 7 3 Removal of the terminal module Technology Solutions Instruction Manual Tek Flex 4100A www tek trol com 109...

Page 110: ...ntenance How to attach the terminal module Connect the wire connector to the terminal module Push the wires into the slot below the connector on the terminal block Turn the terminal block one time to...

Page 111: ...information please contact your local sales office CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Due to statutory...

Page 112: ...The device has been operated with the following medium This medium is radioactive water hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances We ha...

Page 113: ...EE Waste Electrical and Electronic Equipment in the European Union According to the directive 2012 19 EU the monitoring and control instruments marked with the WEEE symbol and reaching their end of li...

Page 114: ...back to the meter converter at 80 of its original intensity The device measures the time from when the pulse is emitted to when it is received half of this time is equivalent to the distance from the...

Page 115: ...V1 5 Time 4 The converter receives the pulse and records the signal 6 The EM pulse moves at speed V1 7 Transmitted EM pulse 8 Half of this time is equivalent to the distance from the reference point...

Page 116: ...e is transmitted by the converter 2 Time 1 The pulse goes down the probe at the speed of light in air V1 3 Time 2 Part of the pulse is reflected at the surface of the top liquid the remaining pulse go...

Page 117: ...ucts ammonia chlorine 1 Remote housing connected to the probe via a flexible conduit Standard lengths 2 m 6 6 ft 4 5 m 14 8 ft 9 5 m 31 2 ft and 14 5 m 47 6 ft Probe end types not for rod and coaxial...

Page 118: ...ns acc to EN 60770 Reference conditions acc to EN 60770 Reference conditions acc to EN 60770 Temperature 20 C 5 C 68 F 10 F Pressure 1013 mbara 20 mbar 14 69 psia 0 29 psi Relative air humidity 60 15...

Page 119: ...minium Option Stainless steel 1 4404 316L 3 Single rod single piece Standard Stainless steel 1 4404 316L Option Stainless steel 1 4404 316L in a PVDF protective sheath HASTELLOY C 22 2 4602 4 On reque...

Page 120: ...or single cable 8 mm 0 32 Flange versions for single cable 8 mm 0 32 cable probes cable probes cable probes cable probes ASME B16 5 1 2 in 150 lb 2 in 300 lb RF 1 Electrical connections Power supply T...

Page 121: ...n Explosion protection ATEX KEMA 04ATEX1218 X II 1 G 1 2 G 2 G Ex ia IIC T6 T2 Ga or Ex ia IIC T6 T2 Ga Gb or Ex ia IIC T6 T2 Gb II 1 D 1 2 D 2 D Ex ia IIIC T95 C Da or Ex ia IIIC T95 C Da Db or Ex ia...

Page 122: ...nclude the 8 mm 0 32 single cable probe 7 High Pressure HP version of the 2 mm 0 08 single cable probe 8 High Temperature High Pressure HT HP version of the 2 mm 0 08 single cable probe 9 High Tempera...

Page 123: ...robe in C and barg Figure 8 6 Pressure temperature de rating ASME B16 5 0 3 single cable probe in F and psig 1 p barg 2 T C 3 p psig 4 T F 5 Threaded connection NPT ASME B1 20 1 6 Flange connection Cl...

Page 124: ...s Air Gas Air Gas Air 6 L Probe length L Probe length L Probe length L Probe length Length specified by the customer in the order This is also the maximum measuring length for some probe types in dire...

Page 125: ...as Air Gas Air 6 L Probe length L Probe length L Probe length L Probe length Length specified by the customer in the order This is also the maximum measuring length for some probe types in direct mode...

Page 126: ...version for all probes except the 2 mm 0 08 single cable probe right side CAUTION Cable glands are delivered on demand with non Ex Ex i and Ex d approved devices Non Ex and Ex i fittings are plastic a...

Page 127: ...SD protection option add 99 mm to this dimension With Metaglas option add 43 mm to this dimension Dimensions inches Weights lb a b c d e f g h i Converter 7 1 4 8 6 2 7 2 1 6 7 7 8 7 3 Flange all othe...

Page 128: ...tection option 1 Weather protection rear view 2 Weather protection left side Dimensions mm Weights kg a b c d Weather protection 208 231 5 268 1 66 2 9 1 Radius Dimensions inches Weights lb a b c d We...

Page 129: ...n 2 Single cable 4 mm 0 16 thread and flange versions an optional FEP coating is available on request L L L L m m m m m m L L INFORMATION A wide range of counterweights and anchoring solutions are ava...

Page 130: ...nd options This value is for the 38 mm counterweight If you ordered the 12 mm counterweight 100 mm Probes Dimensions inches L min L max m t Single rod 0 32 1 24 2 158 Single rod 0 32 segmented 3 24 2...

Page 131: ...Figure 8 22 Probe end options for cable probes single cable 4 mm 0 16 1 Standard counterweight n t t Probe end type Dimensions mm n t v Counterweight 100 20 Probe end type Dimensions inches n t v Cou...

Page 132: ...0 16 G A NPT DN25 in PN16 PN40 PN63 or PN100 1 in 150 lb 600 lb 900 lb or 1500 lb 1 in 300 lb 0 12 0 08 Single rod 8 mm 0 32 G A NPT DN25 in PN16 PN40 PN63 or PN100 1 in 150 lb 600 lb 900 lb or 1500 l...

Page 133: ...oint mode the HART Protocol uses the Bell 202 Frequency Shift Keying FSK standard to put a digital signal on top of the 4 20 mA signal The connected device sends and receives digital signals that agre...

Page 134: ...n with 2 wire connection 9 3 1 Point to Point connection analogue digital mode Point to Point connection between the signal converter and the HART Master The current output of the device is passive Al...

Page 135: ...output which is for example assigned to level measurement HART device variable Code Type level 0 linear distance 1 linear interface level 2 linear interface distance 3 linear layer 4 linear interface...

Page 136: ...the device s local display use almost the same procedures to operate the signal converter The online help for each menu item refers to the function number given to each menu item on the local device d...

Page 137: ...ng the local keyboard The service menu parameters are not supported and simulation is only possible for current outputs The online help for each parameter contains its function number as a reference t...

Page 138: ...e Parameters 6 Configuration Variables 1 Installation Parameters Units for Tables 2 Output1 3 Output2 4 Reset 7 Service Variables 1 Service Parameters 2 Calibration Parameters 3 Maintenance Info 1 Pro...

Page 139: ...Rd 5 TAG Number 6 Sensor Length Rd 7 Probe Length Rd 8 Counterweight Type Rd 9 Calculated Er Value Rd Application Mode Rd Custom Length Unit Rd Custom Length Ratio Rd Custom Conv Unit Rd 5 Save Devic...

Page 140: ...fo 1 Service Number Rd 2 Service Date Rd 3 Operator Name Rd 1 If it is necessary to change the settings enter the password The default password is 123412 2 The value of Error Handling Delay for Output...

Page 141: ...Intr Level 4 mA Opt Intr Distance 4 mA Opt Intr Volume 4 mA Opt Layer 4 mA Opt Layer Vol 4 mA Opt 20 mA Setting Level 20 mA Opt Distance 20 mA Volume 20 mA Opt Ullage Volume 20 mA Opt Mass 20 mA Opt U...

Page 142: ...changed Rd Field device malfunction Rd Critical Errors Electronic Offset Out Of Range Rd Temperature Out of Range Rd Interface Measurement High Rd Reference Pulse Lost Rd Self Test Failed Rd Level Mea...

Page 143: ...put2 Upper Tables Volume Mass Table Linearisation Table Delete Tables Reset Customer Reset Factory Reset Device Restart Threshold Calculation Level Threshold Interface Threshold Probe End Threshold Re...

Page 144: ...cess Connection and Probe Pressure Material of Process Connection and Probe Pressure 0 316L 1 4404 40 barg 580 psig 1 HASTELLOY C 22 2 4602 40 barg 580 psig 1 4100A 4100A Order code complete this code...

Page 145: ...x 6 m 19 69 ft segmented Probe end type Probe end type Probe end type Probe end type 0 Without rod and coaxial probes 1 Counterweight 12 mm 100 mm 0 47 3 94 single cable 8 mm 0 32 2 Counterweight 38 m...

Page 146: ...20 mA HART 2 2 outputs 4 20 mA HART 4 20 mA INTERFACE Housing Cable entry Cable gland Housing Cable entry Cable gland Housing Cable entry Cable gland Housing Cable entry Cable gland 1 Aluminium NPT n...

Page 147: ...pare parts Item number Description Quantity Part reference 1 Complete electronic module 1 1 XF7140000000040000 Screws for the combined back end and HF modules 2 F3177360000 2 HMI cover and cable alumi...

Page 148: ...tputs FM XP 1 XF71470000000E2000 3 Terminal module with FOUNDATION Fieldbus output non Ex 3 1 XF714000000003A000 Terminal module with FOUNDATION Fieldbus output ATEX Ex ia 3 1 XF714200000003A000 Termi...

Page 149: ...sories We supply accessories for this device When you order accessories please give the reference numbers that follow Figure 10 2 Accessories Technology Solutions Instruction Manual Tek Flex 4100A www...

Page 150: ...pressure flange Bolt hole positions and dimensions agree with DN80 PN06 3 150 lb 2 1 XF70000010 Disc low pressure flange Bolt hole positions and dimensions agree with DN100 PN06 4 150 lb 2 1 XF700000...

Page 151: ...s section Electromagnetic compatibility Electromagnetic compatibility Electromagnetic compatibility Electromagnetic compatibility Defines how much a device influences or is influenced by other devices...

Page 152: ...this area The device must be ordered with the appropriate options The device requires approvals ATEX IECEx FM CSA NEPSI etc related to site specifications You can find more data about hazardous areas...

Page 153: ...om the face of the flange to end of the guide If you ordered a cable probe this includes the counterweight Refer to the diagrams at the end of this section Sensor length Sensor length Sensor length Se...

Page 154: ...isplay option It shows the unfilled volume Refer to the diagrams Ullage volume at the end of this section Volume Volume Volume Total volume of tank contents Calculated with a volume table Volume Figur...

Page 155: ...10 5 Measurement definitions 2 1 Layer 2 Level 3 Interface level 4 Layer volume or mass 5 Volume or mass 6 Interface volume or mass Technology Solutions Instruction Manual Tek Flex 4100A www tek trol...

Page 156: ...nalyzers Accessories TekValSys Tek Trol is a fully owned subsidiary ofTEKMATION LLC We offer our customers a comprehensive range of products and solutions for process power and oil gas industries Tek...

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