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Technoware EVO STAR 10 Installation And User Manual Download Page 46

 

Tecnoware Power Systems 

 

 

EVO STAR 10-50 

 

 

46

7.1.2

 

DESCRIPTION OF THE MAX 32 BATTERIES UP TO 120Ah CABINET 

 

The battery disposition independent from the capacity. 
In the 2

nd

, 3

rd

 and 4

th

 planes there are 8 battery elements, and in the 1

st

 and the last one there 

are 4 battery elements. 
In the 5

th

 plane there is the battery breaker and the protection fuse, while in the 1

st

 plane 

there are the short circuits for the intenal connections and the disposition for the ground 
connection. 
 
 
 

 

 
 
Chart 29 

 

Summary of Contents for EVO STAR 10

Page 1: ...EVO STAR Uninterruptible Power Supply EVO STAR 10 50KVA Installation and user manual...

Page 2: ...intenance and repair time with its slide out modular system and provides monitoring of significant system operating characteristics Proper installation and operation of the UPS are equally important f...

Page 3: ...3 1 3 STATIC COMMUTATOR 13 3 2 DESCRIPTION AND PARTS 13 3 3 PART LAYOUT 14 3 3 1 BREAKERS 16 3 3 2 FUSES 16 3 3 3 TERMINAL CONNECTORS 17 3 3 3 1 POWER UP TO 50 KVA 17 3 4 CONNECTING THE U P S TO THE M...

Page 4: ...6 1 2 2 BATTERY TEST 34 6 1 3 FUNCTIONING MODE CONFIGURATION 34 6 1 3 1 BATTERY CHARGE MODE 34 6 1 3 2 FORCING ON INVERTER MODE 34 6 1 4 STRUCTURE MENU 35 6 2 P C INTERFACE 39 6 3 REMOTE PANEL OPTIONA...

Page 5: ...rking on damaged batteries Never remove the doors and protection covers while the equipment is operative When working on the UPS you must remove any metallic objects you may be wearing such as rings w...

Page 6: ...ers and exits the body Even if only small burns are visible on the skin the tissues beneath could be seriously damaged In any case and however serious the burn may be NEVER TOUCH the injured person wi...

Page 7: ...ll appear reddened sometimes with small blisters and exfoliation FIRST AID Place the injured area under a strong jet of cold running water for at least 10 minutes so as to avoid further damage to the...

Page 8: ...r to do this you must verify the integrity of the packaging After having removed the packaging check that the metal panels have not been damaged during transport If the goods are not compliant in any...

Page 9: ...not be exposed to the inclemency of the weather and the room shouldn t be too humid humidity below 90 non condensing nor should the UPS be exposed to sources of heat room temperature should be between...

Page 10: ...ntenance When choosing the rooms please remember that the equipment must not be exposed to the inclemency of the weather to corrosive substances to excessive humidity humidity below 90 non condensing...

Page 11: ...ency through the fuse 6 b and the battery disconnecting switch point 8 and to the inverter input 11 This step is to generate a three phase voltage stabilized and synchronized with the back up voltage...

Page 12: ...atically limited by a current limiter 3 1 2 INVERTER The inverter indicated in picture 5 with the abbreviation INV has the role of transforming direct current voltage taken from the rectifier output i...

Page 13: ...oning of the inverter 2 Current overcharge 3 U P S switched off 4 Voluntary forcing through control panel 5 By manual closing of the breaker 3 2 DESCRIPTION AND PARTS During normal functioning picture...

Page 14: ...aded Picture 7 3 3 PART LAYOUT It is important to be familiar with the parts that are necessary during the connection procedures before connecting the equipment In order to access the parts which will...

Page 15: ...EVO STAR 10 50 15 Main switch Terminal board Main input and battery fuses Back up input fuses optional Battery switch System output switch Manual by pass switch Reserve switch optional User interface...

Page 16: ...ANUAL BY PASS Short circuits the secondary input with the output 4 OUTPUT SWITCH Break the loading power supply 5 BATTERY SWITCH Break according to the model one or both battery polarities 3 3 2FUSES...

Page 17: ...y have to be purchased please make sure that they are extra fast fuses for the current same as on machine so as to guarantee total protection 3 3 3TERMINAL CONNECTORS 3 3 3 1 POWER UP TO 50 KVA In all...

Page 18: ...equipment and you can evaluate the probable expansion margins it is possible to make a first rough estimate of the power required As for the power absorbed by the batteries while charging you can easi...

Page 19: ...p on each wire is below 3 of the applied voltage Particularly important is the sizing of the neutral wire especially when the U P S is used to power unbalanced loads or loads with strong harmonic dist...

Page 20: ...U P S in cyclic sense 8 If the back up supply mains are available disconnect the jumpers from terminals U1 and U V1 and V W1 and W then connect the back up supply to the U1 V1 and W1 terminals 9 Conn...

Page 21: ...voltage on the U P S battery terminals 5 Connect the earthling wire to the earth bar of the U P S 6 Connect the earthling wire to the earth bar of the U P S 7 Connect the two wires supplied to connec...

Page 22: ...ystems EVO STAR 10 50 22 CONNECTING WITHOUT THE RISERVE LINE standard Main line L1 L2 L3 LN U V W Mains switch By pass switch Outpu t switch N1 C D U2 V2 W2 N2 Appliance line L1 L2 L3 LN Battery switc...

Page 23: ...WITH RESERVE LINE optional Main line L1 L2 L3 U V W Mains switch By pass switch Output switch N1 C D U2 V2 W2 N2 Appliance line L1 L2 L3 LN Battery switch Battery cabinet L1 RISERVE L2 RISERVE L3 RISE...

Page 24: ...D terminals of the U P S C positive D negative 8 Connect the wires from the U P S to the C and D terminals of the battery cabinet 9 N B Check and control all the connections of the jumpers inside the...

Page 25: ...will appear if the steps of procedure have been followed correctly led C picture 17 and led E will become green and the message UPS in alarm mode will appear 7 Once you have carried out the turning o...

Page 26: ...nstalled on the machine or on the remote control panel Specialised technicians can carry out After sales installation only The switch on board the machine is on the right hand side of the control pane...

Page 27: ...DECLINES ALL RESPONSABILITIES FOR DAMAGE DUE TO INCORRECT MANOUEVRING CAUTION DURING THE ENTIRE PERIOD OF FUNCTIONING IN BY PASS MODE THE ELECTRIC EQUIPMENT CONNECTED TO THE OUTPUT OF THE DEVICE WILL...

Page 28: ...he Output switch breaker and led G will be red 5 Turn off the Reserve switch breaker 6 Turn off the Mains switch breaker 7 Turn off the Battery switch breaker RESTORING NORMAL FUNCTIONING FROM THE PRE...

Page 29: ...e remote control panel Optional You can connect all these check tools described above to the same machine without creating interference or incompatibility among the components The use of photocouplers...

Page 30: ...Rectifier mains supply flashing Incorrect cyclical sense green Rectifier OK Rectifier alarmed C Rectifier red Rectifier off green battery OK red Battery alarmed D Battery flashing Battery discharging...

Page 31: ...rsion from alternating to direct voltage BACK UP This is the emergency mains supply BREAKERS Includes all the breakers in the U P S Chart 2 6 1 1 MONITORING Monitoring allows checking that all specifi...

Page 32: ...e machine goes off to locate the origin and the cause of the alarm and also to establish how serious the problem is Both have an error code and a short message The historical menu also shows the date...

Page 33: ...rror code Display message Description Seriousness IV1 Inverter off Inverter off User Anomaly IV2 Desaturation IGBT Desaturation IGBT failure User IV3 Voltage Error Error in inverter voltage Anomaly fa...

Page 34: ...voltage measurement is next to zero If the fuse check is positive it means that the connected batteries are no longer suitable to maintain the load if there is a power shortage 6 1 3FUNCTIONING MODE...

Page 35: ...6 1 4 STRUCTURE MENU Diagram 1a...

Page 36: ...6 2 Diagram 1b...

Page 37: ...ated status Standard Central contact Available contacts Configurable alarm statuses 1 N C Current 150 Current 125 A RECTIFIER OK 2 3 N O Frequency alarm Out of step alarm 4 N C Phase zero alarm Invert...

Page 38: ...sociated to the relay are standard but a specialised technician according to necessity can modify them You can verify the state of the relays with the led s picture 18 which are placed above each rela...

Page 39: ...interface through the RS232 port it is possible to treat it like any other network element with its own IP address with which all the other pieces of equipment on the network can have advanced commun...

Page 40: ...apter 5 Unscrew the set screws from the second access panel of the U P S and remove it Check if there is an interface board picture 20 present only if requested before purchase Its position varies acc...

Page 41: ...chosen for monitoring Proceed to connect power supply 220 240V 50 60Hz to the M3 connector of the PCB2000 A16Rxx board picture 23 remembering to leave the central terminal free Carry out connection b...

Page 42: ...he Reserve switch disconnecting switch the message UPS Off will appear on the display and all the synoptic leds will turn red except for led H which will be green wait till led A picture 17 starts fla...

Page 43: ...e points to discontinue circuit continuity therefore you must restore these connections when installing the batteries As already mentioned system autonomy depends on the type of battery used and above...

Page 44: ...TERY CABINETS In order to have a wide range of autonomy the U P S has a series of cabinets with variable sizes and capacities which range from with single cabinet 44 Ah up to 200Ah Each cabinet has a...

Page 45: ...uated under the roof To access this area you must remove the four fastening screws in the corners of the roof Apart from the materials listed in picture 28 there are also the battery jumpers To connec...

Page 46: ...om the capacity In the 2nd 3rd and 4th planes there are 8 battery elements and in the 1st and the last one there are 4 battery elements In the 5th plane there is the battery breaker and the protection...

Page 47: ...ling Forced Ventilation two speed with one ventilator Color Cabinet RAL 7035 standard RAL 9005 custom CABLE AND FUSE CHART SIZE KVA 10 15 20 30 40 50 Rectifier input fuse A 3x80 3x80 3x80 3x100 3x12 3...

Page 48: ...e N P E Frequency 50 60 Hz 10 selectable Power factor 0 85 inductive 100 load 400Vac Tolerance on VDC 1 Ripple on VDC 1 Max charging batteries current 5 5 5 10 10 15 Battery Rated buffer charge 20 436...

Page 49: ...on inverter 125 for 10 min 125 150 for 60sec Short circuit on inverter 150 of nominal current for 60 sec within limitation system Static bypass Configuration Only one input dual input optional Voltag...

Page 50: ...TECNOWARE S r l www service tecnoware com...

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