Technogym ISOCONTROL Service Maintenance Manual Download

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ERVICE

MAINTENANCE MANUAL

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Summary of Contents for ISOCONTROL

Page 1: ...SERVICE MAINTENANCE MANUAL REV 1 2...

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Page 3: ...HE MACHINE IS TURNED OFF NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held resp...

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Page 5: ...STALLATION 5 1 2 1 Preparing Selection machines frames that require drilling 5 2 2 2 Procedure for Selection machines 5 3 2 2 1 Templates for Selection machine frames which require drilling 5 6 2 2 2...

Page 6: ...2 2 Pulleys to replace on Selection machines 9 2 1 8 2 Machines with 2 encoder boards refer to paragraph 5 2 2 2 Pulleys to replace on Selection machines 9 3 1 9 Saving the configuration 9 3 2 USER M...

Page 7: ...observance may cause damage to the machine Information about the operation in progress OBSERVE observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps...

Page 8: ...recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in this ma...

Page 9: ...se data are not provided as they are specific to each installation 2 2 ELECTRICAL CHARACTERISTICS Line voltage 100 240 VAC Frequency 50 60 Hz Power rating 50 Watt 0 5 A The line voltage is automatical...

Page 10: ...GG EICMA03 GG Leg Curl EICM905 GD EICM905 GG EICMA04 GG Leg Extension EICM905 GD EICM905 GG EICMA04 GG Leg Press EICM908 GD EICM908 GG EICMA05 GG Low Row EICM902 GD EICM902 GG EICMA02 GG Lower Back EI...

Page 11: ...ENCODER BOARD 2 3 4 5 6 1 1 2 3 4 1 2 3 4 1 2 3 4 Patch conn 2 POWER SUPPLY CN1 CN1 Patch conn 1 ISO 01 ISO 03 2 PULLEYS Refer to paragraph 5 2 2 2 Pulleys to replace on Selection machines DISPLAY BOA...

Page 12: ...r supply cable Display board Patch connectors Display board CN1 CN2 Signal Color Patch conn 2 Patch conn 1 far Patch conn 1 near 1 Ground Black Faston 2 Power supply from power supply 9 Vdc Violet Fas...

Page 13: ...ts functions are controlled It receives information from the user weight repetitions sets etc during set up of the exercise and from the TGS key reader It displays messages and data about the exercise...

Page 14: ...4 pin One RJ45 jack On the display board near the two LEDs there is the TGS reader circuit which reads and saves the training session data to and from the TGS key TGS KEY READING DEVICE This is the de...

Page 15: ...configuration parameters by means of the RJ45 jack situated on the lower edge of the display panel The cable to use code 0WC00434AB must be wired as follows PC cable Display PC Display RJ45 Signal Col...

Page 16: ...CONTROL TYPE 1 TYPE Y MACHINE with ISOCONTROL TYPE 1 TYPE Y TYPE 2 TYPE 2 MACHINE with ISOCONTROL TIPE 1 TYPE 2 VAC The diagram above is just one example of a possible daisy chain Description Code Pow...

Page 17: ...here the plugging and unplugging can be done easily and safely The power entry is reserved to the machine and supplies at least 60 W power 7 The machine allows other units to be connected in cascade T...

Page 18: ...th the two fixing holes Carefully position the plastic support in such a way that it completely covers the hole on the frame 3 Using the 4 25 bit drill the frame at the points marked previously 4 Refe...

Page 19: ...out through the exit holes for the encoder pulley on the left in the photo and the display on the right bringing the corresponding connectors outside the frame There should be one connector outside e...

Page 20: ...6 Secure the back of the display and the rear cap using the 4 screws c supplied in the kit Photo 5 2 8 7 Plug the connector or the two connectors for machines with two pulleys of the cable previously...

Page 21: ...pulley assembly after closing it with the front housing 10 Fit the front housing to close the assembly and secure using the screw removed previously from the machine Do not excessively lock down the...

Page 22: ...0 M890 M990 Leg Curl X M836 M891 M991 Leg Extension X M851 M951 Leg Press X M880 M980 Low Row X M858 M958 Lower Back X M867 M967 Multi Hip X M813 M913 Pectoral Machine X M849 M949 Pulldown X M814 M914...

Page 23: ...iewed from behind MODEL C The hole must be drilled at about 202 mm from the upper part of the top see dimensions in the figure on the flat inner portion of the elliptical tubing at the centre point Th...

Page 24: ...chine in figure is viewed from behind MODEL F The hole must be drilled on the center line of the machine on the flat inner portion of the elliptical tubing at the centre point The machine in figure is...

Page 25: ...ed to the frame see dimension in the figure on the flat inner portion of the elliptical tubing at the centre point The machine in the figure is viewed from the front 5 2 2 2 Pulleys to replace on Sele...

Page 26: ...ISOCONTROL Service Maintenance Manual rev 1 2 Pagina 5 10 Lat Machine M912 Leg Curl M810 M890 M990 Leg Extension M836 M891 M991 Leg Press M851 M951 Lower Back M858 M958 Multi Hip M867 M967...

Page 27: ...Maintenance Manual rev 1 2 Pagina 5 11 Pulley M814 M914 Rotary Calf M815 M915 Rotary Torso M850 M950 Total Abdominal M883 M983 MACHINES WHICH REQUIRE REPLACING TWO PULLEYS Arm Curl M843 M892 M992 Arm...

Page 28: ...ISOCONTROL Service Maintenance Manual rev 1 2 Pagina 5 12 Chest Incline M865 M965 Chest Press M870 M970 Delts Machine M821 M921 Low Row M880 M980 Pectoral Machine M813 M913 Pulldown M849 M949...

Page 29: ...ISOCONTROL Service Maintenance Manual rev 1 2 Pagina 5 13 Shoulder Press M869 M969 Upper Back M846 M946 Vertical Traction M871 M971...

Page 30: ...LLING Referring to the following tables determine where to drill the frame to prepare the machine for mounting the Isocontrol depending from the model of machine The numbered arrows refer to more deta...

Page 31: ...ISOCONTROL Service Maintenance Manual rev 1 2 Pagina 5 15 LEG PRESS Photo 5 2 12 The machine in figure is viewed from behind LOW ROW Photo 5 2 13 The machine in figure is viewed from the front...

Page 32: ...ion on the guide bars and any other parts that may be damaged by the drill shavings It is recommended to position a magnet on the frame near the area to be drilled so that it will attract the chips an...

Page 33: ...1 see also Photo 5 2 20 Before drilling make sure that the 35 mm diameter hole will not be visible once the rear guard has been reassembled Drill the hole using a 35 mm hole saw Use a file to remove a...

Page 34: ...n where the pulley was disassembled If the plate is drilled on the right hand side the situation will be a mirror image of that shown in the figure Take the teardrop shape encoder plate support includ...

Page 35: ...machine frame ONLY ON LAT MACHINE Photo 5 2 19 The Lat Machine differs from all the other machines of the line in the method used for fixing the encoder which requires the following operations 1 Using...

Page 36: ...cross and clamp it with the pin so as to remove tension from the weight stack cable Photo 5 2 23 4 Using an 8 mm hex wrench and a 17 mm wrench for the nut A remove the machine pulley that need to be...

Page 37: ...reely without the cogged part dragging against the encoder If necessary insert one or more 0 5 mm spacers between the pulley and the frame ONLY ON LAT MACHINE Photo 5 2 25 Use the screw 6 supplied in...

Page 38: ...frame Photo 5 2 27 8 Fit the rubber ring 3 supplied in the kit on the exit hole in the frame for the cable leading to the display Photo 5 2 28 9 Assemble the plug for the power input connector B and f...

Page 39: ...frame of the machine using the screw E previously used to fix the lens plug Photo 5 2 31 14 Secure the back of the display on the rear cap using 4 of the screws 1 supplied in the kit Photo 5 2 32 15 P...

Page 40: ...ement machine frames which require drilling HOLE SIDE Abdominal Crunch MA65 REAR Abductor MA10 REAR Adductor MA05 REAR Arm Curl MA55 REAR Arm Extension MA60 REAR Chest Press MA20 REAR Glute MA75 FRONT...

Page 41: ...ng details scroll through in sequence name of the machine on which the device is installed the software version the boot version version number of the integrated TGS reader language At the end the mac...

Page 42: ...ISOCONTROL Service Maintenance Manual rev 1 2 Pagina 5 26 Page intentionally left blank...

Page 43: ...onse This type of box is a step in the troubleshooting procedure where an ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after...

Page 44: ...mentioned paragraph If the outcome of the test is not as expected replace the display board 6 1 2 ENCODER TEST To carry out the test 1 Access the service menu as described in paragraph 9 1 Service me...

Page 45: ...oltages at the output of the power supply correct Plug the machine into a working electrical outlet Replace the power supply Replace the power supply THE DISPLAY FAILS TO ILLUMINATE Are the DC voltage...

Page 46: ...nect the power supply jack to patch connector 2 and place the tester probes across the fastons on the back of the connector itself The measured value should be approximately 9 Vdc 2 Place the tester p...

Page 47: ...orrect position Is the weight stack cable taut Are the pulleys correctly wired Does the machine have two pulleys Assemble the encoder pulley in the correct position Adjust the tension on the weight st...

Page 48: ...Are the pulley cogs and the sensors on the encoder board clean Are there pulses at the output of the encoder board Is the power supply to the encoder board correct YES Replace the display board Repla...

Page 49: ...k For Selection machines consult paragraph 5 2 2 2 Pulleys to replace on Selection machines 3 Check that the weight stack cable tension is correct and that it does not come away from the pulley when t...

Page 50: ...ould be approximately 0 9 or 4 8 Vdc when the pulley is stationary and approximately 3 3 Vdc when the pulley is moving 9 As in step 8 but across pins 1 and 4 of patch connector 1 across pins 3 and 4 o...

Page 51: ...vice Maintenance Manual rev 1 2 Pagina 6 35 6 4 THE MACHINE DOES NOT READ THE TGS If the machine fails to read the TGS or the green LED of the reader is off when the machine is in stand by replace the...

Page 52: ...ISOCONTROL Service Maintenance Manual rev 1 2 Pagina 6 36 Page intentionally left blank...

Page 53: ...ff the machine and unplug the mains lead from the wall outlet 2 Back off the 4 screws a using a medium Philips screwdriver Support the display panel before backing off the last screw Figure 7 1 2 3 Un...

Page 54: ...THE DISPLAY COMPONENTS Figure 7 2 1 Carry out the procedure described in paragraph 7 1 Disassembling the display With the display placed on a work bench 1 Back off the 4 screws a using a medium Philip...

Page 55: ...rising the encoder board To identify which pulleys incorporate the encoder board refer to paragraph 5 2 2 2 Pulleys to replace on Selection machines Figure 7 3 2 3 Unplug the connector b from the enco...

Page 56: ...4 1 1 Back off the screws a using a 4 mm hex wrench 2 Remove the front casing 3 Disassemble the rear casing carrying out the procedure here above on the rear side of the machine Figura 7 4 2 4 Discon...

Page 57: ...om the encoder board 8 Back off the 2 screws d which are securing the encoder board Figura 7 4 4 To reassemble the encoder board follow the above steps in reverse order During assembly Check all the p...

Page 58: ...ISOCONTROL Service Maintenance Manual rev 1 2 Pagina 7 6 Page intentionally left blank...

Page 59: ...ISOCONTROL Service Maintenance Manual rev 1 2 Pagina 8 1 8 ADJUSTMENTS The product does not require any adjustments...

Page 60: ...ISOCONTROL Service Maintenance Manual rev 1 2 Pagina 8 2 Page intentionally left blank...

Page 61: ...splay scrolls the MACHINE CODE message followed by MC 182 The available options are listed in the table below MACHINE Selection Element Element MACHINE Selection Element Element ABDOMINA L CRUNCH 182...

Page 62: ...ST INCLINE 27 PULLEY 34 CHEST PRESS 32 32 32 ROTARY CALF 40 DELTS 17 ROTARY TORSO 13 GLUTE 36 36 36 SHOULDER PRESS 33 28 28 LAT MACHINE 50 50 50 TOTAL ABDOMINAL 16 LEG CURL 41 41 41 UPPER BACK 34 LEG...

Page 63: ...ally advance to the next function To save the changes made see paragraph 9 1 9 Saving the configuration to exit without saving any changes disconnect the power supply form the machine 9 1 4 PACER SPEE...

Page 64: ...hines Glute Element Glute Selection Multi Hip Selection Rotary Torso Selection On the display the TIMEOUT CHANGE SIDE message is followed by TC 0 Enter the maximum time in seconds than the machine wai...

Page 65: ...without saving any changes disconnect the power supply form the machine 9 1 7 LED TEST This function is used for checking the operation of all the LEDs on the display There is no message displayed co...

Page 66: ...and conversely decrease when the weight stack is lowered 2 Check that the displayed value returns to 0 when the weight stack is returned to the rest position 3 Repeat the operations of steps 1 and 2 v...

Page 67: ...on parameters it is necessary to use a specially configured TGS key see paragraph 9 2 1 Configuring the TGS key 1 Insert the specially configured TGS key into the reader 2 Press the key to confirm and...

Page 68: ...res overwriting the software with a new language version via the RJ45 connector There are 9 different software versions available IT Italian UK UK English US US English FR French DE German NL Dutch ES...

Page 69: ...e recommended procedures 10 1 EXTERNAL CLEANING OPERATIONS These operations can be carried out by the owner of the machine and do not require any special skills The external cleaning operations involv...

Page 70: ...NG UP THE OPERATION 1 Unplug the mains lead from the wall outlet 2 Open the machine guards 10 2 2 CLEANING OPERATIONS 1 Use a vacuum cleaner to clean the part inside the guards WARNING when carrying o...

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Page 72: ...0SM00390AA UK TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC ITALIA Tel 39 0547 650638 Fax 39 0547 650150 e mail service technogym com...

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