7
TCS 3000 Installation
www.tcsmeters.com
Total Control Systems
Installation Procedure — TCS 700 Series Meter
Before beginning the installation of the TCS 3000 register, unpack the entire contents of the packaging in a safe loca-
tion where you will not misplace any of the parts. Lay out the parts as they would be installed on the truck. This will
ensure that you have all the correct parts for the installation. Verifying all the necessary parts were included in the
shipment in advance will reduce the truck downtime and avoid any wasted truck preparation work.
Item
Qty
TCS 300870
Metric
TCS 300970
NPT
Phillips Pan
6
TCS300137
TCS300137
Spring Washer
6
TCS300138
TCS300138
Terminal Cover
1
TCS300164
TCS300164
7.5 AMP Fuse
1
TCS300192
TCS300192
Fuse Holder
1
TCS300193
TCS300193
Cable Gland
4
TCS300244
TCS300133
O
-
Ring, Cable Gland
4
TCS300245
TCS300245
USB Fem/Mini Male Cable
1
TCS300705
TCS300705
Resistor 1K OHM
2
TCS300753
TCS300753
1/4—28X1 Zinc Bolt
2
TCS68013
TCS68013
1/4
-
28X1 Drilled Bolt
2
TCS68013D
TCS68013D
3/64 X 1 Cotter Pin
1
TCS790091
TCS790091
700 Meter Drive Coupling
1
TCS790092
TCS790092
Installation Procedure:
1.
Remove and put aside the four mounting bolts and any mounting adaptor. Remove the existing mechanical regis-
ter or electronic register, if applicable. Use a box or container to set old equipment and parts in.
2.
Remove adjuster dust cover plate from the front of the meter. Remove existing adjuster. Set adjuster dust cover
aside in a box or container where it will not be misplaced. Screw the screws back into meter unit. Notice the type
of vertical drive shaft in the meter.
3.
Using the shaft specific to your installation, slide the Drive Coupling on the Pulser and align the holes. Once the
holes are aligned insert the Cotter Pin and bend the pin ends back around the Drive Coupling.
4.
Slide the Drive Coupling onto the Meter Drive Shaft.
5.
Rotate the TCS 3000 register until the display is facing in the desired direction and check to see that the meter
holes align with the holes at the base of the TCS 3000 register.
6.
Secure the bolts.
700 Drive Coupling
Cotter Pin
700 Drive Shaft
