2
www.tcsmeters.com
Total Control Systems
2
TCS 3000 Installation
Table of Contents
Warning Symbols
CAUTION
Follow the warning instructions within
the following information to avoid
equipment failure, personal injury or
death.
TURN POWER OFF
Before performing any maintenance,
be sure to turn system power off to
avoid any potential electric spark
FLAMMABLE
Flammable liquids and their vapors
may cause a fire or explosion if ignited.
EYE PROTECTION
Pressurized systems may cause hazardous leaks
and spray that may be dangerous for your eyes.
Always wear eye protection around pressurized
systems and its hazardous liquids.
INJURY
Wear gloves for protection from hazardous liq-
uids that may cause irritation or burns.
READ
Read and understand all related manuals thor-
oughly. The Engineering and OIM manuals will
provide the knowledge for all systems, mainte-
nance and operation procedures. If you have
any questions, please consult the factory.
WARNING
EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT WHILE THE CIRCUIT IS LIVE OR UNLESS THE
AREA IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS
WARNING
EXPLOSION HAZARD – SUBSTITUTION OF ANY COMPONENT MAY IMPAIR SUITABILITY FOR UL/cUL
CLASS 1, DIVISION 2, GROUPS C AND D HAZARDOUS LOCATIONS.
Table of Contents
2
Receipt & Inspection
3
Notice
3
Introduction
4
System Specifications
4
Dimensions
5
682 Piston Meter Installation
6
700 Rotary Meter Installation
7
Remote Meter Installation
8
Remote Meter Mounting Dimensions
9
Grounding Strap Installation
10
Power On Time Relay Installation
11
Direct Mount Pulser Installation
12
Test Pulser Installation
13
Pump Control Installation
14
Pump Speed Control Installation
14
Additive Injection Pump Installation
15
Electronic Air Eliminator — Float
16
Electronic Air Eliminator — Vibronic
17
LPG 1
-
Stage Security Valve Installation
18
LPG 2
-
Stage Preset Valve Installation
19
1
-
Stage Security Valve Installation
20
2
-
Stage Preset Valve Installation
21
Temperature Probe Installation
22
Temperature Probe Installation Kits
23
Daisy Chain Communication
24
Printer Installation
25
Printer Installation Kits
26
Printer Installation Kits (Continued)
27
Printer Installation Kits (Continued)
28
Power Off Time Relay installation
29
Radio Modem Installation
30
Sierra Cellular Modem Installation
31
Maestro Cellular Modem Installation
32
Remote Display Installation
33
1
-
Channel Communication Board Installation
34
1
-
Channel Differential Pressure (DP) Installation
35
1
-
Channel Tank Level Monitor Installation
36
8
-
Channel Tank Level & DP Installation
37
Typical Wiring Diagram
38
Software Version Upgrade Instructions
39
Replacement Front Cover Computer Instructions
40
Parts Schematic
41
Warranty
42
