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17

TCS 3000 Installation

www.tcsmeters.com

Total Control Systems

Installation Procedure — Vibronic Electronic Air Eliminator

Installation Procedure:

1.

Connect Indep24VDC to Terminal Block L1 in the Vibronic Sensor

2.

Connect Terminal Block 7 to “GND” and Terminal Block 8 to “Air Elim.” under Air Eliminator Section of the TCS
3000 register.

3.

Set the Dip Switch on the Vibronic Sensor to the MIN Position.

4.

Wire Air Eliminator Solenoid as normal.

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Summary of Contents for TCS 3000

Page 1: ...www tcsmeters com Total Control Systems Catalog Title Catalog Subtitle Installation Manual TCS 3000 ELECTRONIC REGISTER...

Page 2: ...of Contents 2 Receipt Inspection 3 Notice 3 Introduction 4 System Specifications 4 Dimensions 5 682 Piston Meter Installation 6 700 Rotary Meter Installation 7 Remote Meter Installation 8 Remote Mete...

Page 3: ...rt objects or cables into the register unless stated Removing register assembly from packaging without adhering to these warnings may cause serious injury to you and or the register Appropriate precau...

Page 4: ...ting and a remote mounting As an flow computer with open software architecture there will always be a need to add features to the register as the industry applications evolve Therefore please be remin...

Page 5: ...ccess these connectors power to the unit must be disconnected and the area known to be free of ignitable gas or equivalent COMMUNICATION Four 4 RS 485 output 2 wire half duplex custom protocol 9600 ba...

Page 6: ...Fem Mini Male Cable 1 TCS300705 TCS300705 Resistor 1K OHM 2 TCS300753 TCS300753 1 4 28 X 3 4 Zinc Bolt 2 TCS68004 TCS68004 1 4 28 X 3 4 Drilled Bolt 2 TCS68004D TCS68004D Drive Coupling 682 1 TCS60042...

Page 7: ...2 TCS68013 TCS68013 1 4 28X1 Drilled Bolt 2 TCS68013D TCS68013D 3 64 X 1 Cotter Pin 1 TCS790091 TCS790091 700 Meter Drive Coupling 1 TCS790092 TCS790092 Installation Procedure 1 Remove and put aside...

Page 8: ...Manual TCS900030 to install the Pulser on the meter 3 Once the Pulser is wired run the corresponding wire cable into the back of the TCS 3000 register 4 Insert the pulser wiring through the cable gla...

Page 9: ...9 TCS 3000 Installation www tcsmeters com Total Control Systems Installation Procedure 3000 Remote Mount Dimensions Inches Millimeters...

Page 10: ...eat where the seat fabric is attached to the wood There must be good contact between the seat fabric and the ground strap lug 5 Use the wire ties provided with the kit and tie off the strap so that it...

Page 11: ...ster during its boot up cycle and limit exposure to any significant current draw from charging glow plugs or a low power battery startup Installation Procedure 1 Wire GND to the Negative side of the B...

Page 12: ...12 www tcsmeters com Total Control Systems TCS 3000 Installation GND GND 5V VIN TAHA1 CHA TAHB1 CHB 5VDC SHUNT Installation Procedure Direct Mount Pulser Direct Mount Pulser...

Page 13: ...TCS 3000 register TEST PULSER to verify that all Inputs Outputs are working correctly The Test Pulser will simulate an actual product delivery without having to pump product through the meter Utilize...

Page 14: ...til it is snug on the air eliminator float wiring The Pump Control is utilized as a positive output signal for the entire delivery pro cess Providing security pump authorization and more accurate deli...

Page 15: ...volume during a flow rate Cali brate Additive Meter within following PISTON additive selec tion then switch back to External BLACK RED BLACK RED GND GND 5V VIN TAHA2 CHA TAHB2 CHB PISTON The Piston fu...

Page 16: ...press the cable gland on the TCS3000 register until it is snug on the air eliminator float wiring 5 Locate the air eliminator solenoid wiring on the metering system 6 Install the cable gland into the...

Page 17: ...Installation Procedure 1 Connect Independent 24VDC to Terminal Block L1 in the Vibronic Sensor 2 Connect Terminal Block 7 to GND and Terminal Block 8 to Air Elim under Air Eliminator Section of the T...

Page 18: ...e and threaded fitting directly to the TCS 3000 register and follow the instructions provided with the Valve Note Use Correct Thread Sealant 4 Once the solenoid is wired run the corresponding wire as...

Page 19: ...nt 4 Once the solenoid is wired run the corresponding wire as pictured using a minimum of 18 gauge shielded cable into the back of the TCS 3000 register The 3 Way Valve will be wired into Solenoid 1 S...

Page 20: ...ce the solenoid is wired run the corresponding wire as pic tured using a minimum of 18 gauge shielded cable into the back of the TCS 3000 register 4 Insert the solenoid wiring into the cable gland Wir...

Page 21: ...am side of the meter 2 Wire the Fast Flow valve to Solenoid 1 S1 and the Slow Flow Shut Off valve to Solenoid 2 S2 for a 2 stage preset operation 3 Once the solenoids are wired run the corresponding w...

Page 22: ...able gland Wire the Temp Probe into the Temp Probe location on the terminal board Leave a small amount of slack on the wiring 7 Compress the cable gland on the TCS3000 register until it is snug on the...

Page 23: ...740405 Nylon Spacer Lock 1 TCS 740302 Drilled 3 8 SS Washer 1 TCS 740303 Item Qty TCS 300811 NPT Cable Gland 1 2 NPT UL 1 TCS 300133 O Ring 1 2 NPT Gland 1 TCS 300255 4 Wire 100 Temperature Probe 1 TC...

Page 24: ...A and B of DAISY CHAIN on the Client Unit To tie the Client to the next Client unit on the Daisy Chain run the 22 gauge wire from slot A and B of DAISY CHAIN to slot A and B of the next client s DAIS...

Page 25: ...k of the printer 4 Run the communication cable to the back of the TCS3000 5 Screw the cable gland into the back of the TCS3000 and tighten 6 Insert the printer communication cable into the cable gland...

Page 26: ...TCS 300244 TCS 300254 O Ring Gland 1 TCS 300245 TCS 300255 3 Wire Printer Comm Cable 1 TCS 300714 TCS 300714 Velcro 4 X 5 1 TCS 300721 TCS 300721 Epson Printer 1 TEL TMU295 011 TEL TMU295 011 24 VDC...

Page 27: ...TCS 300244 TCS 300254 O Ring Gland 1 TCS 300245 TCS 300255 3 Wire Printer Comm Cable 1 TCS 300714 TCS 300714 Velcro 4 X 5 1 TCS 300721 TCS 300721 24 VDC Epson Printer Power 1 TCS 300772 TCS 300772 Rol...

Page 28: ...Docking 1 TCS 300728 TCS 300728 Wehof Order Form 1 TCS WEHOF TCS WEHOF TCS 3000 Printek Bluetooth Kit Item Qty TCS 300854 Metric TCS 300954 NPT Cable Gland 1 TCS 300244 TCS 300254 O Ring Gland 1 TCS 3...

Page 29: ...tank trucks with Cellular Modems it is recommended to provide a timing re lay for the power off of the modem and register to completely transmit all delivery records Install the Power Off Time Relay...

Page 30: ...ation Cable to the Computer COMP port of the TCS 3000 register terminal board 2 Radio modems can be powered within the TCS 3000 register via the Power Input 3 Antenna must be connected to cellular mod...

Page 31: ...ard 2 Cellular modems come with their own Power Cable Plug The Red White wire must be wired to the External Power Source accessory switch together Ground to Battery ground 3 Antenna must be connected...

Page 32: ...sory switch together The White wire must be wired to Battery ground 3 Antenna must be connected to cellular modem for there to be any activity 4 Cellular modems will be required to have proper program...

Page 33: ...re See Red Lion Omega or Tekinno serial slave display manuals for RS 485 programming and wiring Instructions WARNING The external remote display requires an External Power Source do not pull power fro...

Page 34: ...the M8 x 27 Standoffs 2 Remove the two top M8 x 27 MM Standoffs and replace with two M4 x 14 Standoffs 3 With two M4 x 14 Standoffs mount the Single Channel Communication Board over the two top short...

Page 35: ...35 TCS 3000 Installation www tcsmeters com Total Control Systems Installation Procedure Differential Pressure GTP 7534 Differential Pressure Piston Gauge with Rotary Encoder...

Page 36: ...36 www tcsmeters com Total Control Systems TCS 3000 Installation TO 4 20mA Input from Tank Monitor Installation Procedure 1 Tank Level Monitor...

Page 37: ...37 TCS 3000 Installation www tcsmeters com Total Control Systems Installation Procedure 8 Channel Communication...

Page 38: ...38 www tcsmeters com Total Control Systems TCS 3000 Installation Installation Procedure Wiring Diagrams RED WHITE RED WHITE...

Page 39: ...USB connections Using a factory supplied USB cable attach the thumb drive to the USB port closest to the inside of the register This port is the highest on the circuit board of the two See Figure 1 3...

Page 40: ...ont cover assembly Use a 2 mm Allen Wrench for removal 5 Once the replacement front cover computer is received carefully remove the unit from the anti static plastic bag and do not dispose of the orig...

Page 41: ...41 TCS 3000 Installation www tcsmeters com Total Control Systems 4...

Page 42: ...a purported breach of warranty but not later than the expiration of the warranty period Once authorization is received return the defective meter piece of equipment or component covered by this war ra...

Page 43: ...NOTES...

Page 44: ...om Total Control Systems 2515 Charleston Place Fort Wayne IN 46808 Toll Free 800 348 4753 Phone 260 484 0382 Fax 260 484 9230 Email sales tcsmeters com Website www tcsmeters com TCS900041 REV 8 Total...

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