Tally Dascom 7010 Maintenance Manual Download Page 76

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3-2

Chapter 3 Disassembly and Maintenance

Table of Contents

3-1.

Maintenance Precautions ................................................................................................. 4

3-2.

Cleaning............................................................................................................................ 5

3-3.

Lubrication/Adhesive Agent.............................................................................................. 5

3-3-1.

Lubrication............................................................................................................ 5

3-3-2.

Adhesive Agen ..................................................................................................... 5

3-4.

Maintenance Tools List ..................................................................................................... 6

3-5.

Disassembly, Reassembly and Lubrication...................................................................... 7

3-5-1. Unit, Head .............................................................................................................. 9

3-5-2. Unit, Roller Platen .................................................................................................. 10

3-5-3. SA, Ope-pane PCB and SA, Cover Open Sens.................................................... 11

3-5-4. Unit, Power Supply................................................................................................. 12

3-5-5. SA, Main PCB and Unit, Centro PCB .................................................................... 14

(1) Disconnecting all connectors from the SA, Main PCB ............................... 14

(2)

Removing SA, Main PCB and Unit, Centro PCB........................................ 15

3-5-6. SA, Fan................................................................................................................... 16

3-5-7. SA1, Top Cover ...................................................................................................... 16

3-5-8. Unit, Mechanism .................................................................................................... 17

3-5-9. Each Unit on the Unit, Mechanism ........................................................................ 19

3-5-10. SA, Base Guide Open.......................................................................................... 21

(1)

Removing the SA, Base Guide Open ......................................................... 21

(2)

Disassembling the SA, Base Guide Open.................................................. 21

3-5-11. Unit, Sensor Adjust............................................................................................... 22

(1)

Removing the Unit, Sensor Adjust .............................................................. 22

(2)

Disassembling the Unit, Sensor Adjust....................................................... 23

3-5-12. Unit, Frame Ribbon L ........................................................................................... 25

3-5-13. Disassembling the SA, Front Tension Arm .......................................................... 28

3-5-14. Disassembling the SA, Frame Ribbon R ............................................................. 28

3-5-15. Disassembling the Unit, Frame Rear................................................................... 28

3-5-16. Disassembling the Unit, Frame U ........................................................................ 29

3-5-17. Disassembling the Unit, Frame............................................................................ 30

3-5-18. Disassembling the Rewinder Part (7010R Only)................................................. 32

(1)

Separating the Rewinder part ..................................................................... 33

(2) Removing the Rewinder Mechanism block ................................................ 35

(3) Removing the Rewinder Door and SA1, Peeler ......................................... 36

(4)

Removing the SA, Peeler Sensor/Friction Roller/Idle Rewinder Roller ..... 37

(5)

Removing the SA, Rewinder Motor ............................................................ 38

(6)

Removing the SA, Interlock SW ................................................................. 39

(7)

Removing Rollers........................................................................................ 40

(7-1)

Measure Sensor Rollers (4 pcs.) ........................................................ 40

Summary of Contents for 7010

Page 1: ...User Guide 7010 Thermal Printer 7010 7010 300 7010R Maintenance Manual 7010 Series ...

Page 3: ...iii CHAPTER 1 SPECIFICATIONS CHAPTER 2 OPERATING PRINCIPLES CHAPTER 3 DISASSEMBLY AND MAINTENANCE CHAPTER 4 TROUBLESHOOTING CHAPTER 5 PARTS LISTS CHAPTER 6 CIRCUIT DIAGRAMS APPENDICES ...

Page 4: ...ion If it is turned media sensor sensitivity is changed and the media detection will not be correctly made Do not disassemble reassemble or adjust the machine if it functions properly Particularly do not loosen screws on any component unless necessary After completing an inspection and before turning on the power be sure to check that there is no abnormality Never try to print without media Check ...

Page 5: ...CHAPTER 1 SPECIFICATIONS ...

Page 6: ...1 2 Chapter 1 Specifications Table of Contents 1 1 General Specifications 1 3 1 2 Printable Area 1 9 1 3 Printing Position Accuracy 1 10 1 4 Adjustable Sensors Front Fixed Sensor 1 11 ...

Page 7: ...10R 2 8 inches per second 7010 300 Print mode Batch mode Normal printing single or multiple sheets Tear off mode Feeds back media to the tear off position after printing is completed Cut mode 1 Prints while cutting at designated sheet units The following two kinds of cut mode operations are done Back feed Cut through Cut through refers to stopping part way through printing the next label to make t...

Page 8: ...meter of the paper core 25 4 0 25 mm 1 00 0 01 Ribbon end tape length Max 80 0 mm 3 15 Ribbon end detection Ribbon out is detected by the ribbon sensor Bar code For Datamax emulation 4 One dimension Code 3 of 9 UPC A UPC E EAN 13 JAN 13 EAN 8 JAN 8 Interleaved 2 of 5 Code 128 HIBC Modulus 43 used code 3 of 9 Codabar NW 7 Int 2 of 5 Modulus 10 used Interleaved 2 of 5 Plessey Case Code UPC 2DIG ADD ...

Page 9: ...oth font CG TriumvirateTM Bold smooth font 6 8 10 12 14 18 24 30 36 48 points 7010 7010R 4 5 6 8 10 12 14 18 24 30 36 48 points 7010 300 Character set Conforms with code page 850 standards 4 TrueTypeTM rasterizer 7 For Zebra emulation 5 1 Five kinds of fixed pitch font Overseas English fonts and European fonts 2 OCR fonts OCR A OCR B 3 Proportional font CG TriumvirateTM Condensed Bold 4 True type ...

Page 10: ...gdings Windows 3 1 Latin 2 Windows 3 1 Baltic Latv Lith Windows 3 0 Latin 1 Windows Latin Cyrillic Windows 3 1 Latin 5 Control language Conforms to Datamax programming language 4 and Zebra programming language 5 Outline of electronic devices CPU 32 bit RISC CPU ROM Standard equipment FLASH ROM 4M bytes User area 1M byte RAM Standard equipment SDRAM 16M bytes User area 1M byte RAM for Zebra L Stand...

Page 11: ... 50 60Hz U S A Canada UL60950 1 CSA No 60950 1 FCC Part 15 Subpart B Class A Europe EN 60950 1 EN 55022 ClassA EN 55024 EN 61000 3 2 EN 61000 3 3 Power consumption max value U S A Canada 120V 130W operating at 12 5 printing duty 11W standby 7010 95W operating at 12 5 printing duty 12W standby 7010 300 140W operating at 12 5 printing duty 12W standby 7010R Europe 230V 120W operating at 12 5 printin...

Page 12: ...x 255 W X 490 D X 265 H mm 10 W X 19 3 D X 10 4 H External dimensions 7010R Approx 254 W X 480 D X 375 H mm 10 2 W X 19 2 D X 15 H Weight Approx 13 3 kg 29 3 lb 7010 7010 300 Approx 17 6 kg 38 7 lb 7010R Accessories Test label media Test ribbon CD ROM User s Manual Quick start guide Head cleaner Power cord Media holder bar and Media holder guide Ribbon holder Paper core Option Auto cutter unit Pee...

Page 13: ...s 118 mm 4 65 there are unprintable areas on both sides 2 5 mm 0 10 width is on the left side and 11 5 mm 0 45 for 7010 7010R 10 5 mm 0 41 for 7010 300 width on the right side The left side unprintable area applies for any size media MODEL H R 7010 7010R 104 0 mm 4 1 11 5 mm 0 45 7010 300 105 0 mm 4 1 10 5 mm 0 41 Maximum media width 118 mm 4 65 H R Reference end Unprintable area Printable area Me...

Page 14: ...ollows 1 Actual printing start position May deviates from the ideal one in the indicated range 2 Deviation of vertical positioning when printing position is set to 0 3 Deviation of horizontal positioning when printing position is set to 0 4 Deviation of vertical printing position when 100 mm is specified from the printing start position 1 2 mm 2 0 04 0 08 Reference edge Paper guide Printable area ...

Page 15: ...e liner or the U shaped notches of tag While the bottom sensor is used to detect the black marks on tag Both sensors are used to detect media end By turning the adjustable sensor position knob both transparent and reflective sensors move right and left simultaneously As you turn the adjustable sensor position knob the yellow mark that is located in front of the scale moves along the scale The fact...

Page 16: ...or is not adjustable Maximum media width 118 mm 4 65 11 5 mm 0 45 Media guide Direction of media feed 2 5 mm 0 10 Unprintable area Unprintable area Center Printable area Media 6 5 mm 0 2559 T Upper sensor LED S Lower sensor Phototransistor S Lower sensor LED 104 0 mm 4 1 7010 7010R 105 0 mm 4 1 7010 300 11 5 mm 0 45 7010 7010R 10 5 mm 0 41 7010 300 ...

Page 17: ...CHAPTER 2 OPERATING PRINCIPLES ...

Page 18: ...2 2 Operation of Control Parts 2 16 2 2 1 Configuration of Printer 2 16 1 AC Inlet Power Switch Filter Power Supply section 2 17 2 Main PCB 2 17 3 Operation panel 2 18 4 Thermal print head 2 18 5 Sensors 2 18 6 Motors 2 19 7 Parallel I F IEEE1284 2 19 8 Serial I F RS 232C 2 19 9 USB Universal Serial Bus I F 2 19 10 Ethernet I F Option 2 19 11 Wireless LAN I F Option 2 19 12 Connect PCB 2 19 2 2 2 ...

Page 19: ...to change the settings in Factory mode 2 46 3 1 Submenu table in Factory mode 2 46 3 2 Setting submenu in Factory mode 2 49 4 How to operate submenus in Service mode 2 50 4 1 Submenu table in Service mode 2 50 4 2 Submenu operation in Service mode 2 51 2 4 Interface 2 53 2 4 1 Serial Interface 2 53 1 Specifications 2 53 2 Signal line and pin assignment 2 53 3 Protocol 2 54 2 4 2 Parallel Interface...

Page 20: ...the motor temperature SA Head Up SW Head Up Sensor This sensor is a mechanical switch to detect the print head position up or down Adjustable Sensor Consists of the transparent sensor and the reflective sensor that move to right and left simultaneously by turning the adjust sensor position knob Together with the reflective sensor it is used to detect a label stuck on liner or a U shaped notch on t...

Page 21: ...pter to detect the ribbon running It also detects the ribbon end It is a part of the Unit Frame Ribbon L Unit Head This is a thermal head consisting of a head driver and thermal elements It incorporates a thermistor to detect the thermal head temperature SA Ope pane PCB Consists of LCD LED and switches for operation SA Main PCB Controls enter printer system Unit Centro PCB This PCB is a connector ...

Page 22: ... label at the exit of the printer SA Rewinder Motor Rewinds the liner of the printed media It consists of the rewinder motor motor control PCB and thermistor that detects the motor temperature SA Interlock SW Rewinder Cover Open Sensor This is a mechanical switch to detect the open close status of the rewinder cover SA Rewinder PCB Controls the rewinder operation 7010 Rewinder Part SA Peeler Senso...

Page 23: ...t side SA 1 Drive Shaft that links left and right side and Platen Drive Belt on the right side Then media is fed forward by the friction force produced between the platen and the Unit Head Since the spring pulls the bottom of the Tension Plate block as shown in the figure the Tension Plate block gives an adequate tension to the Platen Drive Belt When the Unit Motor turns clockwise viewing from the...

Page 24: ...Sensor Select menu is set to Rear Adj Sensor and the adjustable sensor is selected The Adjustable Sensor consists of the reflective sensor bottom sensor and the transparent sensor upper sensor as shown blow The reflective sensor consists of 1 LED and 1 phototransistor while the transparent sensor consists of 1 LED in practice LED is not a sensor but it acts as a sensor by the combination of the re...

Page 25: ...tches of tag Media Sensor menu See Through For detecting U shaped notches of tag the same principle as for detecting label applies except that the light is directly falls on the phototransistor through the notch Detecting black marks on tag Media Sensor menu Reflect For detecting black marks on tag only the reflective sensor is used Light emitted from the LED is reflected by the tag at other than ...

Page 26: ...cover When the top cover is closed the claw of top cover engages with the SA Cover Open Sens photo interrupter While it is opened it comes off the SA Cover Open Sens The CPU on the Main PCB detects open close status of the top cover by sensing the output from the SA Cover Open Sens When the top cover is opened the ERROR LED blinks and the LCD displays Error Cover Open on the operation panel Claw S...

Page 27: ...he up position the switch lever of the SA Head Up SW is released and the switch turns OFF While the head block is in the down position it is pushed by the head block and the switch turns ON The CPU on the Main PCB detects up or down position of the head block by sensing the switch output of the SA Head Up SW When the head block is in the up position the ERROR LED blinks and the LCD displays ERROR ...

Page 28: ... Platen SA via the Slider Since the Slider has taper shape on its bottom the pressure that is developed by the Head Spring R varies with the Slider position As the Slider moves toward the left or the Adjust Screw is turned counterclockwise the Head Spring R gives a weaker pressure to the Unit Head While it moves to the right a stronger pressure is given For example when narrow media is set since n...

Page 29: ... moving the thermal element position back and forth a little by turning the media thickness adjustment screw With this adjustment optimum printing quality is obtained For thin media standard label thermal media etc For thin media normally the media thickness adjustment screw will be turned counterclockwise 2 to 4 turns from the center line of the media thickness check window As shown in the figure...

Page 30: ...window 2 1 8 Rewinder Cover Open Detection Mechanism 7010R only The component of the rewinder cover detection mechanism is as follows a SA Interlock SW Rewinder Cover Open Sensor The rewinder cover open detection mechanism detects the open close status of the rewinder cover When the rewinder cover is closed the lever of the interlock switch is pushed by the plate A and it turns ON While the rewind...

Page 31: ...es fast to slow When the Full state is detected the CPU stops rewinder motor In this state the ERROR LED blinks and the LCD displays Error Rewinder Full on the operation panel When printing is performed the rewinder motor starts to turn to wind up the liner Turning of the motor is detected by photo interrupter of the SA Rewinder PCB While the motor is turning the blade at the end of motor turns an...

Page 32: ...ble Sensor RF ID R W Serial Data Ribbon Encoder Cover Open Sensor CPU UPD703111AGM 13 UEU A 128MHz AC Inlet Power Switch Filter Power Supply S DRAM 128Mbits Control C G F ROM 32Mbit PF Motor Driver SLA7033M RS232C USB 1 1 RS232C Driver Receiver IEEE1284 Transceiver Rewinder Motor DC Form Sensor Encode Sensor Fan D A Converter PF motor current PE sensor LED Rewind motor current Rewinder Motor Temp ...

Page 33: ...controller serial I F USB function controller A D converter etc b Flash ROM This is a flash ROM of 32M bits 4M bytes that stores the firmware and CG character generator c S DRAM Synchronous dynamic RAM This is an S DRAM of 128M bits 16M bytes that is used as working area input buffer and download buffer d Custom IC Gate Array The custom IC incorporates a control circuit for the interface I O port ...

Page 34: ...ists of 1 LED and 1 phototransistor Thermal Head Temp Sensor A thermistor incorporated in the print head PF Motor Temp Sensor A thermistor attached to the PF Motor Ribbon Encoder Ribbon Running Sensor Ribbon End Sensor A photo interrupter to detect ribbon running It also detects the ribbon end A part of the Unit Frame Ribbon L 7010R Rewinder Part The following 5 sensors are used Sensor name Descri...

Page 35: ...s received 8 Serial I F RS 232C This is a circuit to transmit and receive serial data between the printer and the host Parallel I F serial I F or USB I F is automatically selected when data is received 9 USB Universal Serial Bus I F This is a circuit to transmit and receive serial data between the printer and the host using the USB Parallel I F serial I F or USB I F is automatically selected when ...

Page 36: ...16M bytes 0FFFFFFH CPU FFFB000H FFFEFFFH FFFF000H FFFFFFFH CPU Boot Loader 1 Setting Information User Settings Setting Information Factory set Settings Boot Loader 2 Firmware Datamax Firmware Zebra Service Information Backup Downloading Area 1M bytes Firmware about 400K bytes Receiving Buffer 16K bytes x 3 Command Buffer 128K bytes Others 16K bytes for each I F USB IEEE1284 and Serial I O Built in...

Page 37: ... the LED of the photo interrupter is blocked by the claw and the phototransistor turns OFF As a result pin 173 CV_OPN of U1 CPU goes High When the top cover is opened the claw is released from the photo interrupter and pin 173 CV_OPN of U1 CPU goes Low When the top cover is opened the ERROR LED blinks and the LCD displays ERROR COVER OPEN on the operation panel Claw SA Cover Open Sens Photo interr...

Page 38: ...ition the head block pushes the micro switch lever and the micro switch turns ON In this state pin 174 HDUSENS of U1 CPU goes Low When the head block is opened in the up position the micro switch turns OFF and pin 174 HDUSENS of U1 CPU goes High When the head block is opened the ERROR LED blinks and the LCD displays ERROR HEAD OPEN on the operation panel Head Block Switch OFF Head Block Rear View ...

Page 39: ...ent sensor is used together with the reflective sensor media sensor menu See Through pin 99 LEDMOVE_T of U14 Custom IC goes High Q28 and Q9 turn ON and the LED of the transparent sensor turns ON The current flowing into the LED the light amount to be emitted for detecting label is determined by U4 D A converter U5B and Q10 under the control of the U1 CPU and U14 Custom IC When the liner without la...

Page 40: ...rrent flowing into the LED the amount of light emitted is appropriately set for detecting the U shaped notch Reflective sensor used for detecting the black mark on tag The reflective sensor alone is used media sensor menu Reflect In this case pin 100 LEDMOVE_R goes High Q27 and Q8 turn ON and the LED of the reflective sensor turns ON The current flowing into the LED the light amount to be emitted ...

Page 41: ...a detection will not be correctly made Media SA Sensor U Main PCB SA Sensor Bottom 2 3 4 1 J6 2 1 Transparent Sensor Reflective Sensor J21 UP LED A UP LED K DOWN LED A DOWN LED K DOWN TR C DOWN TR E Q7 5V Q26 Q6 Q25 LEDFIX_R LEDFIX_T 3 3V Q10 C85 7 5 6 C86 R127 R126 R125 R206 VR2 VR1 R121 R118 U20A BA2904 3 2 1 R117 C81 SENSFIX 77 ANI0 5 U1 CPU DTA114EM DTA114EM 2SC5658 2SC5658 3 3V R200 R201 U4 C...

Page 42: ...temperature rises abnormally When the head temperature rises to 70 C 158 F printing stops after printing the current label In this case the ERROR LED blinks and the LCD displays Alarm Head Hot on the operation panel When the head temperature falls below 60 C 140 F the ERROR LED stops blinking the LCD returns to the original display On Line and printing resumes Printing operation when the head temp...

Page 43: ...elow 90 C 194 F the LED stops blinking the LCD returns to the original display On Line and printing resumes In addition to the PF motor temperature rise detection by the CPU the circuitry composed of U19A OP amp detects the high temperature over 130 C 266 F to protect the PF motor If the PF motor temperature exceeds 130 C 266 F the output of U19A is reversed and TEMPOFF signal goes Low As a result...

Page 44: ... reel of the ribbon unit When the supply reel turns the blades intermittently block the light emitted from the LED of the ribbon encoder Thus while the ribbon is running supply reel is rotating a pulse train is input to pin 76 RIBENC of U1 CPU With this pulse input the CPU can detect tape running and tape end J8 3 3V 1 R130 Main PCB R129 RIBENC U1 CPU A0 76 C87 R128 2 3 4 Ribbon Encoder Ribbon Run...

Page 45: ...nd the switch turns ON As a result pin 175 OPN of U1 CPU goes Low When the rewinder cover is opened the switch turns OFF and pin 175 OPN of U1 CPU goes High When the rewinder cover is opened the ERROR LED blinks and the LCD displays Error Rewinder Open on the operation panel 3 3V R164 R166 J504 2 Main PCB OPN U1 CPU P73 175 C100 5 1 Rewinder PCB 2 2 5 J502 J16 J702 1 SA Rewinder Motor 2 J701 Rewin...

Page 46: ...re Rewinding operation when the rewinder motor temperature rises When the temperature of the rewinder motor rises to 110 C 230 F printing rewinding stops In this case the ERROR LED blinks and the LCD displays Alarm Rewinder Hot on the operation panel When the temperature of the rewinder motor falls below 100 C 212 F the LED stops blinking the LCD returns to the original display On Line and printin...

Page 47: ...CPU becomes High The CPU senses the voltage at pin 12 to detect the presence of label at the exit When no label exists at the exit of the printer the light emitted from the LED does not reach the phototransistor Thus the voltage at pin 12 PEELSENS of U1 CPU becomes Low CRPTYP1 signal pin 96 PM1 of U14 Custom IC is used to detect whether the SA Peel Sensor is installed in the 7010R or not Main PCB ...

Page 48: ...f For TEMPOFF signal refer to 2 2 3 6 PF motor temperature sensor PFMA PFMA PFMB and PFMB signals are the exciting pulses to drive the PF Motor The digital to analog converter U4 is used to control the PF motor current by applying its output to pins 3 and 14 REFA and B of the motor driver U18 12 6 7 17 5 16 VSA VSB INA INA INB INB U18 Motor Driver 2 4 1 6 3 J4 OUT A OUT A OUT B OUT B 1 8 11 18 U16...

Page 49: ...ansfer paper The width of heating pulse applied to a thermal element varies with the head temperature to keep the printing density constant J3 Thermal Head 5 8 21 25 1 4 26 30 HEADSTB HEADCLK HEADD1 4 HEADLAT 5V 10 12 14 17 13 U14 Custom IC HDLTH 107 HDSTB 108 HDCLK 115 HDATA1 4 109 113 HDVON HCVON HDVON 116 HCVON 117 24V R93 R94 Q1 Q2 Q29 R99 VHEAD DTC114EM D2 2SJ505S D1 3 3V U1 CPU R100 R95 R97 ...

Page 50: ... is supplied to the thermal head instead of 24V The following is a simplified circuitry under checking where Q3 turns ON and a thermal element R is selected The voltage at point A becomes the value divided by R99 and R The CPU monitors this voltage at pin 10 HEADRES and check if the voltage is in the allowable range or not If R is open the voltage at point A will be about 3 3V Every thermal elemen...

Page 51: ...r stages As the diameter increases the Measure Flap Plate turns backward and engages with PS501 and PS502 1st stage PS501 ON PS502 OFF 2nd stage PS501 ON PS502 ON 3rd stage PS501 OFF PS502 ON 4th stage Full PS501 OFF PS502 OFF The 1st to 3rd stages are used to control the rewinder motor speed as mentioned on the next page The 4th stage is the Full state J504 3 2 J502 SA Rewinder Motor J701 2 3 M R...

Page 52: ...lse is output from the photo interrupter PS701 of the SA Rewinder Motor to pin 176 MTENC of U1 CPU The rewinder motor speed should vary according to the diameter of the wound liner to nearly keep the winding speed constant The rewinder motor speed is controlled by checking the ON OFF status of PS501 and PS502 That is the rewinder motor speed is high for small diameter and it is low for large diame...

Page 53: ... There are 2 LEDs POWER LED and ERROR LED The LEDs light up or blink to indicate printer status setting modes or error conditions POWER LED Lights up when power is turned on green ERROR LED Blinks when an error occurs orange 3 LCD Liquid Crystal Display The LCD is a 128 x 64 dots display using STN Super Twisted Nematic display system It displays printer statuses including alarm statuses menus and ...

Page 54: ...prints 2 labels 1 While pressing and holding the FEED key turn on the power 2 Wait until the POWER LED turns on and the LCD indicates Self Print Mode Label Media and then release the FEED key The printer enters self print mode and the label is fed Self test printing is made for two labels and then printing stops 3 To repeat self test printing press the FEED key again To exit from self print mode T...

Page 55: ...m hex dump mode Turn off the power For continuous media 1 While pressing and holding the STOP key turn on the power 2 Wait until the POWER LED turns on and the LCD changes from Hex Dump Mode Label Media to Cont Media and then release the STOP key The printer enters hex dump mode and when print data is sent to the printer hex dump printing starts To exit from hex dump mode Turn off the power DUMP L...

Page 56: ...r Continuous Media Length 4 00 inch Vertical Position 0 00 inch Horizontal Shift 0 00 inch Vertical Image Shift 0 00 inch Sensor Select Rear Adj Sensor Media Sensor See Through Small Media Adjustment Off Small Media Length 1 00 inch Symbol Set PM System Setup Menu Sensor Level 1 7 V Paper End Level 2 80 V Error Reporting On Printing Cover Open Sensor Off Buzzer Select On Metric Inch Inch Max Media...

Page 57: ...ctory Mode Settings menus How to change the settings in Factory mode How to operate service menu in Service mode 1 How to enter Factory Service Mode To enter Factory Service mode perform the following operation While pressing and holding the MENU FEED and STOP keys turn on the printer Then the following is displayed on the LCD Key function in Factory Service mode FEED S Returns to previous item or...

Page 58: ...e pressing the MENU FEED and STOP keys turn on the printer Factory Setup Service Mode T S Page Setup T S System Setup T S After Print T S Interface T S Machine Info T S Test Mode T S Global Config T S Main menu Sens Vol Adj Init Fix Thru T S USB Serial Num T S Submenu Factory mode Head Check ROM Check T S X W Service Counter T S X W Submenu Service mode Parallel ErrOut ...

Page 59: ... the Factory Service mode by turning on the power while pressing and holding the MENU FEED and STOP keys Refer to 1 How to enter Factory Service Mode mentioned earlier 2 Press the MENU T or FEED S key until Test Mode main menu appears 3 Press the STOP X key to enter the Test Mode 4 Press the MENU T or FEED S key until Print Pattern submenu appears 5 Press the STOP X key to enter the Print Pattern ...

Page 60: ... Cal Level 2 05 V Adj Through Cal Level 2 30 V Adj Reflect Cal Level 2 10 V Adj SensNone Cal Level 2 05 V Double Heat Menu Off PowerOn Head Check On Head Check Start Pos Dot 1 Head Check Stop Pos Dot 848 Head Error Print No Max Page Length 32 inch Ribbon End Detection Normal Void to TOF Off Reverse Media Length 0 00 inch Paper End Sensor On Parallel Error Output On Auto Online Off Auto Online Dela...

Page 61: ... Function Select Tear Cutter Action Backfeed Paper Position 0 00 inch Menu Key Action Enters Menu Interface Menu RS 232C Baud rate 9600 RS 232C Parity None RS 232C Length 8 bit RS 232C Stop bit 1 bit RS 232C X ON Yes IEEE 1284 On USB Device Class Printer USB VCOM Protocol Auto Example of Datamax emulation selected 7010 continued Note We continually enhance our printers with new options and setting...

Page 62: ... How to print the Factory Mode Settings menus 2 shows that the object electrically moves forward rightward shows that the object electrically moves backward leftward 8 dots correspond to 1 mm 203 dots correspond to 1 Submenu Name Factory Mode Settings Menu name Adjustable Value Default Value Description Sens Vol Adj Displays the level of each media sensor Init Fix Thru Performs calibration of the ...

Page 63: ...6dot 000 dot Electrically shifts the peel position back and forth 32 to 32 mm 1 26 to 1 26 Optional Mach Hor Pos Machine Horizontal Pos 16 to 32dot 008 dot Electrically shifts the head position to the right or left side 2 to 4 mm 0 08 to 0 16 Auto Cal Mode AutoCal Mode On Off On Automatically controls the light amount of each media sensor Fix Thru LED Fix Through Sensor 0 0 to 3 3V 0 0 V This menu...

Page 64: ...nsor menu Reflect The amount of light received is set to 2 10V Adj None Level Adj SensNone Cal Level 0 01 to 3 30V 2 05 V Performs sensitivity adjustment of the adjustable sensor for Media Sensor menu None The amount of light received is set to 2 05V Peel Sens Level 0 01 to 3 30V 1 50 V Sets the threshold value for the peel sensor Cont Paper Sens Through Reflect Reflect When continuous media is us...

Page 65: ...dj Thru Pos submenu example appears 4 Press the STOP X key to select that submenu The current value is shown on the LCD 5 Press the MENU T or FEED S key to increase or decrease the value or select a desired option In this example the position of transparent sensor adjustable type will be electrically moved back and forth 6 Press the STOP X key to save the set value in the printer 7 Press the PAUSE...

Page 66: ...ample PASS 0000dots ROM Check Performs ROM checksum test and displays the check result OK or NG and the checksum value Example PROGRM OK 4F4E RAM Check Performs RAM capacity check and displays the check result Example DRAM OK 16384KByte Motor Feed Performs motor feed check Print Counter Displays the total printed length since the printer is firstly used Example Length 1234 567Km Service Counter Di...

Page 67: ...yed and further operation is not necessary For submenu Head Check the following screen appears and prompts you whether to perform the head check or not For submenu Motor Feed the following screen appears and prompts you whether to feed media forward or backward When Head Check is selected When Motor Feed is selected 6 Press the MENU T or FEED S key and select Yes when Head Check is selected or For...

Page 68: ...ounter submenu appears 5 Press the STOP X key to select Service Counter submenu Then the service counter length since the service counter is reset last is displayed To reset the service counter proceed to the next step Otherwise proceed to Step 7 6 Resetting the service counter 1 Press the STOP X key 2 Press the MENU T or FEED S key and select Yes 3 Press the STOP X key to perform resetting 7 Pres...

Page 69: ...on 1 FG Frame ground Protective grounding 2 TXD Transmit Data Signal line that transmits data from the printer to the host 3 RXD Receive data Signal line that transmits data from the host to the printer 4 RTS Request To Send Pulled up to 5 4V through 3 3 kΩ 5 NC Not used 6 DSR Data Set Ready Signal line that is active when the host can interface with the printer 7 SGND Signal ground Signal groundi...

Page 70: ... from on line to off line When the media end is detected When a printer error occurs READY BUSY System DTR signal is controlled with READY High BUSY Low level DTR turns to High Ready in the following conditions When the printer is in on line mode and When the remaining buffer is 128 bytes or more After DTR becomes High DTR retains High until the remaining buffer becomes 1024 bytes or less DTR turn...

Page 71: ...ECP mode ECP mode permits bi directional asynchronous data transmission and by means of interlock handshake it does not require the timing necessary with Compatible mode Signal level IEEE1284 compatible 2 Signal line and pin assignment Pin No Signal name I O Function in Compatible Mode 1 STROBE Input Strobe signal to read in 8 bit data 2 9 DATA0 7 Input 8 bit parallel signal 10 ACKNLG Output 8 bit...

Page 72: ... occurs Error Compatible mode Paper end Busy PError Select Fault L H L H H L H L Error other than paper end Head open Other Busy PError Select Fault L H L unchanged H L H L Conditions for Busy Receive buffer full Data being read Error 4 Compatible timing specification When power is on Timing to go on line BUSY SELECT Power On ACK Reset ...

Page 73: ... data is latched at the leading edge of Strobe While receiving PRIME signal Note If the PRIME signal width is 10 µsec or less it is not accepted BUSY goes to High when the PRIME signal is accepted by the printer Data0 7 BUSY 0 5µs 0 5µs 0 5µs Strobe BUSY PRIME SELECT 10 15µsec or more Ack Fault ...

Page 74: ...Bus Specification Transmission speed Compatible with 12Mbps full speed transmission Receive buffer 16K bytes Connector DUSB DUSB BRA42 T11 DDK 2 Signal line and pin arrangement Pin No Signal code Signal Function 1 VBUS USB power USB power 5V 2 D Signal line signal line 3 D Signal line signal line 4 GND GND GND About 2 µsec BUSY ACK Center ...

Page 75: ...CHAPTER 3 DISASSEMBLY AND MAINTENANCE ...

Page 76: ... Base Guide Open 21 1 Removing the SA Base Guide Open 21 2 Disassembling the SA Base Guide Open 21 3 5 11 Unit Sensor Adjust 22 1 Removing the Unit Sensor Adjust 22 2 Disassembling the Unit Sensor Adjust 23 3 5 12 Unit Frame Ribbon L 25 3 5 13 Disassembling the SA Front Tension Arm 28 3 5 14 Disassembling the SA Frame Ribbon R 28 3 5 15 Disassembling the Unit Frame Rear 28 3 5 16 Disassembling the...

Page 77: ...ents 42 3 6 1 Transparent Reflective Sensor Position Adjustment 42 1 Sensor position adjustment Factory mode 42 2 Sensor sensitivity adjustment Factory mode 42 2 1 Init Fix Thru sensitivity adjustment 43 2 2 Init Fix Refl sensitivity adjustment 45 2 3 Init Adj Thru sensitivity adjustment 47 2 4 Init Adj Refl sensitivity adjustment 49 3 6 2 Belt Tension Adjustment 51 3 6 3 Ribbon Skew Adjustment 52...

Page 78: ...screws on any component unless necessary After completing an inspection and before turning on the power be sure to check that there is no abnormality Never try to print without media Check that the media is properly set Do not lay anything on the cover or lean against it during maintenance or while the printer is in operation During maintenance be careful not to leave parts or screws unattached or...

Page 79: ... printer in accordance with the following Cleaning frequency Every 6 months or 300 hours of operation Whichever comes first Materials Dry cloth gauze or soft cloth and thermal head cleaner 3 3 Lubrication Adhesive Agent 3 3 1 Lubrication 1 Lubrication frequency This is a maintenance free machine and requires no lubrication under normal use However the machine should be lubricated whenever it is di...

Page 80: ...ength 200 mm 1 For 3 4 mm screws PX Type for print head scew 2 Phillips Screwdriver Length 100 mm 1 For 2 3 mm screws 3 Flat blade Screwdriver Length 100 mm 1 4 3 mm width 4 Tweezers 1 5 Round Nose Pliers 1 6 Cutting Nippers 1 7 Soldering Iron 30W 1 8 Volt ohm Meter 1 9 Spring Gauge 1 2000gf Belt tension adjustment 10 Spring Gauge 1 500gf Ribbon tension adjustment 11 Hex Wrench 1 Ribbon tension ad...

Page 81: ...me Ribbon R Unit Frame Rear Unit Frame U SA Sensor U Fixed Unit Frame Ribbon L Unit Motor SA Connect PCB 7010 7010 300 SA Sensor Bottom Fixed SA Sensor U Adjustable SA Sensor Bottom Adjustable Top Cover SA1 Top Cover SA Main PCB and Unit Centro PCB See 3 5 2 See 3 5 1 See 3 5 3 See 3 5 7 See 3 5 4 See 3 5 5 1 See 3 5 6 See 3 5 5 2 See 3 5 8 See 3 5 12 See 3 5 13 See 3 5 14 See 3 5 15 See 3 5 16 Se...

Page 82: ...arts List are stated Example Remove 3 screws BH M3x5K 1 37 and detach Unit PCB 1 12 backwardly In this example 1 37 and 1 12 are the parts location Nos Please refer to the parts location Nos 1 37 and 1 12 in Drawing No 1 in Chapter 5 Parts List When reassembling parts follow Note s on reassembling described at the end of disassembly procedure When the parts to be lubricated are replaced necessity ...

Page 83: ...comes off 4 Remove the SA Head Cable from the Unit Head Notes on reassembling When attaching the Unit Head do not strongly push it against the head block The Head Earth Plate may come off if you push the Unit Head strongly Securely fasten the Unit Head with the screw When you replace the Unit Head with a new one adjust the angle of head spacer shaft if ribbon wrinkles are not removed This adjustme...

Page 84: ... M3x5K and detach the Pulley Cover upwardly after disengaging its 2 claws 5 Push the lever of the tension plate unit downward to set the Platen Drive Belt free and remove the Platen Drive Belt to the right 6 Lift the Unit Roller Platen and remove it upwardly Note on reassembling Be sure that the Platen Drive Belt is securely installed on the Unit Roller Platen s gear via the tension plate unit Hea...

Page 85: ... of SA Cover Open Sens from the SA Ope pane PCB 8 Remove 1 screw PHT 2 M3x6 and detach the SA Cover Open Sens from the Ope pane Cover block 9 Detach four switches PAUSE FEED STOP and MENU 10 Peel off the Ope Pane Sheet from the Ope Pane Cover and remove the LCD Cover from the Ope Pane Sheet Notes on reassembling Assemble each switch in place When assembling the SA Ope pane Plate in the Ope pane Co...

Page 86: ...and 1 screw 4BH M3x5 Then while pushing the rear cover toward the rear to make a clearance remove the Inner Power Cover block to the right See the magnified figure 6 Remove 2 cable clamps Access to their locks from the bottom of the printer and release the locks 7 Remove 1 screw 5BH N M4x4 and 1 toothed lock washer 5EXT T N 4 8 Remove 1 screw 6BH M3x5K and 2 screws 7PH SW PW M3x5 and detach the Po...

Page 87: ...cable clamp as they were When fastening the earth wire of the Unit Power Supply to the chassis with the screw 5 and the toothed lock washer 5 be sure to check the earth wire of the AC outlet runs as follows If not arrange it as shown To satisfy the regulated standards run the earth wire of the AC outlet as shown above Caution Arrange the wire like this Earth Wire of AC Inlet 5 ...

Page 88: ...sconnecting all connectors from the SA Main PCB 1 Open the top cover 2 Open the head block by pushing the head open lever 3 Open the sensor arm block by pushing the sensor arm open lever 4 Remove 1 screw 1BH M3x5 and detach the Inner Paper Cover 5 Remove 1 screw 2BH M3x5K and 1 screw 3BH M3x5 and detach the Inner PCB Front Cover block Cover Inner Paper Inner PCB Front Cover Block BH M3x3K Clamp Ma...

Page 89: ...nd detach Unit PCB See the figure on the previous page 3 Disconnect the SA Centro Cable 14 1 from the SA Main PCB 14 2 and the Unit Centro PCB 14 4 4 Remove 2 lock screws 14 5 and 2 screws PH SW PW M3x5 and detach the SA Main PCB 14 2 from the SA Holder I F 14 3 5 Remove 2 screws BH M3x5 14 7 and detach the Unit Centro PCB 14 4 from the SA Holder I F 14 3 J16 J12 J6 J21 J7 J22 J11 J5 J4 J15 J3 J14...

Page 90: ...air flows from inside to outside When assembling the Power Plate 1 14 together with Unit Power Supply observe the Notes on reassembling in 3 5 4 Unit Power Supply 3 5 7 SA1 Top Cover 1 Open the top cover 2 Remove 2 screws BH M3x5K and detach the 2 Hinge Covers 1 4 from the top cover by releasing their claws 3 Remove 4 screws BH M3x5 1 37 and detach the Top Cover block from the printer 4 Remove 4 s...

Page 91: ...x5 1 screw for new type and detach the SA Ope pane frontward 6 Disconnect the Ope pane FFC Cable from the SA Ope pane 7 Remove 1 screw 4BH M3x5K and 1 screw 5PH SW PW M3x5 and detach the SA Front Right 8 Remove 2 screws 6BH M3x5 and detach the SA Front Center by drawing it out 9 Disengage the Power Switch from the chassis by lifting it upwardly 10 Remove 5 screws 7PH SW PW M3x5 and 1 screw 8PH SW ...

Page 92: ...t Center assemble it so that its claws A shown in the figure are securely inserted into the slits B on the SA Case L See the following wiring route for Unit Mechanism and pass the cables J4 to J9 J21 and J22 through the Main Cable Clamp Wiring route for Unit Mechanism When assembling the Cable Cover first insert its right side while aligning the slit C and then fit the Cable Cover by shifting in t...

Page 93: ...ve the Unit Frame Rear 2 5 1 Remove 2 screws PH SW PW M3x5 2 22 and detach the Unit Frame Rear 2 5 For disassembling the parts of the Unit Frame Rear 2 5 refer to 3 5 15 Disassembling the Unit Frame Rear 8 Remove the Unit Frame U 2 6 1 Remove the Unit Head 2 8 referring to 3 5 1 Unit Head 2 With the head block opened disengage the Head Up Spring 2 7 from the Unit Frame U 2 6 and the Unit Frame 2 1...

Page 94: ...embling parts of the Unit Frame 2 18 refer to 3 5 17 Disassembling the Unit Frame Note on reassembling Apply grease Floil G 311S to the following points refer to the places marked with in Drawing No 2 Unit Mechanism for the Printer Part in Chapter 5 Parts List Unit Frame 2 18 Where the Head Up Spring 2 7 is to be hooked Unit Frame 2 18 Where the Unit Frame U 2 6 is to be hooked ...

Page 95: ...figure shown below 2 Disassembling the SA Base Guide Open 1 Remove 2 screws PH SW PW M3x5 7 8 and pull out 2 SA Damper Shafts 7 1 on both sides 2 Remove the Damper Frame block Plastic from the Damper Frame Metal 7 2 3 Remove the Damper L Spring 7 6 and Damper R Spring 7 7 disengage 1 E ring E Ring 4 7 3 and pull out the Damper Shaft 7 4 from the Damper Frame Plastic 7 5 Note on reassembling Assemb...

Page 96: ...e SA Main PCB 3 Remove 2 screws PH SW PW M3x5 and detach both Unit Sensor Adjust and SA Base Guide Open 4 Remove the SA Base Guide Open from the Unit Sensor Adjust Refer to 3 5 10 SA Base Guide Open 5 Peel off the Ground Brush from the Unit Sensor Adjust Notes on reassembling Be sure to lower the SA Sensor U Fixed type before assembling the Unit Sensor Adjust Run the cables J7 and J22 as shown and...

Page 97: ... Sensor Adjust for the Printer Part in Chapter 5 Parts List 2 Remove the SA Sensor Bottom Adjustable type 8 24 and Screw Sensor L Shaft 8 23 1 Remove 1 screw PH SW PW M3x5 8 29 and detach the Ratchet Spring 8 31 2 On the right side disengage 1 E ring E Ring 3 8 26 shift the Screw Sensor L Shaft 8 23 to the left about 2 mm and remove the block consisting of Screw Sensor L Shaft 8 23 and SA Sensor B...

Page 98: ...n Drawing No 8 Unit Sensor Adjust for the Printer Part in Chapter 5 Parts List Adjust Sensor Bushing 3 8 18 Rear surface where contacting with E ring SA Open Guide U 8 11 2 holes for the Sensor Adjust Shaft 8 16 SA Open Guide L 8 22 2 holes for the Sensor Adjust Shaft 8 16 6 Remove the SA Open Guide L 8 22 1 Remove 2 screws PH SW PW M3x5 8 29 and detach the Sensor L Holder 8 25 2 Peel off the Sens...

Page 99: ...ng its end after pushing the protrusion A with tweezers pointing tip and then detach the Bushing 24400670 Ribbon Guide FF Shaft and the Bushing 24400680 6 Lift the front side of the Frame Ribbon L block and turn it in the direction shown by the arrow and then detach it upwardly 7 Remove the Guide Shaft FF Spring and SA Front Tension Arm from the Unit Mechanism For disassembling parts of the SA Fro...

Page 100: ...ling When reassembling the Unit Frame Ribbon L follow the next steps 1 While pushing down the Ribbon Guide Roller C insert the shaft B of the Frame Ribbon L block into the hole C of the Unit Frame Rear Frame Ribbon L Block B C Ribbon Guide Roller C B Unit Frame Rear ...

Page 101: ... the Guide Shaft FF Spring on the SA Front Tension Arm Be sure that both ends of the spring are correctly hooked as shown in the enlarged illustration 3 Next engage the left side of the SA Front Tension Arm with the Frame Ribbon L block arrow 2 4 Assemble the Bushing 24400680 Ribbon Guide FF Shaft and Bushing 24400670 For Bushing 24400670 lock its end by turning it so that the protrusion A is seat...

Page 102: ...sing their claws 3 5 15 Disassembling the Unit Frame Rear To remove the Unit Frame Rear refer to Step 7 in 3 5 9 Each Unit on the Unit Mechanism 1 Release the lock of the left side Bushing 24400670 5 1 2 Remove the Bushing 24400670 5 1 Ribbon Guide Roller E 5 2 and Bushing 24400680 5 3 from the SA Frame Rear 5 4 3 Remove 1 screw PH SW PW M3x5 5 11 and detach SA Plate Stopper Rear 5 6 Then detach t...

Page 103: ... shape of its ends differs 3 Slide the Head Plate 3 12 backward to remove it Then the Head Spring R 3 15 and Head Spring L 3 8 will come off 4 Remove the following parts from the Head Plate 3 12 1 Cut the Wire Tie 3 7 remove 1 screw BH N M4x4 3 26 and 1 washer EXT T N 4 3 27 and detach the SA Head Cable 3 6 and the SA Head Earth Cable 3 32 2 Remove the Head Earth Plate 3 11 and 1 screw PH TP M3x8 ...

Page 104: ...1 from the Motor block remove 2 screws PH SW PW M3x6 9 34 and detach the Motor Bracket 9 6 from the Unit Motor 9 39 Note on reassembling Adjust the belt tension of the Motor Drive Belt 9 12 Refer to 3 6 2 Belt Tension Adjustment 5 Remove the Unit Roller Platen 9 1 1 Remove 1 screw BH M3x5K 9 35 and detach the Pulley Cover 9 9 2 Push the lever of the Tension Plate 9 29 downward and remove the Plate...

Page 105: ...ook the Tension Spring 9 30 Refer to Drawing No 9 Unit Frame in Chapter 5 Parts List Apply grease Floil G 311S to the Tensioner Pin 9 28 refer to the places marked with in Drawing No 9 Unit Frame for the Printer Part in Chapter 5 Parts List 10 Remove the SA Connect PCB 9 20 7010 7010 300 1 Disconnect the SA Option Cable 1 9 21 J15 and SA Option Cable 2 9 22 J16 from the SA Connect PCB 9 20 2 Remov...

Page 106: ...r Motor 2 8 Contacting surface with the Motor Plate Guide 2 10 1 place Guide Motor Plate 2 10 Back surface 1 place Shaft Handle Plate 2 24 Both ends of the shaft 2 places Plate Handle 2 28 Both holes for the Handle Plate Shaft 2 24 2 places SA Handle Link 2 29 Both studs 2 places Frame Door L 2 33 Door Shaft 2 40 1 place Frame Door R 2 43 Door Shaft 2 40 1 place Holder Door Shaft R 2 44 Hole for D...

Page 107: ...connect the Ope pane FFC Cable from the SA Ope pane Note on reassembling Insert the Ope pane FFC Cable with its blue tape facing up 5 Remove 1 screw BH M3x5K and 1 screw PH SW PW M3x5 and detach the SA Front Right 6 Remove 2 screw PHT 2 M3x6 from the front and 2 screws BH M3x5 from the rear side Guide Top Cover PH M3x12 Cable Ope pane FFC PH SW PW M3x5 BH M3x5K SA Front Right PH SW PW M3x5 SA Ope ...

Page 108: ...rom the connectors J501 and J502 of the SA Rewinder PCB Tips To disconnect the cables easier you can carefully put the Printer part on the Rewinder part widthwise 9 Remove the Printer part and place it so as not to damage the cables at the bottom The following is an example where spacers not supplied are used Cables Printer Part Spacer Spacer J16 J15 J502 J501 SA Rewinder PCB Rewinder Part Printer...

Page 109: ...12 5 and fully move the Door Shaft block to the right Then pull out the Torque Limiter to the left Note on reassembling The Torque Limiter can turn in one way only 5 Disconnect 2 cables from the connectors J503 and J504 of the SA Rewinder PCB Note on reassembling Run the cables as shown in the figure 6 Remove 7 screws 6PH SW PW M3x5 and detach the Rewind Mechanism block upwardly 3 4 Plate Torque L...

Page 110: ...screws PHT 2 M3x6 and detach the Door Center Frame2 3 Remove 4 screws PHT 2 M3x6 and detach the Handle and Rewinder Door Note on reassembling When attaching the Rewinder Door run the Peel sensor cable along the door frame as shown in the figure See the Cable path 4 Remove 2 screws PH SW PW M3x5 and detach the SA1 Peeler Note on reassembling Pass the cable J503 through the left opening A as shown i...

Page 111: ... SA Peel Sensor 5 Remove 3 Idle Bushes 4 1 Friction Bush 2 2 Friction Link Plates R Friction Spring and L Friction spring and detach the Idle Rewinder Roller 6 Disengage 1 E ring 6E Ring 2 from the Idle Rewinder Roller 7 Remove 2 screws 7PH SW PW M3x5 and detach the Sensor Holder Plate from the Peeler Plate1 Notes on reassembling Distinguish the L Friction Spring from R Friction Spring referring t...

Page 112: ... 1 E ring E Ring 3 remove 1 screw PH SW PW M3x5 and detach the Rewinder Motor Plate Pivot 4 While pushing down the Measure Flap block remove the SA Rewinder Motor to the right Note on reassembling After assembling the SA Rewinder Motor on the frame be sure that it can smoothly turn The pivot is the supporting point of the SA Rewinder Motor PHT 2 M3x6 Guide Motor Plate SA Rewinder Motor E Ring 3 Pi...

Page 113: ...the SA Rewinder Motor 3 Remove 2 screws PH PW M2x10 and detach the Nut Plate and the SA Interlock SW Note on reassembling Horizontal long hole is provided for mounting the lower side of the SA Interlock SW When assembling the Nut Plate be sure that the lower side of screw is at the center of the long hole as shown in the figure SA Interlock SW Connector of the SA Rewinder Motor PH PW M2x10 Plate N...

Page 114: ... Damper Rollers 2 22 7 3 Damper Roller 4 pcs of the Rewinder Mechanism block 1 Remove the Rewinder Door referring to 3 Removing the Rewinder Door and SA1 Peeler 2 Disengage 2 E rings E Ring 3 2 61 on both sides and pull out the Guide Roller Shaft 2 21 to remove 4 Damper Rollers 2 22 7 4 Peel Roll on the Printer part 1 Open the Rewinder Cover 2 Remove 2 screws PH SW PW M3x5 1 49 and detach the SA2 ...

Page 115: ... Parts List The following figure shows the places where the springs should be assembled Assemble each spring correctly referring to the figure Spring Measure Sensor L 2 2 Spring Measure Sensor R 2 3 Spring Damper Rewinder L 2 23 Spring Damper Rewinder R 2 25 Spring Handle R 2 27 Spring Damper Rewinder L Spring Damper Rewinder R Spring Measure Sensor L Spring Measure Sensor R Spring Handle R Locati...

Page 116: ...y mode DO NOT adjust other submenus that are not explained here since the submenus in Factory mode are essential items that can affect to the printing accuracy etc Do not turn OFF the power of the printer until you finish the adjustment If it is turned OFF you need to repeat the adjustment from the beginning The value adjusted here is retained until you change it with the same procedure Even if yo...

Page 117: ...y Service mode by turning on the power while pressing and holding the MENU FEED and STOP keys Factory Setup main menu appears 2 In Factory Setup main menu press the STOP X key to enter Factory Setup mode The first submenu Sens Vol Adj appears 3 Press the MENU T key until Init Fix Thru submenu appears 4 Press the STOP X key to enter Init Fix Thru sensitivity adjustment mode 5 Press the MENU T key t...

Page 118: ...Select menu is set to Front Fixed Sen etc and repeat from Step 3 8 Press any key of the printer Then the obtained value is saved into the printer and the screen returns to Step 3 9 To continue other adjustment proceed to the desired item 2 2 2 3 or 2 4 To terminate adjustment go to the next step 10 Press the PAUSE W key to return to Factory Setup menu 11 Press the PAUSE W key once again The change...

Page 119: ...mmended media or media to be used 2 Set the media if continuous tag is used set it and be sure that the media is put on the SA Sensor Bottom Fixed type avoid the black mark area 3 Close the sensor arm and the head block Procedure 1 Enter Factory Service mode by turning on the power while pressing and holding the MENU FEED and STOP keys Factory Setup main menu appears 2 In Factory Setup main menu p...

Page 120: ...ting position media active sensor Sensor Select menu is set to Front Fixed Sen etc and repeat from Step 3 8 Press any key of the printer Then the obtained value is saved into the printer and the screen returns to Step 3 9 To continue other adjustment proceed to the desired item 2 1 2 3 or 2 4 To terminate adjustment go to the next step 10 Press the PAUSE W key to return to Factory Setup menu 11 Pr...

Page 121: ... Factory Service mode by turning on the power while pressing and holding the MENU FEED and STOP keys Factory Setup main menu appears 2 In Factory Setup main menu press the STOP X key to enter Factory Setup mode The first submenu Sens Vol Adj appears 3 Press the MENU T key until Init Adj Thru submenu appears 4 Press the STOP X key to enter Init Adj Thru sensitivity adjustment mode 5 Press the MENU ...

Page 122: ...Select menu is set to Rear Adj Sensor etc and repeat from Step 3 8 Press any key of the printer Then the obtained value is saved into the printer and the screen returns to Step 3 9 To continue other adjustment proceed to the desired item 2 1 2 2 or 2 4 To terminate adjustment go to the next step 10 Press the PAUSE W key to return to Factory Setup menu 11 Press the PAUSE W key once again The change...

Page 123: ... recommended media or media to be used 2 Set the media if continuous tag is used set it and be sure that the media is put on the SA Sensor Bottom Adjustable type avoid the black mark area 3 Close the sensor arm and the head block Procedure 1 Enter Factory Service mode by turning on the power while pressing and holding the MENU FEED and STOP keys Factory Setup main menu appears 2 In Factory Setup m...

Page 124: ...ting position media active sensor Sensor Select menu is set to Rear Adj Sensor etc and repeat from Step 3 8 Press any key of the printer Then the obtained value is saved into the printer and the screen returns to Step 3 9 To continue other adjustment proceed to the desired item 2 1 2 2 or 2 3 To terminate adjustment go to the next step 10 Press the PAUSE W key to return to Factory Setup menu 11 Pr...

Page 125: ...n the Motor block with 2 screws A 2 Push the left side of the Motor block with the tip of the spring gauge as shown in the figure 3 Push it so that the spring gauge reads the following value 600 to 1000 gf 4 Tighten the Motor block with 2 screws A and the screw B Spring Gauge Use Max 2000gf gauge Left side view of the Unit Mechanism A Belt Motor Drive Motor Block B A Spring Gauge ...

Page 126: ...end of the Head Spacer Shaft a part of the Unit Head as follows Left end is a fixed end 1 Loosen not remove the screw A of the Head Spacer Shaft 2 Turn the lever B clockwise or counterclockwise to move the right side end of the Head Spacer Shaft forward or backward to remove ribbon wrinkles Refer to the figure below Also refer to the figure on the next page to understand the ribbon skew adjustment...

Page 127: ...s should be 60mm and 80mm respectively Reinforce the ribbon end with paper or the like and punch a hole in the center as shown in the figure As shown in the figure stick a tape inside the Ribbon tension spring adjust ribbon φ80mm at about 150mm from the edge This tape acts to prevent the weight hooked on the ribbon hole from falling to the floor Without the tape you cannot perform adjustment prope...

Page 128: ...2 Set the Ribbon tension adjust ribbon φ60mm to the take up side ribbon holder 3 Hook a spring gauge of 500gf on the Ribbon tension adjust ribbon and slowly pull the ribbon end downward at a constant speed approx 7 5cm sec or so Then check if the reading of the spring gauge in the steady state is within 450 50gf If the reading is in the specified range no tension adjustment is required on take up ...

Page 129: ...n sub step 3 and apply ThreeBond 1401B to the Adjust screw A after removing it Then loosely tighten the Adjust screw A with a hex wrench and leave the hex wrench on the Adjust screw A 7 While repeating above sub step 3 adjust the position of Adjust screw A by moving hex wrench up and down so that the reading of spring gauge is within 450 50gf Note If tension is weak move the Adjust screw A upward ...

Page 130: ...p is found between the Front Belt Plate Then apply ThreeBond 1401B to the screws C and tighten the screws C Notes Do not move the Front Belt Plate When tightening the screws C pay special attention so as not to turn the Ribbon Tension Spring Be sure that the Ribbon Tension Spring is fully contact with the Front Belt Plate Ribbon Tension Spring C Apply ThreeBond 1401B Plate Front Belt Ribbon Tensio...

Page 131: ...mm 13 Hook a spring gauge of 500gf on the Ribbon tension adjust ribbon φ60mm and slowly pull the ribbon end downward at a constant speed approx 7 5cm sec or so Then check if the reading of the spring gauge in the steady state is within 450 50gf If the reading is out of the specified range repeat above sub steps 4 through 11 ...

Page 132: ...pply side is required In this case proceed to step 6 If not proceed to the next sub step 5 Apply ThreeBond 1401B to the Adjust screw D after removing it Then loosely tighten the Adjust screw D with a hex wrench and leave the hex wrench on the Adjust screw D 6 While repeating above sub step 3 adjust the position of Adjust screw D by moving hex wrench up and down so that the reading of spring gauge ...

Page 133: ...CHAPTER 4 TROUBLESHOOTING ...

Page 134: ... in Powering Up the Printer 4 5 4 2 2 Media feed Problems 4 6 4 2 3 Problems in Printing 4 7 4 2 4 Ribbon feed Problem 4 8 4 2 5 Sensor Problems 4 9 4 2 6 Operation Panel Problems 4 13 4 2 7 Rewinder Problems 7010R Only 4 14 1 Rewinding problem 7010R Only 4 14 2 Rewinder sensor problem 7010R Only 4 15 4 2 7 Connector Location 4 16 ...

Page 135: ...thermal head becomes warm Flashing Error Head Cold PF motor temperature abnormality Printing stops temporarily Wait until the motor gets cool Flashing Alarm PFMotor Hot Fan motor malfunction Remove obstacle if any Firmly connect the cable J12 on Unit Main PCB Replace the SA Fan Flashing Error Fan Lock Cutter motor temperature abnormality Option Cutting action stops temporarily Wait until the cutte...

Page 136: ...hing Error Ribbon End Communication error Receiving buffer overrun error Flashing Error Serial Over Run Communication error Parity error Flashing Error Serial Parity Communication error Framing error Flashing Error Serial Framing Cover open Close the printer cover Flashing Error Cover Open Auto cutter abnormality foreign object etc Jamming etc Flashing Error Cutter Fail Rewinder cover open 7010R o...

Page 137: ...ply blown 4 Is the connector of SA Power SW Cable firmly connected to the Unit Power Supply CN1 5 Is the SA Power Cable firmly connected between the Unit Power Supply and the SA Main PCB J11 6 Is the Ope pane Cable connected between the SA Main PCB J14 and the SA Ope Panel PCB firmly If it is not connected or is inserted upside down no LED lights up and nothing appears on the LCD even if you turne...

Page 138: ...SA Main PCB 6 Replace the Unit Motor Irregular media feed pitch 1 Is the connector J4 for PF motor connected firmly 2 Is dust or other foreign matter on the platen 3 Does the media feed mechanism work smoothly 4 Failure in the control circuit or in the paper feed motor driver 1 Connect it firmly 2 Remove dust or foreign matter 3 Check clean and lubricate mechanical parts Note Refer to Chap 3 Disas...

Page 139: ...o low In this case the LCD indicates Error Head Cold 10 Unit Head is broken 11 Failure in the head driver circuit 12 Failure in the control circuit 1 Close the head block correctly 2 Wait until the thermal head gets cool Printing resumes automatically 3 Wait until the PF motor gets cool Printing resumes automatically 4 Connect it firmly 5 Connect it firmly 6 Connect it firmly 7 To check see 4 2 5 ...

Page 140: ... side ribbon tension by turning the adjust screw with a flat bladed screwdriver Ribbon wrinkles occur 1 Is proper ribbon tension applied to both supply and take up side 2 Is printing density proper 3 Head pressure does not match the media width ribbon width being used 4 Angle of the head spacer shaft of the Head Unit is not proper continued 1 Adjust ribbon tension to suit to the width of ribbon be...

Page 141: ...y inserted into the ribbon holders 2 Is the ribbon path correct 1 Insert the ribbon correctly 2 Install the ribbon correctly 4 2 5 Sensor Problems Symptoms Checks Remedies Top cover is open but cover open status is not detected LCD does not show Error Cover Open Cover open sensor problem 1 Is the connector of the SA Cover Open Sens firmly connected to SA Ope Pane PCB J403 2 Cover open sensor is de...

Page 142: ... the Sensor Select menu is set to Rear Adj Sensor and the Adjustable Sensor is selected 3 Is the sensor adjustment performed against media to be used 4 Is the following connector of the SA Sensor U firmly connected to the SA Main PCB For Adjustable Sensor J7 For Front Fixed Sensor J6 5 Is the following connector of the SA Sensor Bottom firmly connected to the SA Main PCB For Adjustable Sensor J22 ...

Page 143: ...ixed type If the media has black mark avoid that area 3 Close the sensor arm and the head block When tag with black mark is used 1 Open the head block and the sensor arm and set the media if continuous tag is used set it on the SA Sensor Bottom Adjustable type or SA Sensor Bottom Fixed type Avoid the black mark area 2 Close the sensor arm and the head block Sensor Adjustment Procedure 1 Turn on th...

Page 144: ...nsor Bottom firmly connected to the SA Main PCB For Adjustable Sensor J22 For Front Fixed Sensor J21 5 Is dust on the LED or phototransistor of the Reflective Sensor 6 Failure in the Reflective Sensor 7 Failure in the control circuit 1 Set it to Reflect 2 Move the Adjustable Sensor by turning the adjustable sensor position knob so that it is set to the center of black mark 3 Perform the sensor adj...

Page 145: ...nel PCB firmly 2 Is the Ope pane FFC Cable inserted in the correct direction 3 Failure in the ope pane circuit 4 Failure in the control circuit 1 Connect it firmly 2 Insert it in the correct direction 3 Replace the SA Ope Panel PCB 4 Replace the SA Main PCB Nothing appears on the LCD 1 Is the Ope pane Cable connected between the SA Main PCB J14 and the SA Ope Panel PCB firmly 2 Is the Ope pane FFC...

Page 146: ...e SA Interlock SW connected to SA Rewinder Motor firmly In this case the LCD indicates Error Rewinder Open 7 Failure in the SA Rewinder Motor 8 Failure in the SA Rewinder PCB 9 Failure in the control circuit 1 Close the rewinder cover 2 Remove the wound media from the rewinder flange 3 Wait until the rewind motor gets cool Rewinding resumes automatically 4 Connect them firmly 5 Connect it firmly 6...

Page 147: ...tected LCD shows Error Rewinder Fail 1 Failure of photo interrupter PS701of the SA Rewinder Motor 2 Failure in the SA Rewinder PCB 3 Failure in the control circuit 1 Replace the SA Rewinder Motor 2 Replace the SA Rewinder PCB 3 Replace the SA Main PCB Rewind Full status is not detected or rewinding speed is not properly controlled 1 Failure of photo interrupter PS501 PS502 of the SA Rewinder PCB 2...

Page 148: ...r Front Fixed Sensor Transparent sensor Adjustable Sensor Reflective sensor Front Fixed Sensor Reflective sensor SA Fan Unit Motor Unit Motor Thermistor Unit Power Supply Ope Pane FFC Cable Blue Tape Ribbon Encoder Ribbon Running Sensor Ribbon End Sensor SA Connect PCB J801 CL S700 CL S703 SA Rewinder PCB J501 CL S700R SA Connect PCB J803 CL S700 CL S703 SA Rewinder PCB J502 CL S700R 7010 7010 300...

Page 149: ...4 2 Troubleshooting 4 17 SA Rewinder PCB For 7010R J503 J504 J502 J501 PS501 PS502 SA Main PCB J16 SA Main PCB J15 SA Peel Sensor SA Rewinder Motor ...

Page 150: ...PARTS LISTS Note The Parts Lists section consists of the following two parts Former half For 7010 and 7010 300 Latter half For 7010R Common parts with the printer upper area are to be referred to the former half ...

Page 151: ...Rear 5 21 Drawing No 6 Parts List Location for SA Frame Ribbon R 5 24 Drawing No 7 Parts List Location for SA Base Guide Open 5 27 Drawing No 8 Parts List Location for Unit Sensor Adjust 5 30 Drawing No 9 Parts List Location for Unit Frame 5 34 Drawing No 10 Parts List Location for Unit Top Cover 5 38 Drawing No 11 Parts List Location for SA Ope pane 5 41 Drawing No 12 Parts List Location for SA F...

Page 152: ...5 3 7010 7010 300 Recommended Spare Parts List Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 153: ... U 7010 Series 1 Adjustable type 4 8 24 401402 SA Sensor Bottom 7010 Series 1 Adjustable type 5 9 1 401403 Unit Roller Platen 7010 Series 1 6 9 38 401404 Unit Motor 7010 Series 1 7 9 7 401406 SA Sensor U Frame 7010 Series 1 Fixed type 8 9 18 401407 SA Sensor Bottom 7010 Series 1 Fixed type 9 14 2 401408 SA Main PCB 203dpi 7010 1 With TD FW 14 2 401409 SA Main PCB 300dpi 7010 300 1 With TD FW 14 2 ...

Page 154: ...5 5 7010 7010 300 Drawing No 1 Parts List Location for General Assembly Revision Up List Sheet No Rev No Date 1 3 0 Apr 18 2010 2 3 0 Apr 18 2010 3 3 0 Apr 18 2010 ...

Page 155: ...5 6 DRAWING NO 1 General Assembly Rev 0 For 7010 7010 300 ...

Page 156: ...o 10 1 4 Cover Hinge 2 1 5 Holder Paper Shaft Left 1 1 6 SA Cover Inner Power 1 1 7 SA Ribbon Holder 2 1 8 Stopper Hinge 2 1 9 SA Hinge 2 1 10 Unit Mechanism 1 Ref Drawing No 2 1 11 Cover Inner Paper 1 1 12 Unit PCB 1 Ref Drawing No 14 1 13 Sheet 1 Power Protect 1 1 14 Plate Power 1 1 15 Unit Power Supply 401400 1 1 16 Cover Cable 1 1 17 SA Power Cable 1 1 18 Cable Ope pane FFC 1 1 19 WS 2NS Cable...

Page 157: ... 25 Sheet Case L 1 1 26 SA Ope pane 1 Ref Drawing No 11 1 27 SA Front Center 1 Ref Drawing No 12 1 28 SA Front Right 1 Ref Drawing No 13 1 29 SA Case L 1 1 30 Leg Case 4 1 31 Plate Cable Cover 1 1 32 Cover Sensor Adjust 1 1 33 Holder Paper Shaft Right 1 1 34 Cover Inner PCB Front 1 1 35 SA Cover Inner PCB Rear 1 1 36 Screw FH M3 0x6 2 1 37 Screw BH M3 0x5 19 1 38 Screw PH SW PW M3 0x5 15 1 39 Scre...

Page 158: ...for 7010 7010 300 TITLE General Assembly Sheet No 3 3 Drawing No 1 Rev No 0 Location Part Name Part No Q ty Unit Remarks 1 41 Screw FH M3 0x6 2 1 42 Screw PH M3 0x12 1 1 43 Screw BH N M4 0x4 1 1 44 Washer EXT T N 4 1 ...

Page 159: ...5 10 7010 7010 300 Drawing No 2 Parts List Location for Unit Mechanism Revision Up List Sheet No Rev No Date 1 2 1 Jan 15 2010 2 2 0 Jan 15 2010 ...

Page 160: ...5 11 DRAWING NO 2 Unit Mechanism Rev 0 For 7010 7010 300 Apply grease Floil G 311S to the places marked with ...

Page 161: ...2 6 Unit Frame U 1 Ref Drawing No 3 2 7 Spring Head Up 1 2 8 Unit Head 203 dpi 043948 1 For 7010 7010R Unit Head 300 dpi 043949 1 For 7010 300 2 9 SA Frame Ribbon R 1 Ref Drawing No 6 2 10 SA Base Guide Open 1 Ref Drawing No 7 2 11 Ground Brush 1 33000340 2 12 Unit Sensor Adjust 1 Ref Drawing No 8 2 13 Sheet 2 Power Protect 1 2 14 Damper 1 25200890 2 15 Damper Pin 1 22601801 2 16 SA Head Up SW 1 2...

Page 162: ... Mechanism Sheet No 2 2 Drawing No 2 Rev No 1 Location Part Name Part No Q ty Unit Remarks 2 20 Cover Ribbon 1 Rev No 1 2 21 Screw PH M3 0x6 1 2 22 Screw PH SW PW M3 0x5 11 2 23 Screw FT M3 0x6 2 2 24 Screw PH M4x6 1 2 25 Spring Shaft Guide FF 1 ...

Page 163: ...5 14 7010 7010 300 Drawing No 3 Parts List Location for Unit Frame U Revision Up List Sheet No Rev No Date 1 2 0 Apr 18 2010 2 2 0 Apr 18 2010 ...

Page 164: ... Rev 0 For 7010 7010 300 Apply grease Floil G 311S to the places marked with 3 19 3 22 3 29 3 1 3 1 3 21 3 23 3 2 3 3 3 4 3 5 3 18 3 20 3 16 3 24 3 17 3 25 3 15 3 14 3 9 3 31 3 30 3 8 3 10 3 26 3 7 3 6 3 11 3 27 3 28 3 13 3 12 3 32 ...

Page 165: ...1903240 3 4 SA Gear Plate 1 3 5 SA Frame U 1 3 6 SA Head Cable 1 3 7 Wire Tie 1 3 8 Spring Head L 1 3 9 Head Balance Seal 1 25201200 3 10 Sheet Cover Cable 1 3 11 Head Earth Plate 1 20803381 3 12 Head Plate 1 20803370 3 13 Offset Spring 1 21902562 3 14 Slider 1 25200861 3 15 Spring Head R 1 3 16 Curved Washer 1 90500390 3 17 Adjust Screw 1 92100202 3 18 Open Lever Spring 1 21902601 3 19 Lever Head...

Page 166: ...1 Nyrock Screw 1 92100220 3 22 Polyslider 1 2 3 23 E Ring 3 0 3 3 24 E Ring 2 0 1 3 25 Nut M3 1 3 26 Screw BH N M4 0x4 1 3 27 Washer EXT T N 4 1 3 28 Screw PH TP M3 0x8 1 3 29 Polyslider 3 3 30 Label 2 Caution Head 1 English 3 31 Label 7 Caution Head 1 For DUS French 3 31 Label 6 Caution Head 1 For DEU German 3 32 SA Head Earth Cable 1 ...

Page 167: ...5 18 7010 7010 300 Drawing No 4 Parts List Location for SA Front Tension Arm Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 168: ...5 19 DRAWING NO 4 SA Front Tension Arm Rev 0 For 7010 7010 300 4 1 4 2 4 4 4 3 4 5 4 6 ...

Page 169: ...nt Tension Arm Sheet No 1 1 Drawing No 4 Rev No 0 Location Part Name Part No Q ty Unit Remarks 4 1 SA Front Tension 1 4 2 Bushing 1 24400680 4 3 Shaft Ribbon Guide FM 1 4 4 Bushing 1 24400670 4 5 Spring Shaft Guide FM 1 4 6 Washer Shaft Guide FM 1 ...

Page 170: ...5 21 7010 7010 300 Drawing No 5 Parts List Location for Unit Frame Rear Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 171: ...5 22 DRAWING NO 5 Unit Frame Rear Rev 0 For 7010 7010 300 5 1 5 2 5 3 5 4 5 5 5 12 5 7 5 3 5 8 5 11 5 9 5 6 5 3 5 12 5 10 5 3 5 8 5 3 ...

Page 172: ...arks 5 1 Bushing 1 24400670 5 2 Ribbon Guide Roller E 1 25100710 5 3 Bushing 5 24400680 5 4 SA Frame Rear 1 5 5 Rear Arm Spring 1 21903231 5 6 SA Plate Stopper Rear 1 5 7 Side Plate L 1 20804850 5 8 Ribbon Guide Roller C 2 25100690 5 9 Beam 1 23000680 5 10 Side Plate R 1 20804860 5 11 Screw PH SW PW M3 0x5 1 5 12 Screw FT M3 0x6 4 ...

Page 173: ...5 24 7010 7010 300 Drawing No 6 Parts List Location for SA Frame Ribbon R Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 174: ...5 25 DRAWING NO 6 SA Frame Ribbon R Rev 0 For 7010 7010 300 6 2 6 1 6 4 6 3 ...

Page 175: ... for 7010 7010 300 TITLE SA Frame Ribbon R Sheet No 1 1 Drawing No 6 Rev No 0 Location Part Name Part No Q ty Unit Remarks 6 1 Holder Ribbon Shaft 2 6 2 Knob Ribbon Unit 1 6 3 Frame Ribbon R 1 6 4 Plate Ribbon Frame 1 ...

Page 176: ...5 27 7010 7010 300 Drawing No 7 Parts List Location for SA Base Guide Open Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 177: ...5 28 DRAWING NO 7 SA Base Guide Open Rev 0 For 7010 7010 300 7 4 7 3 7 5 7 6 7 7 7 8 7 1 7 2 7 1 7 8 ...

Page 178: ...Sheet No 1 1 Drawing No 7 Rev No 0 Location Part Name Part No Q ty Unit Remarks 7 1 SA Damper Shaft 2 7 2 Frame Damper 1 Metal 7 3 E Ring 4 0 1 7 4 Shaft Damper 1 7 5 Frame Damper 1 Plastic 7 6 Spring Damper L 1 7 7 Spring Damper R 1 7 8 Screw PH SW PW M3 0x5 2 ...

Page 179: ...5 30 7010 7010 300 Drawing No 8 Parts List Location for Unit Sensor Adjust Revision Up List Sheet No Rev No Date 1 2 0 Apr 18 2010 2 2 0 Apr 18 2010 ...

Page 180: ...grease Floil G 311S to the places marked with 8 7 8 8 8 1 8 2 8 3 8 26 8 5 8 6 8 27 8 7 8 8 8 10 8 9 8 4 8 3 8 30 8 14 8 28 8 12 8 13 8 11 8 16 8 17 8 20 8 26 8 21 8 29 8 29 8 15 8 4 8 3 8 28 8 23 8 26 8 10 8 26 8 24 8 27 8 22 8 25 8 28 8 4 8 32 8 3 8 19 8 18 8 31 8 29 ...

Page 181: ...5 Shaft Screw Sensor U 1 8 6 Position Label 1 71104631 8 7 Stopper Plate 2 20803640 8 8 Move Pin 2 22601080 8 9 SA Sensor U 401401 1 Adjustable type 8 10 Wire Tie 2 8 11 SA Open Guide U 1 8 12 Open Guide Lever 1 8 13 Open Guide Lever Spring 1 21902730 8 14 Paper Guide Plate 1 24600781 8 15 Sheet Sensor Adjust 1 8 16 Shaft Sensor Adjust 1 8 17 Spring Guide Sensor Up 1 8 18 Bushing 3 Adjust Sensor 1...

Page 182: ...t Remarks 8 21 Cover RFID 1 8 22 SA Open Guide L 1 8 23 Shaft Screw Sensor L 1 8 24 SA Sensor Bottom 401402 1 Adjustable type 8 25 Holder Sensor L 1 8 26 E Ring 3 0 4 8 27 Screw No 0 FHT BT 1 M2 0x4 4 8 28 E Ring 2 0 3 8 29 Screw PH SW PW M3 0x5 5 8 30 Screw PH M3 0x3 2 8 31 Ratchet Spring 1 21902760 8 32 Sheet Sensor Adjust L 1 ...

Page 183: ...5 34 7010 7010 300 Drawing No 9 Parts List Location for Unit Frame Revision Up List Sheet No Rev No Date 1 2 0 Apr 18 2010 2 2 0 Apr 18 2010 ...

Page 184: ...e Floil G 311S to the place marked with 9 3 9 4 9 5 9 31 9 32 9 31 9 32 9 33 9 33 9 35 9 6 9 7 9 33 9 1 9 2 9 12 9 11 9 13 9 14 9 15 9 36 9 16 9 17 9 33 9 21 9 33 9 22 9 20 9 18 9 19 9 34 9 8 9 9 9 10 9 33 9 27 9 26 9 29 9 37 9 36 9 28 9 14 9 23 9 24 9 25 9 30 9 38 ...

Page 185: ...Motor 1 9 5 Flange Motor 1 Not supplied 9 6 Bracket Motor 1 9 7 SA Sensor U 1 Fixed type 9 8 Paper Guide 1 24600660 9 9 Cover Pulley 1 9 10 SA Frame 1 9 11 Plate Peel 1 9 12 Belt Motor Drive 1 9 13 SA 1 Drive Shaft 1 9 14 Bearing Drive Shaft 2 9 15 Idle Gear Sub Assembly 1 23204211 9 16 Friction Cork 1 24000910 9 17 Paper Guide Spring 1 21902571 9 18 SA Sensor Bottom 401407 1 Fixed type 9 19 SA Fr...

Page 186: ...1 9 24 Pulley Drive Shaft 1 9 25 Screw HSS KCP M3 0x5 2 9 26 Tension Pulley 1 2400090 9 27 Tensioner Pin 1 22601891 9 28 Plate Tension 1 9 29 Tension Spring 1 21902722 9 30 SA PF MTR Cable 1 9 31 Screw PH M3 0x6 2 9 32 Screw PH SW PW M3 0x5 3 9 33 Screw PH SW PW M3 0x6 10 9 34 Screw BH M3 0x5K 1 9 35 Screw No 0 FHT BT 1 M2 0x8 1 9 36 E Ring 3 0 2 9 37 E Ring 2 0 1 9 38 Unit Motor 401404 1 For 7010...

Page 187: ...5 38 7010 7010 300 Drawing No 10 Parts List Location for Unit Top Cover Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 188: ...5 39 DRAWING NO 10 Unit Top Cover Rev 0 For 7010 7010 300 10 1 10 2 10 3 10 4 10 5 10 6 10 6 10 7 10 7 ...

Page 189: ...p Cover Sheet No 1 1 Drawing No 10 Rev No 0 Location Part Name Part No Q ty Unit Remarks 10 1 SA1 Top Cover 1 10 2 Cover Front Top 1 10 3 Logo CITIZEN 1 10 4 Cover Cutter Blind 1 10 5 Cover Window 1 10 6 Screw PHT 2 M3 0x6 2 10 7 Spacer Leg Case U 2 ...

Page 190: ...5 41 7010 7010 300 Drawing No 11 Parts List Location for SA Ope pane Revision Up List Sheet No Rev No Date 1 1 1 Jan 15 2010 ...

Page 191: ...5 42 DRAWING NO 11 SA Ope pane Rev 1 For 7010 7010 300 11 11 11 5 11 4 11 12 11 12 11 9 11 8 11 2 11 1 11 10 11 11 11 3 11 6 11 7 ...

Page 192: ...ks 11 x Panel Kit TD 7010 Series 401411 1 Complete 11 1 up to 11 12 11 1 Sheet Ope Pane 1 11 2 Cover Ope Pane 1 11 3 SA Cover Open Sens 1 11 4 SA Ope Pane PCB 1 11 5 SA Ope Pane Plate 1 11 6 Switch Pause 1 11 7 Switch Feed 1 11 8 Switch Menu 1 11 9 Switch Stop 1 11 10 Cover LCD 1 11 11 Screw PHT 2 M3 0x6 4 11 12 Screw BH M3 0x5 2 ...

Page 193: ...5 44 7010 7010 300 Drawing No 12 Parts List Location for SA Front Center Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 194: ...5 45 DRAWING NO 12 SA Front Center Rev 0 For 7010 7010 300 12 4 12 3 12 2 12 1 12 4 ...

Page 195: ... for 7010 7010 300 TITLE SA Front Center Sheet No 1 1 Drawing No 12 Rev No 0 Location Part Name Part No Q ty Unit Remarks 12 1 Cover Front Center 1 12 2 Plate Front Cover 1 12 3 Cover Front 1 12 4 Screw PHT 2 M3 0x6 4 ...

Page 196: ...5 47 7010 7010 300 Drawing No 13 Parts List Location for SA Front Right Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 197: ...5 48 DRAWING NO 13 SA Front Right Rev 0 For 7010 7010 300 13 3 13 2 13 1 ...

Page 198: ...PARTS LIST for 7010 7010 300 TITLE SA Front Right Sheet No 1 1 Drawing No 13 Rev No 0 Location Part Name Part No Q ty Unit Remarks 13 1 Cover Front Right 1 13 2 Plate Front Right 1 13 3 Screw PHT 2 M3 0x6 3 ...

Page 199: ...5 50 7010 7010 300 Drawing No 14 Parts List Location for Unit PCB Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 200: ...5 51 DRAWING NO 14 Unit PCB Rev 0 For 7010 7010 300 14 5 14 7 14 4 14 1 14 2 14 3 14 6 ...

Page 201: ... Name Part No Q ty Unit Remarks 14 1 SA Centro Cable 1 14 2 SA Main PCB 203 dpi 401408 1 For 7010 SA Main PCB 300 dpi 401409 1 For 7010 300 SA Main PCB 203 dpi R 401410 1 For 7010R 14 3 SA Holder I F 1 14 4 Unit Centro PCB 1 14 5 Lock Screw Inch 2 14 6 Screw PH SW PW M3 0x5 2 14 7 Screw BH M3 0x5 2 ...

Page 202: ...5 53 7010 7010 300 Drawing No Parts List Location for Accessories Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 203: ...y Unit Remarks Cord Set Ul DUS 1 For DUS Cord Set OE Straight 1 For DEU Cord Set UK 1 For DEU CD ROM User s Manual 379852 1 to be revised without notice Guide Quick Start 379851 1 to be revised without notice Head Cleaner 1 Label Accessory RPR 1 Thermal Roll Paper 1 For DUS Ribbon B110A 35 114 1 Ribbon Core 25 114 1 ...

Page 204: ... Recommended Spare Parts List 5 56 Drawing No 1 Parts List Location for General Assembly 5 58 Drawing No 2 Parts List Location for Unit Rewinder 5 63 Drawing No 3 Parts List Location for SA1 Peeler 5 69 Drawing No 4 Parts List Location for SA2 Peeler 5 72 ...

Page 205: ...5 56 7010R Recommended Spare Parts List Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2010 ...

Page 206: ...eries 1 2 2 13 043948 Unit Head 7010R 1 3 8 9 401401 SA Sensor U 7010 Series 1 Adjustable type 4 8 24 401402 SA Sensor Bottom 7010 Series 1 Adjustable type 5 9 1 401403 Unit Roller Platen 7010 Series 1 6 9 38 401404 Unit Motor 7010 Series 1 7 9 7 401406 SA Sensor U 7010 Series 1 Fixed type 8 9 18 401407 SA Sensor Bottom 7010 Series 1 Fixed type 9 14 2 401410 SA Main PCB 200dpi 7010R 1 10 11 12 13 ...

Page 207: ...5 58 7010R Drawing No 1 Parts List Location for General Assembly Revision Up List Sheet No Rev No Date 1 3 0 Apr 18 2010 2 3 0 Apr 18 2010 3 3 0 Apr 18 2010 ...

Page 208: ...5 59 DRAWING NO 1 General Assembly Rev 0 for 7010R ...

Page 209: ... 300 1 4 Cover Hinge 2 1 5 Holder Paper Shaft Left 1 1 6 SA Cover Inner Power 1 1 7 SA Ribbon Holder 2 1 8 Stopper Hinge 2 1 9 SA Hinge 2 1 10 Unit Mechanism 1 Ref Drawing No 2 7010 7010 300 1 11 Cover Inner Paper 1 1 12 Unit PCB 1 Ref Drawing No 14 7010 7010 300 1 13 Sheet 1 Power Protect 1 1 14 Plate Power 1 1 15 Unit Power Supply 401400 1 1 16 Cover Cable 1 1 17 SA Power Cable 1 1 18 Cable Ope ...

Page 210: ...1 24 Guide Top Cover 1 1 25 1 26 SA Ope pane 1 Ref Drawing No 11 7010 7010 300 1 27 1 28 SA Front Right 1 Ref Drawing No 13 7010 7010 300 1 29 SA Case L 1 1 30 1 31 Plate Cable Cover 1 1 32 Cover Sensor Adjust 1 1 33 Holder Paper Shaft Right 1 1 34 Cover Inner PCB Front 1 1 35 SA Cover Inner PCB Rear 1 1 36 Screw FH M3 0x6 2 1 37 Screw BH M3 0x5 19 1 38 Screw PH SW PW M3 0x5 15 1 39 Screw BH M3 0x...

Page 211: ...ame Part No Q ty Unit Remarks Dedicated for 7010R 1 41 Screw FH M3 0x6 2 1 42 Screw PH M3 0x12 1 1 43 Screw BH N M4 0x4 1 1 44 Washer EXT T N 4 1 1 45 SA2 Peeler 1 Ref Drawing No 4 1 46 Label Peel Guidance 1 1 47 Cushion Damper 1 1 48 Sheet Damper 1 1 49 Screw PH SW PW M3 0x5 2 1 50 Screw BH M3 0x5 2 ...

Page 212: ...5 63 7010R Drawing No 2 Parts List Location for Unit Rewinder Revision Up List Sheet No Rev No Date 1 4 0 Apr 18 2008 2 4 0 Apr 18 2008 3 4 0 Apr 18 2008 4 4 0 Apr 18 2008 ...

Page 213: ... 66 2 33 2 19 2 20 2 64 2 21 2 22 2 61 2 5 2 62 2 2 2 4 2 1 2 3 2 61 2 7 2 9 2 10 2 64 2 61 2 11 2 63 2 15 2 64 2 63 2 64 2 14 2 63 2 18 2 17 2 6 2 22 2 66 2 25 2 61 2 28 2 63 2 63 2 63 2 27 2 29 2 59 2 26 2 61 2 66 2 23 2 63 2 64 2 32 2 64 2 30 2 31 2 64 2 66 2 61 2 42 2 43 2 66 2 64 2 35 2 64 2 66 2 63 2 39 2 40 2 41 2 51 2 66 2 63 2 61 2 52 2 44 2 57 2 66 2 39 2 61 2 24 2 6 2 16 2 47 2 53 2 63 ...

Page 214: ...ure Sensor 1 2 5 Plate Measure Flap 1 2 6 Shaft Damper 2 2 7 Roller Measure Sensor 4 2 8 SA Rewinder Motor 1 2 9 Pivot Rewinder Motor Plate 1 2 10 Guide Motor Plate 1 2 11 Spring Rewinder Motor 1 2 12 Sheet Damper Plate Cover 1 2 13 Sheet Peel Sensor Cover 1 2 14 Guide Rewinder Flange 2 2 15 SA Interlock SW 1 2 16 Plate Nut 1 2 17 Stopper Rewinder Door 2 2 18 Frame Rewinder Inner 1 2 19 SA Rewinde...

Page 215: ... 24 Shaft Handle Plate 1 2 25 Spring Damper Rewinder R 1 2 26 Plate Damper 1 2 27 Spring Handle R 1 2 28 Plate Handle 1 2 29 SA Handle Link 1 2 30 Frame2 Door Center 1 2 31 Frame1 Door Center 1 2 32 Holder Rewinder Shaft L 1 2 33 Frame Door L 1 2 34 Plate Rewinder SW 1 2 35 Stopper Rewinder 2 2 36 Plate Torque Limiter 1 2 37 Torque Limiter 1 2 38 Holder Door Shaft L 1 2 39 Ring Damper 2 2 40 Shaft...

Page 216: ...older Door Shaft R 1 2 45 Case Rewinder Front L 1 2 46 SA1 Front Case Rewinder L 1 2 47 Sheet Anti Adhere 1 2 48 Cover Rewinder 1 2 49 Handle 1 2 50 Door Rewinder 1 2 51 Shaft Handle 1 2 52 Plate Handle Bracket 1 2 53 SA1 Front Case Rewinder R 1 2 54 Case Rewinder Front R 1 2 55 SA1 Rewinder Case 1 2 56 Leg Case 4 2 57 CKS 16 L Cable Clamp 2 2 58 Plate Spring Rewinder 1 2 59 SA Rewinder PCB 1 2 60...

Page 217: ... No 4 4 Drawing No 2 Rev No 0 Location Part Name Part No Q ty Unit Remarks 2 61 E Ring 3 0 11 2 62 Screw PH SW PW M3 0 6 2 2 63 Screw PHT 2 M3 0x6 22 2 64 Screw PH SW PW M3 0 5 24 2 65 Screw PH PW M2 10 2 2 66 E Ring 4 0 11 2 67 Screw PH SW PW M3 0 4 2 ...

Page 218: ...5 69 7010R Drawing No 3 Parts List Location for SA1 Peeler Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2008 ...

Page 219: ...5 70 DRAWING NO 3 SA1 Peeler Rev 0 for 7010R Apply grease Floil G 311S to the places marked with 3 1 3 12 3 2 3 5 3 3 3 4 3 13 3 13 3 8 3 7 3 9 3 10 3 14 3 15 3 11 3 6 3 7 3 7 3 2 3 2 3 3 ...

Page 220: ...dle Rewinder 1 3 2 Bush Idle 3 3 3 Plate Friction Link 2 3 4 Spring L Friction 1 3 5 Spring R Friction 1 3 6 Roller Friction 1 3 7 Bush Friction 3 3 8 Plate Sensor Holder 1 3 9 Plate1 Peeler 1 3 10 Plate Friction Peeler 1 3 11 SA Peel Sensor 1 3 12 E Ring 2 0 1 3 13 Screw PH SW PW M3 0x5 2 3 14 Screw PH M2 0x3 2 3 15 Screw BH M3 0x5 2 ...

Page 221: ...5 72 7010R Drawing No 4 Parts List Location for SA2 Peeler Revision Up List Sheet No Rev No Date 1 1 0 Apr 18 2008 ...

Page 222: ...5 73 DRAWING NO 4 SA2 Peeler Rev 0 for 7010R Apply grease Floil G 311S to the places marked with 4 2 4 7 4 5 4 6 4 3 4 4 4 8 4 9 4 1 ...

Page 223: ...No 4 Rev No 0 Location Part Name Part No Q ty Unit Remarks 4 1 Roll Peel 1 4 2 Plate2 Peeler 1 4 3 Bushing Peel Roller 1 4 4 Shaft Oneway Clutch 1 4 5 SA1 Peel Gear 1 4 6 Screw TH M2 0 4 NI 1 4 7 Screw PH SW PW 2 M2 6 14 1 4 8 Bushing2 Peel Roller 1 4 9 E Ring 4 0 1 ...

Page 224: ...CHAPTER 6 CIRCUIT DIAGRAMS ...

Page 225: ...ircuit Diagram Main PCB 8 15 PF Motor Control 6 11 Circuit Diagram Main PCB 9 15 Sensor 6 12 Circuit Diagram Main PCB 10 15 Power Buzzer Fan 6 13 Circuit Diagram Main PCB 11 15 RFID Ope Pane 6 14 Circuit Diagram Main PCB 12 15 Cutter Rewinder 6 15 Circuit Diagram Main PCB 13 15 Centronics I F 6 16 Circuit Diagram Main PCB 14 15 Serial I F 6 17 Circuit Diagram Main PCB 15 15 USB I F 6 18 Circuit Di...

Page 226: ... C 10 12 N C CTS 19 N C 1 3 SGND 6 23 9 N C N C N C TXD 16 N C 14 8 4 18 22 DTR 17 N C 24 COMPUTER HOST USB1 1 RS232C SA CENTRO CABLE JN67708 F SA CENTRONICS I F CON PCB JM66710 F CN101 CN102 IEEE1284 N C SA LOWER SENS PCB JN66721 F IED SA FRONT SENS L JN68708 F SA POWER CABLE JN67706 F 27 28 29 30 HEADD2 HEADSTB 24V 24V SA PF MTR CABLE JN67705 F 1 VREF 3V MOTTMP 2 J5 SA PF MTR THM JN68706 F 1 UP ...

Page 227: ...6 4 Inter Connection Main PCB 1 15 7010R 01 23415 16 7 89 1 1 11 8 01 5 9 9 15 8991A 89 7010R ...

Page 228: ...6 A22 48 PAH7 A23 47 PAH8 A24 46 PAH9 A25 45 PCS0 CS0 44 PCS1 CS1 43 PCS2 CS2 IOWR 42 PCS3 CS3 41 PCS4 CS4 40 PCS5 CS5 IORD 37 PCS6 CS6 36 PCS7 CS7 35 P55 TOC0 TC1 20 P54 INTPC01 DMAAK1 21 P53 INTPC00 TIC0 DMARQ1 22 P52 INTP52 TC0 23 P51 INTP51 DMAAK0 24 P50 INTP50 DMARQ0 25 P25 SO1 INTP25 145 P24 SI1 INTP24 146 P23 SCK1 INTP23 147 P22 TXD1 INTP22 148 P21 RXD1 INTP21 149 P20 NMI 152 P13 TXD0 SO0 1...

Page 229: ...2 CLK 11 TM1 3 VSS 14 VDD 9 AO1 1 AO2 2 TM2 4 AO3 5 AO4 6 NC1 7 VFS 13 NC2 8 TRCDATA3 132 TRCDATA2 133 TRCDATA1 136 TRCDATA0 137 TRCEND 138 TRCCLK 139 DDO 140 DDI 141 DRST 142 DMS 143 DCK 144 R59 0 C7 0 1u 16 C22 0 1u 16 T147 U1B V850 ME2 C9 0 1u 16 R58 0 R57 0 C10 0 1u 16 T138 C24 0 1u 16 T149 C18 0 1u 16 T150 R56 0 T139 R195 22k T141 T152 C13 0 1u 16 C23 1000p 50 U5A BA2904 T137 R63 4 7k T143 R5...

Page 230: ...A15 2 A16 1 A17 48 A18 17 CE 26 OE 28 BYTE 47 D 0 29 D 1 31 D 2 33 D 3 35 D 4 38 D 5 40 D 6 42 D 7 44 WE 11 RESET 12 RY BY 15 A19 16 D14 43 D13 41 D12 39 D11 36 D10 34 D 9 32 D 8 30 A20 9 A21 10 NC 13 VCC1 14 GND2 46 VCC2 37 GND1 27 2 4 5 3 VCC1 14 GND2 46 VCC2 37 GND1 27 D15 45 A 0 25 A 1 24 A 2 23 A 3 22 A 4 21 A 5 20 A 6 19 A 7 18 A 8 8 A 9 7 A10 6 A11 5 A12 4 A13 3 A14 2 A15 1 A16 48 A17 17 CE...

Page 231: ... 39 WE 16 CS 19 BS0 20 BS1 21 NC A12 36 NC 40 DQ0 2 DQ1 4 DQ2 5 DQ3 7 DQ4 8 DQ5 10 DQ6 11 DQ7 13 DQ8 42 A0 23 A1 24 A2 25 A3 26 A4 29 A5 30 A6 31 A7 32 A8 33 A9 34 A10 22 A11 35 DQ9 44 DQ10 45 DQ11 47 DQ12 48 DQ13 50 DQ14 51 DQ15 53 CLK 38 CKE 37 CAS 17 RAS 18 LDQM 15 UDQM 39 WE 16 CS 19 BA0 20 BA1 21 NC A12 36 NC 40 DQ0 2 DQ1 4 DQ2 5 DQ3 7 DQ4 8 DQ5 10 DQ6 11 DQ7 13 DQ8 42 A0 23 A1 24 A2 25 A3 26...

Page 232: ... 102 PFMB 103 PFMA 104 PFON 105 GND 106 HDLTH 107 HDSTB 108 HDATA4 109 HDATA3 110 HDATA2 111 SMC 112 HDATA1 113 CLKSEL 114 HDCLK 115 HDVON 116 HCVON 117 AMC 118 CLKIN 119 GND 120 ACK 74 T195 T212 T165 T224 R91 1k X3 16MHz R86 22k C60 0 1u 16 T202 C53 1000p 50 R80 1M T220 U14 U_GA_uPD65946GJ 165 3EB A T196 T197 T169 T206 R81 1M T213 R90 1k T215 T164 T179 T185 T189 T216 T170 T214 T176 T181 R89 1k C5...

Page 233: ...29 30 1 2 3 4 A1 2 A2 4 A3 6 A4 8 1OE 1 Y1 18 Y2 16 Y3 14 Y4 12 A5 11 A6 13 A7 15 A8 17 Y5 9 Y6 7 Y7 5 Y8 3 2OE 19 T228 R102 30k 1 T226 T229 R97 3 3k 1 T234 T232 C63 10u 10 R94 10k T237 Q29 DTC114EM 10k 10k C61 1000p 50 T227 T231 T235 U15B 74HCT244 J3 S30B PHDSS Q1 2SJ505S G D S R95 30k 1 D2 RB521S Q3 DTA114EM 10k 10k D1 RB521S T230 C64 1000p 50 R96 1k C62 1000p 50 T239 C65 0 1u 16 Q2 DTC114EM 10k...

Page 234: ...7 U19C uPC393GR 9LG T249 R103 200k T251 C70 100p 100 C80 0 1u 16 C71 0 1u 16 T242 T253 R111 3 3k 1 T255 U16B 74VHC123 C72 100p 100 C68 0 1u 16 R115 1k D5 SFPB66 U16C 74VHC123 R107 20k 1 R110 3 3k 1 T254 R109 0 68 2 3W D4 SFPB66 T245 T250 Q5 DTC114EM 10k 10k R112 1k 1 R116 3 3k C77 100p 50 T243 R104 10k C76 100p 50 U19A uPC393GR 9LG D3 SFPB66 D6 SFPB66 T240 T252 R113 100k C69 100p 100 C67 1u B16 U1...

Page 235: ...000p 50 T364 R207 3 3k J10 B3B PH K S T273 T260 Q25 2SC5658 VR4 10k T256 R132 1k U20B BA2904 V V T267 R206 3 3k Q10 2SC5658 R124 3 3k C89 1000p 50 T371 R208 3 3k R135 10k U19B uPC393GR 9LG R134 1M Q20 DTC114EM 10k T261 T275 Q9 DTA114EM 10k T279 R117 100 VR3 10k T369 T380 T266 R121 3 3k T264 R129 10k R125 22k J8 B4B PH K K R118 100 T272 J9 B2B PH K K Q7 DTA114EM 10k J7 B2B PH K R R203 22k T280 T265...

Page 236: ...91DL1 33 R142 1k C90 1u B16 T288 T376 R140 3 3k 3216 C94 47u 35 D7 RB521S C92 0 1u 16 Q12 2SK3577 C114 0 1u 16 Q24 2SC5658 R137 0 2012 C93 47u 35 R198 22k R145 1k R144 22k T284 T372 C95 1000p 50 T286 U21 BH15MA3WHFV T373 T293 T294 R204 0 2012 T287 T283 T374 Q23 2SC5658 T282 T290 BZ1 PKM13EPYH4002 B0 T289 T375 J12 B3B EH K C91 1u B16 R199 10k T291 Q11 DTC114EM 10k 10k Q22 2SJ518 R141 1k 3216 D8 SFP...

Page 237: ...5 6 7 8 9 10 20 11 19 12 18 13 17 14 16 15 21 22 1 2 3 4 5 6 7 8 9 10 Q16 DTC114EM 10k 10k T303 R150 0 T300 Q15 DTC114EM 10k T298 T295 T296 T378 Q14 DTC114EM 10k R149 0 J20 B4B PH K S R205 180 2012 C113 1000p 50 T304 J14 22FMN BMT A TF T306 R191 1k T301 R148 0 R190 22k Q13 DTC114EM 10k R147 0 T297 R146 22k J13 B10B ZR R152 22k T302 T305 R151 22k T307 T299 V3R3 V5R0 V5R0 V3R3 V3R3 V3R3 V5R0 TXD1 2 ...

Page 238: ... Peeler CPRTYP0 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 D9 RB521S R164 22k R161 1k R155 3 3k 1 J16 B7B PASK T311 R165 100 T308 T309 R166 100 C100 1000p 50 R153 22k R157 1k R159 1k C99 1000p 50 R156 1k R168 100 R162 1k R160 100 C96 1000p 50 T313 T310 T315 T316 T317 J15 B11B PASK R167 2 4k 1 R158 1k R154 22k C97 1000p 50 R163 22k C98 1000p 50 R169 3 3k 1 T312 V3R3 V3R3 V3R3 V24R0 V3R3 V3R3 V5R0 V3R3 V...

Page 239: ...3 A6 14 A7 16 A8 17 PLHIN 19 A14 20 A15 21 A16 22 A17 23 HLH 24 DIR 48 Y9 47 Y10 46 Y11 45 Y12 44 Y13 43 B1 41 B2 40 B3 38 B4 37 B5 36 B6 35 B7 33 B8 32 PLH 30 C14 29 C15 28 C16 27 C17 26 HLHIN 25 1 2 3 4 5 6 7 8 9 10 20 11 19 12 18 13 17 14 16 15 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2 4 5 3 1 T335 T323 R175 3 3k R174 3 3k T332 T324 C105 0 1u 16 C104 10u 10 C101 12p 50 R171 ...

Page 240: ...D RXD CTS DSR 25 24 23 22 20 21 19 1 2 3 4 16 15 14 13 12 11 10 9 8 7 6 5 18 17 C1 2 R1I 16 EN 1 V 3 C1 4 R1O 15 V 7 T2O 8 R2I 9 R2O 10 NC1 11 T2I 12 T1I 13 NC2 14 C2 5 C2 6 Vcc 19 T1O 17 GND 18 SHDN 20 T344 C107 1u B16 R177 3 3k J18 DBR40 251F100 U24 ZT3222LEEY T345 C110 1u B16 T341 T346 T347 T343 FG1 Lock_pin T351 R178 0 T350 C108 1u B16 T348 R176 3 3k C106 1u B16 R181 0 T339 T340 T342 R180 0 T3...

Page 241: ...BVCC USBLGND DM DP 1 2 3 4 5 V 14 G 7 C111 33p 50 T361 R188 0 2012 T358 R184 20k 1 R183 1 5k U25D 74VHC132 12 13 11 Q17 DTA114EM 10k 10k J19 DUSB BRA42 VCC DM DP GND SG U25A 74VHC132 1 2 3 T359 T360 T354 R185 0 2012 U25E 74VHC132 T356 T353 U25C 74VHC132 9 10 8 R187 24 2012 T363 R182 1k U25B 74VHC132 4 5 6 T357 C112 0 1u 16 R189 30k 1 T362 R186 24 2012 V3R3 V3R3 V3R3 USBON 2 UDM 2 UDP 2 UBINTP 2 ...

Page 242: ...R46 220pF C17 100pF C20 1 4W 220k R95 1 8W 27 R12 D10 200V 1A 100k R59 8 OUT 4 OVP 6 VIN 5 VFB 14 SYNC 7 GND 9 VC 10 VCC 16 IDET 11 CS 13 REF 15 CT 12 ON OFF 1 IFB 2 IIN 3 VDET IC1 FA5502 35V 150uF C36 47uF C27 0 22uF C43 50V 0 15A Q12 820k R84 D17 80V 0 1A 3 9k R87 22k R89 3 9k R82 18k R72 1 8W 0 R92 1 8W 0 R91 330k R86 0 15uF C46 D11 200V 1A D16 200V 1A R97 D18 80V 0 1A 22k R88 R94 1 4W 2 2 R25 ...

Page 243: ... SW401 EVPADC04K T412 PAD401 R412 180 2012 R401 1k 1608 C410 0 1u 50 C404 0 1u 50 T425 T437 T401 C412 0 1u 50 PAD402 T418 R406 180 2012 T435 R402 1k 1608 T403 J403 B4B PH K S SW404 EVPADC04K D402 310DT D404 332MG T411 T426 R413 180 2012 R409 16 1608 T436 J402 30FLH SM1 TB R408 180 2012 C413 0 1u 50 T428 T421 T433 T413 T431 T423 T430 T404 R403 1k 1608 C408 0 1u 50 T424 R407 180 2012 D401 310MT R411...

Page 244: ... 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 DATA6 xFAULT xPRIME DATA4 IEEE1284 xATFD XT PE DATA7 DATA5 DATA3 xSTROBE DATA2 SLCT DATA1 BUSY xACKNLG xSLCT IN xFAULT S GND BUSY S GND S GND F GND S GND xSLCT IN DATA4 S GND xSTROBE DATA3 S GN...

Page 245: ...ile Drawn By A SA CONNECT PCB JN66725 0 DCMTR0 DCMTR1 HPSENS0 HPSENS1 MTTH CPRTYP0 MTREF MTENC OPN PEELSENS CPRTYP1 2 4 5 3 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 R801 1 5k R802 3 3k U801 TC7SH04 V G N Q801 DTC114EM 10k 10k J804 B5B PH K S J801 B11B PASK J802 B11B EH J803 B7B PASK V24R0 V24R0 V5R0 V5R0 V5R0 ...

Page 246: ...6 23 Circuit Diagram Rewinder PCB 7010R 01 2 3 4 56 7 8 9 5 9 28 6 9 ...

Page 247: ...Appendices APPENDICES ...

Page 248: ...able of Contents A External Size Diagram AP 3 B Mounting Diagrams AP 4 B 1 Main PCB AP 4 B 2 Power Supply PCB 100V 220V AP 5 B 3 Ope pane PCB AP 7 B 4 Centro PCB AP 7 B 5 Connect PCB 7010 7010 300 AP 8 B 6 Rewinder PCB 7010R AP 8 ...

Page 249: ...Appendices A External Size Diagram AP 3 A External Size Diagram Unit mm inch 7010 7010 300 7010R Approx 255 10 Approx 490 19 3 Approx 265 10 4 ...

Page 250: ...Appendices B Mounting Diagrams AP 4 B Mounting Diagrams B 1 Main PCB Main PCB Parts side ...

Page 251: ...Appendices B Mounting Diagrams AP 5 B 2 Power Supply PCB 100V 220V Power Supply PCB Parts side ...

Page 252: ...Appendices B Mounting Diagrams AP 6 Power Supply PCB Solder side ...

Page 253: ...Appendices B Mounting Diagrams AP 7 CN101 B 3 Ope pane PCB Parts side Solder side B 4 Centro PCB ...

Page 254: ...Appendices B Mounting Diagrams AP 8 B 5 Connect PCB 7010 7010 300 B 6 Rewinder PCB 7010R ...

Page 255: ... VA 22980 USA Phone 1 877 434 13 77 www dascom com UNITED KINGDOM DASCOM GB Ltd ViewPoint Basing View Basingstoke Hampshire RG21 4RG England Phone 44 0 1256 481481 Fax 44 0 1256 481400 www dascom com FRANCE DASCOM Europe GmbH 117 Avenue Victor Hugo 92100 Boulogne Billancourt France Phone 33 1 73 02 51 98 www dascom com RUSSIA and CIS DASCOM Europe GmbH Representation Moscow Leninsky Prospekt 95a O...

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