Syntec SPD-32B1-300 Hardware Manual Download

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伺服產品

/Servo Products

–

Hardware Manual of 30kW Servo Drive II (SPD-32B1-300)

Wiring and Signal

–

M3 Single-axis Drive

─

Spindle Motor

Drive Model No.

Motor Model No.

Rotor Inertia

(

)

Load-free Rated
Speed to Zero

Speed Regenerative
Energy Eo(joule)*

Capacitor
Absorbed

Energy Ec(joule)

SPD-32B1-300

SP-M22-07

832.627

1029.35

1734.6

SP-M37-06

2101.896

1154.89

1734.6

Milling Spindle Package

(The following tables are all computed using a 100% load inertia ratio)

SP-M22-07

Resistor Power

Operating Speed

Allowable Frequency (times/min)

800W

1kW

2KW

3KW

2 Times the Rated Speed

3 Times the Rated Speed

4 Times the Rated Speed

SP-M37-06

Resistor Power

Operating Speed

Allowable Frequency (times/min)

800W

1kW

2KW

3KW

2 Times the Rated Speed

3 Times the Rated Speed

4 Times the Rated Speed

Summary of Contents for SPD-32B1-300

Page 1: ...Hardware Manual of 30kW Servo Drive II SPD 32B1 300 2022 08 30 2022 03 30...

Page 2: ...Servo Products Hardware Manual of 30kW Servo Drive II SPD 32B1 300 2 2022 08 30 04 17...

Page 3: ...g high quality materials and has been through rigorous testing In addition our drives adopt precise vector control guaranteeing high accuracy high stability and high efficiency This Operation Manual i...

Page 4: ...Servo Products Hardware Manual of 30kW Servo Drive II SPD 32B1 300 Application 4 2 Application This manual is only applicable to Syntec 30kW Single Axis Servo Drive...

Page 5: ...tion Each drive undergoes strict quality inspection and anti collision packaging before leaving the factory Please check for impact damage upon receiving the product Users should also compare the seri...

Page 6: ...Servo Products Hardware Manual of 30kW Servo Drive II SPD 32B1 300 Hardware Specification 6 3 2 Appearance 3 3 Dimension SPD 32B1 300...

Page 7: ...Servo Drive II SPD 32B1 300 Hardware Specification 7 3 4 Specification Syntec Drive SPD 32B1 300 Power Rated Voltage 3 phase 380 440V 50 60Hz Voltage Error Bound 15 10 Frequency Error Bound 5 Output...

Page 8: ...Mechatrolink II Mechatrolink III I O Signal Digital Input 2 ports function alterable Digital Output 1 port function alterable STO Dual channel Safety Torque Off switch 2I 1O Analog Input 1 port extend...

Page 9: ...k its ventilation holes and do not place it upside down otherwise the drive may malfunction Do not use on or near flammable materials Make sure that each fastening point is tight when fixing the drive...

Page 10: ...Servo Products Hardware Manual of 30kW Servo Drive II SPD 32B1 300 Transportation and Installation 10 Do not drop or impact the drive Do not force the drive to operate if it is damaged...

Page 11: ...correct G wiring may cause damage to the motor or the drive It is recommended to provide the power supply of the controller through any two terminals of the RST When wiring the host controller select...

Page 12: ...ally conductive STO I O 2 Safety inputs STO A STO B 1 Safety feedback STO FB USB Communication Connects to PC to set the servo s internal parameters and monitor the operation status LED Operation Stat...

Page 13: ...least a 30 cm distance if possible When the power is cut off the drive s internal capacitor still contains a large amount of charge do NOT touch the six power lines R S T and U V W Please wait until t...

Page 14: ...Station Number 0 N A 4 Station No 4 8 Station No 8 C Station No 12 1 Station No 1 5 Station No 5 9 Station No 9 D Station No 13 2 Station No 2 6 Station No 6 A Station No 10 E Station No 14 3 Station...

Page 15: ...rdware Manual of 30kW Servo Drive II SPD 32B1 300 Wiring and Signal 15 1 C01 2 O0 3 I0 4 O0 5 I1 6 BAT 7 NC 8 BAT STO Signal Port 1 STO A 2 STO B 3 STO COM 4 STO COM 5 STO FB 6 STO FB Mini USB Port Pi...

Page 16: ...l 16 1 5V 5V Power 2 DM USB Differential Signal 3 DP USB Differential Signal 4 GND Power Reference GND 5 GND Power Reference GND M2 Serial Pin Name Description 1 2 D Differential Signal 3 D Differenti...

Page 17: ...lly closed NC contact and the KTY84 temperature sensor On the label of PTC130 temperature sensor signal line PTC130 is labelled right underneath Thermal Protection On the label of normally closed NC c...

Page 18: ...g Temperature Sensor Wiring Diagram using encoder header K22 Connect the motor s temperature sensor terminal to the SYNTEC encoder s temperature sensor terminal Set the parameters Pn 743 and Pn 744 If...

Page 19: ...or of higher power Recommended resistance operating voltage maximum brake current and it is the minimum regenerative resistance of the drive If no suitable resistance value is found users must select...

Page 20: ...he energy into heat and discharge it The calculation method of the regenerative energy generated by the spindle motor of the drive during braking is provided below and the user can calculate the requi...

Page 21: ...5 1734 6 SP M37 06 2101 896 1154 89 1734 6 Milling Spindle Package The following tables are all computed using a 100 load inertia ratio SP M22 07 Resistor Power Operating Speed Allowable Frequency tim...

Page 22: ...he Wiring and Signals section for wiring diagrams 5 7 2 Drive Parameters Setting Parameter Parameter Name Range Default Pn 740 Enable KTY84 Thermal Protection 0 1 1 Pn 741 Motor KTY84 Thermal Protecti...

Page 23: ...mal protection function as follows For drives before V2 1 8 set the thermal protection level to 0 For V2 1 8 and onward use the parameter Disable Encoder Int Thermal Protection Example Set Pn 742 Enco...

Page 24: ...ssive Load Check if the load rate continues to exceed 100 Replace the motor with one of greater power Users can observe the temperatures measured by KTY84 through status monitoring variables These var...

Page 25: ...anual of 30kW Servo Drive II SPD 32B1 300 Document Revision Table SPD 32B1 300 25 6 Document Revision Table SPD 32B1 300 Version Date Content Change Author Reviewer Approved V1 0 2018 10 15 Added SPD...

Page 26: ...1 Description Each drive undergoes strict quality inspection and anti collision packaging before leaving the factory Please check for impact damage upon receiving the product Users should also compare...

Page 27: ...Servo Products Hardware Manual of 30kW Servo Drive II SPD 32B1 300 Hardware Specification 30kW SPD 27 7 2 Appearance 7 3 Dimension SPD 32B1 300...

Page 28: ...o Drive II SPD 32B1 300 Hardware Specification 30kW SPD 28 7 4 Specification Syntec Drive SPD 32B1 300 Power Rated Voltage 3 phase 380 440V 50 60Hz Voltage Error Bound 15 10 Frequency Error Bound 5 Ou...

Page 29: ...ion Mechatrolink II Mechatrolink III I O Signal Digital Input 2 ports function alterable Digital Output 1 port function alterable STO Dual channel Safety Torque Off switch 2I 1O Analog Input 1 port e...

Page 30: ...D Description Each drive undergoes strict quality inspection and anti collision packaging before leaving the factory Please check for impact damage upon receiving the product Users should also compare...

Page 31: ...Servo Products Hardware Manual of 30kW Servo Drive II SPD 32B1 300 Hardware Specification 30kW SPD 31 7 7 30kW SPD Dimensions SPD 32B1 300...

Page 32: ...ification 30kW SPD 32 7 8 30kW SPD Specification Syntec Drive SPD 32B1 300 Power Rated Voltage 3 phase 380 440V 50 60Hz Voltage Error Bound 15 10 Frequency Error Bound 5 Output Rated Current 65A Over...

Page 33: ...III I O Signal Digital Input 2 ports function alterable Digital Output 1 port function alterable STO Dual channel Safety Torque Off switch 2I 1O Analog Input 1 port extended port for KTY84 Cooling Me...

Page 34: ...Servo Products Hardware Manual of 30kW Servo Drive II SPD 32B1 300 HomePage 30kW SPD 34 8 HomePage 30kW SPD SYNTEC Servo Drive Operation Manual...

Page 35: ...ured using high quality materials and has been through rigorous testing In addition our drives adopt precise vector control guaranteeing high accuracy high stability and high efficiency This Operation...

Page 36: ...Servo Drive II SPD 32B1 300 Revision Table 30kW SPD 36 10 Revision Table 30kW SPD Version Date Content Change Author Reviewer Approved V1 0 2018 10 15 Added SPD 32B1 300 Operation Manual Demi Yang Eri...

Page 37: ...do not block its ventilation holes and do not place it upside down otherwise the drive may malfunction Do not use on or near flammable materials Make sure that each fastening point is tight when fixin...

Page 38: ...Servo Products Hardware Manual of 30kW Servo Drive II SPD 32B1 300 Transportation and Installation 30kW SPD 38 Do not drop or impact the drive Do not force the drive to operate if it is damaged...

Page 39: ...rmed An incorrect G wiring may cause damage to the motor or the drive It is recommended to provide the power supply of the controller through any two terminals of the RST When wiring the host controll...

Page 40: ...ternally conductive STO I O 2 Safety inputs STO A STO B 1 Safety feedback STO FB USB Communication Connects to PC to set the servo s internal parameters and monitor the operation status LED Operation...

Page 41: ...s at least a 30 cm distance if possible When the power is cut off the drive s internal capacitor still contains a large amount of charge do NOT touch the six power lines R S T and U V W Please wait un...

Page 42: ...fine Station Number 0 N A 4 Station No 4 8 Station No 8 C Station No 12 1 Station No 1 5 Station No 5 9 Station No 9 D Station No 13 2 Station No 2 6 Station No 6 A Station No 10 E Station No 14 3 Sta...

Page 43: ...e Manual of 30kW Servo Drive II SPD 32B1 300 Wiring and Signal 30kW SPD 43 1 C01 2 O0 3 I0 4 O0 5 I1 6 BAT 7 NC 8 BAT STO Signal Port 1 STO A 2 STO B 3 STO COM 4 STO COM 5 STO FB 6 STO FB Mini USB Por...

Page 44: ...kW SPD 44 1 5V 5V Power 2 DM USB Differential Signal 3 DP USB Differential Signal 4 GND Power Reference GND 5 GND Power Reference GND M2 Serial Pin Name Description 1 2 D Differential Signal 3 D Diffe...

Page 45: ...normally closed NC contact and the KTY84 temperature sensor On the label of PTC130 temperature sensor signal line PTC130 is labelled right underneath Thermal Protection On the label of normally closed...

Page 46: ...Analog Temperature Sensor Wiring Diagram using encoder header K22 Connect the motor s temperature sensor terminal to the SYNTEC encoder s temperature sensor terminal Set the parameters Pn 743 and Pn 7...

Page 47: ...enerator of higher power Recommended resistance operating voltage maximum brake current and it is the minimum regenerative resistance of the drive If no suitable resistance value is found users must s...

Page 48: ...ert the energy into heat and discharge it The calculation method of the regenerative energy generated by the spindle motor of the drive during braking is provided below and the user can calculate the...

Page 49: ...29 35 1734 6 SP M37 06 2101 896 1154 89 1734 6 Milling Spindle Package The following tables are all computed using a 100 load inertia ratio SP M22 07 Resistor Power Operating Speed Allowable Frequency...

Page 50: ...to the Wiring and Signals section for wiring diagrams 12 7 2 Drive Parameters Setting Parameter Parameter Name Range Default Pn 740 Enable KTY84 Thermal Protection 0 1 1 Pn 741 Motor KTY84 Thermal Pr...

Page 51: ...thermal protection function as follows For drives before V2 1 8 set the thermal protection level to 0 For V2 1 8 and onward use the parameter Disable Encoder Int Thermal Protection Example Set Pn 742...

Page 52: ...Excessive Load Check if the load rate continues to exceed 100 Replace the motor with one of greater power Users can observe the temperatures measured by KTY84 through status monitoring variables Thes...

Page 53: ...ue Off STO STO terminal Encoder Feedback ENC1 Connects to motor encoder 2nd Encoder Feedback ENC2 Connects to loaded encoder Ground Terminal Connects to ground Wiring Precautions Keep the six power li...

Page 54: ...6AWG Spindle 7 5kW and below 12AWG 11kW and above 10AWG 12 9 Connector Pin Define 30kW SPD Station Number 0 N A 4 Station No 4 8 Station No 8 C Station No 12 1 Station No 1 5 Station No 5 9 Station No...

Page 55: ...Servo Products Hardware Manual of 30kW Servo Drive II SPD 32B1 300 Wiring and Signal 30kW SPD 55 1 5V 2 GND 3 BAT 4 BAT 5 D 6 D IO Signal Port 1 C01 2 O0 3 I0 4 O0 5 I1 6 BAT 7 NC 8 BAT STO Signal Por...

Page 56: ...ing and Signal 30kW SPD 56 1 STO A 2 STO B 3 STO COM 4 STO COM 5 STO FB 6 STO FB Mini USB Port Pin Name Description 1 5V 5V Power 2 DM USB Differential Signal 3 DP USB Differential Signal 4 GND Power...

Page 57: ...ial Signal 2 TX Differential Signal 3 RX Differential Signal 4 NC 5 NC 6 RX Differential Signal 7 NC 8 NC 12 10 KTY84 Sensor and Protection 30kW SPD The KTY84 temperature sensor can be installed on dr...

Page 58: ...120 Pn 742 Encoder Int KTY84 Protection Lv 0 145 0 Pn 743 Encoder Ext 1 KTY84 Protection Lv 0 145 0 Pn 744 Encoder Ext 2 KTY84 Protection Lv 0 145 0 Pn 746 2nd Encoder Int KTY84 Protection Lv 0 145 0...

Page 59: ...TY84 Protection Lv as 140 To disable the protection set Pn 74A Disable Encoder Int Thermal Protection as 1 If the temperature exceeds the protection level a corresponding overheat alarm will be trigge...

Page 60: ...xternal 1 KTY84 Pn D63 Measured Temperature via Feedback Syntec Encoder External 2 KTY84 Pn D64 Measured Temperature via Feedback Syntec Encoder External 3 KTY84 Pn D65 Measured Temperature via 2nd Fe...

Page 61: ...Figure 3 Analog Temperature Sensor Wiring Diagram using encoder header K22 Connect the motor s temperature sensor terminal to the SYNTEC encoder s temperature sensor terminal Set the parameters Pn 743...

Page 62: ...eneral machining situations If these values do no meet the actual application conditions users can refer to the Detailed Selection Guide for Regenerative Resistors and select a regenerator of higher p...

Page 63: ...rring that energy to the drive that is the motor acts as a generator When this happens the regenerative resistor must quickly dissipate the energy in order to prevent flooding the DC terminal voltage...

Page 64: ...resistor must consume E0 N 1 M2 Ec Joule If the motor reciprocating cycle Time of accelerating being steady to decelerating is T sec then the regenerative resistor power W 1 2 E0 N 1 M2 Ec T 1 2 is th...

Page 65: ...s the Rated Speed 6 8 15 23 3 Times the Rated Speed 2 3 6 9 4 Times the Rated Speed 1 2 3 5 SP M37 06 Resistor Power Operating Speed Allowable Frequency times min 800W 1kW 2KW 3KW 2 Times the Rated Sp...

Page 66: ...e power supply of the controller through any two terminals of the RST When wiring the host controller select either general servo signal or serial servo signal not both Wiring Instructions Power suppl...

Page 67: ...ort Absolute Battery Voltage Input Note NC Empty port I port Input a voltage of 24V relative to COM O port O0 and O0 are internally conductive STO I O 2 Safety inputs STO A STO B 1 Safety feedback STO...

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