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DCS800

Quick guide
DCS800 Drives (20 A to 5200 A)

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Summary of Contents for DCS800

Page 1: ...DCS800 Quick guide DCS800 Drives 20 A to 5200 A...

Page 2: ...41 Fan power connection 43 Terminal locations on the converter 44 Istruzioni per la sicurezza e il funzionamento 45 Installa i DCS800 PC tools sul Tuo computer 46 Messa in servizio 47 Descrizione disp...

Page 3: ...ABB Industrial Products NEW BERLIN 1 26 27 85 32 00 1 262 435 7365 Venezuela ABB S A C R C S 58 0 22 38 24 11 12 ABB Drive Service EN In order to offer the same after sales service to our customer ar...

Page 4: ...143 x DCS800 Crane Drive Product note PDC5 EN REVA p DCS800 Winder ITC DCS800 Winder Product note PDC2 EN x DCS800 Winder description ITC 3ADW000308 x Winder Questionnaire 3ADW000253z x DCS800 E Panel...

Page 5: ...guide edisf e Standard Features compact highest power ability simple operation comfortable assistants e g for autotuning or commissioning scalable to all applications free programmable by means of in...

Page 6: ...pple Mains over and under voltage Integrated IEC 61131 PLC Open standard programming tool ControlBuilder DCS800 Support of all five IEC languages Drive specific function blocks Saving of program and s...

Page 7: ...the entire drive in detailed form This manual also includes Fault and Alarm codes and infor mation for trouble shooting Service Manual 3ADW000195 for maintenance and repair of the converters Applicat...

Page 8: ...l conductor Medium voltage network Earthed neutral To other loads e g drive systems An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superflu...

Page 9: ...I 400 A and or U 500 V Operation with separate power converter transformer If there are other loads at the same secondary winding these must be able to cope with the commutation gaps caused by the pow...

Page 10: ...rdware Scaling by Common mode range Remarks 15 sign 90 270 V 30 90 V 8 30 V Firmware 15 V 15 sign 10 0 10 V Firmware 15 V 15 sign 10 0 10 V Firmware 15 V 15 sign 10 0 10 V Firmware 15 V 15 sign 10 0 1...

Page 11: ...Quick guide edisf e Converters D1 D4 drive configuration using OnBoard field exciter Terminal selection according FACTORY macro default F6 DCS8_ans_1_1d dsf further information see the following page...

Page 12: ...tegory 1 This function should be connected to the E STOP button without any time delay In case of ramp stop selection the K 15 timer relay must be set longer than the EStopRamp 22 04 For COAST selecti...

Page 13: ...05 D4 3 230 VAC DCS800 S0x 0610 04 05 DCS800 S0x 0820 04 05 D4 Pluscode S171 3 115 VAC DCS800 S0x 0900 04 05 DCS800 S0x 1000 04 05 D4 3 230 VAC DCS800 S0x 0900 04 05 DCS800 S0x 1000 04 05 D4 Pluscode...

Page 14: ...1 DI1 Ext Fault DI 3 Ext Alarm DI4 Hardware I O control x Torque limit AC Static Jog1 DI1 Jog2 DI2 Ext Fault DI 3 Ext Alarm DI4 Hardware I O control Torque limit x Manual Const AC Pulse Jog1 DI1 Jog2...

Page 15: ...30 30 SpeedFbFltMode 30 36 If using EMF feedback with dynamic braking set DynBrakeDly 50 11 t Where t thetime sec itnormallytakesthemotor to stop during dynamic braking DC contactor US DC contactor U...

Page 16: ...ommissioning process or by updating group 10 and 14 parameters o Check all wire terminations with continuity tester before proceeding to the next step Step 4 Connectthedrivesystemtoincomingpowerandthe...

Page 17: ...th prEN 50178 4 Installation The installation and cooling of the appliances shall be in accord ance with the specifications in the pertinent documentation The drive converters shall be protected again...

Page 18: ...indow Light AP is reccomended Steps to connect Drive to PC The documentation can be found under C ABB DCS800 Docu Remove design cover from the converter module Remove the DCS800 Control Panel if Conne...

Page 19: ...amage to unit Where appropriate the text printed adjacent to this symbol describes how risk of this kind may be avoided NEC motor overload protection The DCS800 provides a solid state motor overload p...

Page 20: ...lay fault history 6 Clock set mode 7 Parameter backup mode copy active parameter set from the drive into the DCS800 Control Panel only in local mode copy parameter set from DCS800 Control Panel into t...

Page 21: ...1 D1 10 270 225 48 5 for size D1 for size D2 D3 direction of air flow screw M6 fan terminal earthing point screw Size Weight D1toD3_dim_b dsf E F G 10 5 T2 T1 C D 43 5 8 7 9 20 Power connection Field...

Page 22: ...f M12 45 U1 V1 W1 C1 D1 for size D4 fan terminal Power terminal Busbar 40x5 mm Weight appr 38 kg 1 Data for converters with more than 1000 A D5 see Hardware manual Daten f r Stromrichter mit mehr als...

Page 23: ...1 07 M1OverTemp Motor 1 gemessene bertemperatur M1FaultLimTemp 31 07 M1OverTemp Motore 1 sovratemperatura M1FaultLimTemp 31 07 M1OverTemp Motor 1 sobretemperatura M1FaultLimTemp 31 07 M1OverTemp Moteu...

Page 24: ...verCur Motor 2 Sobrecorriente de la EXCITACI N M2FldOvrCurLev 49 09 M2FexOverCur Moteur 2 Surintensit EXCITATION M2FldOvrCurLev 49 09 F519 9 02 Bit 2 M2FexCom Motor 2 field exciter communication loss...

Page 25: ...peed berdrehzahl Motor M1OvrSpeed 30 16 MotOverSpeed Sovravelocit motore M1OvrSpeed 30 16 MotOverSpeed Sobrevelocidad del motor M1OvrSpeed 30 16 MotOverSpeed Survitesse moteur M1OvrSpeed 30 16 F533 9...

Page 26: ...mLossCtrl 70 15 COM8Com P rdida comunicaci n en el lazo SDCS COM 8 PLC y Maestro Esclavo Ch0ComLossCtrl 70 05 Ch2ComLossCtrl 70 15 COM8Com ________________________ __ Ch0ComLossCtrl 70 05 Ch2ComLossCt...

Page 27: ...__ BrakeFaultFunc 42 06 MechBrake Freno mec nico del motor BrakeFaultFunc 42 06 MechBrake __________________________ BrakeFaultFunc 42 06 F553 9 04 Bit 4 TachPolarity Selected motor tacho polarity pol...

Page 28: ...A106 9 06 Bit 5 M1OverTemp Motor 1 measured overtemperature M1AlarmLimTemp 31 06 M1OverTemp Motor 1 gemessene bertemperatur M1AlarmLimTemp 31 06 M1OverTemp Motore 1 sovratemperatura M1AlarmLimTemp 31...

Page 29: ...mory Card are different ParSave 16 06 ApplDiff Applikationen auf Antrieb und Memory Card sind unterschiedlich ParSave 16 06 ApplDiff __________________________ ParSave 16 06 ApplDiff Aplicaci n del dr...

Page 30: ...gnosis 9 11 A132 9 07 Bit 15 ParConflict Parameter settings conflict Diagnosis 9 11 ParConflict Konflikt Parametereinstellung Diagnosis 9 11 ParConflict __________________________ Diagnosis 9 11 ParCo...

Page 31: ...rsion conflict FirmwareVer 4 01 Com8SwVersion 4 11 COM8FwVer SDCS COM 8 Konflikt Firmwareversion FirmwareVer 4 01 Com8SwVersion 4 11 COM8FwVer __________________________ FirmwareVer 4 01 Com8SwVersion...

Page 32: ...ant d induit non nul 16 armature voltage measurement circuit open e g not connected or interrupted check also current and torque limits Ankerspannungsmesskreis offen z B nicht angeschlossen oder unter...

Page 33: ...ifica fallita fallo de la verificaci n de la carga o descarga en el panel de control del DCS800 chec v rification chargement en lecture ou criture micro console DCS800 37 49 reserved reserviert riserv...

Page 34: ...dules Optionsmodule Moduli opzionali M dulos opcionales Modules optionnels 150 fieldbus module missing see CommModule 98 02 Feldbusmodul fehlt siehe CommModule 98 02 modulo fieldbus mancante vedere Co...

Page 35: ...V4 o V14 non sta conducendo V4 o V14 han cesado de conducir V4 ou V14 non conducteur 35xdd V5 or V15 not conducting V5 oder V15 leitet nicht V5 o V15 non sta conducendo V5 o V15 han cesado de conducir...

Page 36: ...lict F549 ParComp Fehler Parameter Kompatibilit t F549 ParComp guasto per incompatibilit parametro F549 ParComp fallo de conflicto de compatibilidad de par metros F549 CompatibPara d faut conflit comp...

Page 37: ...0191R0500 DCS800 Quick guide edisf e Macro Firmware structure Makro Firmware Struktur Struttura macro firmware Estructura del macro firmware Structure du logiciel macro syst me DCS8_macros dsf Macros...

Page 38: ...94 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Page 39: ...95 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Page 40: ...96 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Page 41: ...97 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Page 42: ...98 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Page 43: ...99 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Page 44: ...100 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Page 45: ...101 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Page 46: ...102 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Page 47: ...103 3ADW000191R0500 DCS800 Quick guide edisf e DCS800_Fw_structure_diagram_rev_g dsf Macros Firmware...

Page 48: ...104 3ADW000191R0500 DCS800 Quick guide edisf e DCS800_Fw_structure_diagram_rev_g dsf...

Page 49: ...105 3ADW000191R0500 DCS800 Quick guide edisf e DCS800_Fw_structure_diagram_rev_g dsf Macros Firmware...

Page 50: ...106 3ADW000191R0500 DCS800 Quick guide edisf e...

Page 51: ...107 3ADW000191R0500 DCS800 Quick guide edisf e 3ADW 000 208 R0101...

Page 52: ...essary accessories mounted and fully cabled on a panel Very fast installation and commissioning Squeezes shut down times in revamp projects to a minimum Fits into Rittal cabinets Compact version up to...

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