SynQor MINV-4000-1U-28 Series Operator'S Manual Download Page 40 | Manualshive

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006-0006885 08/14/18

Rev H

40 of 48

MINV-4000-1U-28 Guide www.synqor.com

Section VI

Maintenance

Fans

The fans on the rear panel have sealed bearings that do not require any maintenance. Fan

assemblies are user replaceable with kits available from SynQor. Please contact the SynQor

factory for obtaining fan replacement kits (Counter-Rotating Replaceable Fan Module SYN-9452).

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Summary of Contents for MINV-4000-1U-28 Series

Page 1: ...6 USA only SynQor Headquarters 155 Swanson Road Boxborough MA 01719 1316 USA www synqor com Made in USA Military Grade Power Inverter MINV 4000 1U 28 N M Redundancy optional Operator s Guide MINV 4000...

Page 2: ...I General Product Information Product Description 6 Product Topology 7 Part Numbering Scheme and Options 9 Product Specifications 10 Technical Specifications 11 1U Mechanical Diagram 12 MINV Efficienc...

Page 3: ...Connection of AC Outputs 28 Series 3 Phase Connection of AC Outputs 29 Parallel Configurations of the AC OUTPUTS Up to 32 Units 30 Connection of the DC INPUTS 32 Multi Unit AC OUTPUT On Off Control E...

Page 4: ...safe to contact even if the MINV appears to be off For the AC OUTPUT cable and connector Do not assume that a hazardous voltage is not present at the terminals of the AC output connector even if the M...

Page 5: ...ta sheet THESE LEVELS SHOULD NOT BE EXCEEDED Do not obstruct the air intake in the front of the MINV or the fan exhausts in the rear panel of the MINV while the MINV is operating User Serviceable Part...

Page 6: ...computer system Front panel LEDs provide information on the status of the MINV The electronic circuitry within the MINV 4000 Series products is designed qualified and screened according to SynQor s M...

Page 7: ...inputs and outputs Power flows from the DC INPUT through an isolated DC DC converter The AC OUTPUT is created by an inverter that draws power from the mid bus The inverter provides high frequency safe...

Page 8: ...n DC Input AC Output Energy Storage Capacitor Energy Storage Capacitor Energy Storage Capacitor Single Pole Electronic Breaker Single Pole Electronic Breaker Single Pole Electronic Breaker AC Filter A...

Page 9: ...MP with Configuration Loading glitch free parallel systems of up to 32 units with N M redundancy 00 No CE Marking The AC output neutral wire will not be connected to the chassis CE CE Marking Requires...

Page 10: ...specifications of the MINV 4000 1U 28 high Series of products Data sheets showing these specifications and other information can be found at the web site http www synqor com MINV MINV 4000 1U 28 Fron...

Page 11: ...ncies ENVIRONMENTAL CHARACTERISTICS MIL STD 810G Temperature Methods 501 5 502 5 Operating Temperature Full Rated Power 40 C 55 C Reduced Power per Figure B 40 C 70 C Storage Temperature 40 C 70 C Alt...

Page 12: ...qor com 1U Mechanical Diagram MADE IN U SA MINV MILITARY INVERTER A B C POWER OUT LOAD COM REM BATTLE FAN TEMP POWER IN 17 00 431 8 18 700 474 98 0 750 19 05 0 75 19 1 1 49 37 8 22 43 569 6 21 34 542...

Page 13: ...00 2500 3000 3500 4000 Efficiency AC Output Power W 22 V Input 28 V Input 33 V Input Figure 1 Total Output Power that can be derived from the DC INPUT The total MINV output power for the MINV 4000 ser...

Page 14: ...4 of 48 MINV 4000 1U 28 Guide www synqor com Power Cable Wiring Diagram Lookingattherearpanel theMINVconnectorterminalshavethefollowingfunctionsandlocations AC OUTPUT Pin Function A Line B Neutral C G...

Page 15: ...tably small value While this is an issue for all of the power cables it is particularly important for the DC INPUT cables because the current flowing through it is very high as high as 240 A for the M...

Page 16: ...with the correct polarity Turn on the source if it has an up stream breaker Start Up VERIFY that all connections to the MINV are correct If the DC source is present and within specifications the sing...

Page 17: ...or more of the other loads to malfunction Whether or not this will be a problem depends on the characteristics of the various loads Cooling System The SynQor MINV 4000 Series products are cooled by du...

Page 18: ...V is Off Front Panel Indicators To indicate the status of the MINV there are 11 LEDs on the front panel These indicators are described in this section LEDs Each MINV has up to 11 LEDs as shown below t...

Page 19: ...whether the two cooling fans in the rear panel of the MINV are OK or if their performance is degraded according to the table below LED Appearance Description Indication Green Both Fans are OK Amber O...

Page 20: ...be repeated every 5 seconds according to the table below This audible alarm can be silenced by holding the ON OFF switch on the front panel in the UP position while the MINV is operating and its outp...

Page 21: ...ressure I II and III 18 000 ft operating 40 000 ft storage 501 5 High Temperature I and II 55 o C operating 70 o C storage 502 5 Low Temperature I and II 40 o C operating 40 o C storage 503 5 Temperat...

Page 22: ...is determined by the AC Output Neutral Wire option in the MINV part number See the table below Expanded paralleling units cannot be mixed with redundant parallel units in multi unit systems Ordering...

Page 23: ...and the proper part number for any configuration is given in the pages that follow Configuration specific OUTPUT and or INPUT power cables are also required These power cables can be assembled by the...

Page 24: ...before a unit is removed or replaced CONFIGURATION cables for two unit and three unit single phase systems are offered as standard products See the following pages for details Contact the SynQor facto...

Page 25: ...Phase L1 L2 2 L N 1 x Vrated L L 2 x Vrated 1 x Irated 2 x Prated SYN 9613 3 3 Phase Y L1 L3 L2 120 3 L N 1 x Vrated L L 1 73 x Vrated 1 x Irated 3 x Prated SYN 9617 Note that the chart shows the Syn...

Page 26: ...ts connected in expanded parallel or redundant parallel the wiring diagram for the AC OUTPUT cables and the CONFIGURATION cable is shown below L1 N TO LOAD PEGND L1 N PEGND L1 N PEGND CONFIGURATION ca...

Page 27: ...9343 AC OUTPUT AC OUTPUT AC OUTPUT L1 N PEGND L1 N PEGND L1 N TO LOAD PEGND When ordering select the F Floating or R AC Output Electronic Breaker option for MINV units configured in this manner If the...

Page 28: ...hot meaning at a high potential relative to the neutral or PEGND One will be phase shifted by 180 degrees one half cycle from the other meaning that when one hot wire is at its positive peak the other...

Page 29: ...PEGND N PEGND Line 2 Line 1 Line 3 L3 N L2 L1 PEGND CONFIGURATION cable SYN 9617 AC OUTPUT AC OUTPUT AC OUTPUT If the user is providing the AC OUTPUT cable all the cable sections should have the foll...

Page 30: ...r fault tolerant glitch free operation of up to 32 MINV units in a multi unit system Single phase Split Phase and 3 Phase systems can be formed These systems can be N 1 or N M redundant on each phase...

Page 31: ...on Cable AC Output MINV Unit 1 MINV Unit 2 MINV Unit 32 Single Phase Output System Hot Up to 32 units total Configuration Cable AC Output Neutral Line 2 Phase A MINV Unit 1 0 Phase B MINV Unit 1 120 P...

Page 32: ...tral wire by default Any off front panel switch actuation remote off or OUTPUT DISABLE serial command will only disable that specific MINV Sending the SYSTEM DISABLE serial command to any MINV system...

Page 33: ...em computer so that it can control the MINV and receive information regarding the status of the MINV The Configuration male DB15 connector on the right provides for synchronized startup and shutdown o...

Page 34: ...904 Input Pin 50k Ohms 50k Ohms 100 Ohms 5V 500 Ohms PS2581L 1N4148 6 9 Input Pin TTL 5V I O Circuits OUTPUT ON OUTPUT OFF 5V Pin SHUTDOWN Input Pin Remote On Off Switch SPDT Momentary ON OFF ON 100 O...

Page 35: ...gnals Load must be 35 mA BLACKOUT_MODE 9 TTL Input pull low to engage Blackout Mode to disable front panel LEDs and audible alarms has internal pull up to 5 V REMOTE_START 12 Drive this line high with...

Page 36: ...V Device Transmit signal The RS232 port provides readback of MINV s state as well as the configuration and control of the MINV s operation The port can be used from a standard terminal interface or fr...

Page 37: ...tandards It utilizes a standard RJ 45 connector also allowing a metallic sealable circular military outer housing The interface supports auto negotiation polarity correction and Auto MDIX detection an...

Page 38: ...ices that are also in the Standby Mode will enable their outputs at the same time This feature is enabled by default when the CONFIGURATION cables are utilized to interconnect multiple MINV devices Th...

Page 39: ...de forces the system to disable all internal circuitry after being in the standby state for one minute Additionally upon initial application of DC INPUT power the system will enter the sleep state Whi...

Page 40: ...aintenance Fans The fans on the rear panel have sealed bearings that do not require any maintenance Fan assemblies are user replaceable with kits available from SynQor Please contact the SynQor factor...

Page 41: ...n of getting liquids inside the chamber NOTE however that if the cables have been removed from the connectors the connectors should have their covers installed If they are not then care should be take...

Page 42: ...LEDs in this array are used in the following table LED Indication Possible Problem s D0 DC INPUT Power LED LED is OFF The DC INPUT power source is not turned on The DC INPUT cable is not connected or...

Page 43: ...unit is operating at a high ambient temperature and a high load combination LED is RED Fans are running at 100 of rated speed to keep the unit cool The maximum recommended temperature may be exceeded...

Page 44: ...e of a power cable s wires gives a voltage drop from the upstream to the downstream end of the cable This voltage drop if large enough will cause the MINV to determine that the voltage at its DC INPUT...

Page 45: ...es The MINV fails to operate through an input voltage step Whenperforminganinputvoltagestep itshouldbetakenintoconsiderationthattheoperation of the MINV 4000 may be affected If the input voltage is be...

Page 46: ...outine could be devised to work with this particular load Contact the factory for more information If there is more than one load of the AC OUTPUT that displays this start up surge characteristic and...

Page 47: ...r differential inductance will be 30 uH However large EMI filters installed in conmmercial EMI test faciltites that must work over a range of both AC and DC equipment or LISN devices used for emission...

Page 48: ...67 9596 USA only SynQor Headquarters 155 Swanson Road Boxborough MA 01719 1316 USA www synqor com Made in USA 006 0006885 08 14 18 Rev H Military Grade Power Inverter Operator s Guide MINV 4000 1U 28...

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