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Swann AMI Codes-II, Operator'S Manual

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42

A-96.250.571 / 050517

AMI Codes-II

Maintenance

6.

Maintenance

6.1.

Maintenance Schedule

WARNING

Stop operation before maintenance.

Stop sample flow.

Shut off power of the instrument.

If pH option is installed: 

Daily (dirty water)
up to every 
2 weeks (clean 
water)

Check sample supply for dirt.
Clean all filters and strainers, if necessary.
Clean AMI Codes protection filter, if necessary.
Check sample flow (see also 

Troubleshooting, p. 64

)

Every 2–4 weeks

Clean reagent canisters and prepare new reagents. 
Let instrument run for 1 h. Make 3 manual measure-
ments. Compare average value to displayed value. If nec-
essary, perform process calibration.

Monthly

Recommendation: Check photometer with verification kit

Verification, p. 49

Yearly

Exchange reagent pump tubes, see 

Tube Replacement, 

p. 59

.

By occurrence:

E020, FOME dirty: 

Cleaning the Photometer, p. 54

E022, Reagent empty: 

Refill or replace Reagents, p. 44

E065, Reagents low: 

Refill or replace Reagents, p. 44

Weekly

Perform a process calibration

,

 see 

Process pH, p. 51

.

Every 2 months:

Perform a standard calibration

,

 see 

Standard pH, p. 52

.

Summary of Contents for AMI Codes-II

Page 1: ...AMI Codes II Version 6 20 and higher A 96 250 571 050517 Operator s Manual ...

Page 2: ...d For any technical question contact your nearest SWAN representative or the manufacturer SWAN ANALYTISCHE INSTRUMENTE AG Studbachstrasse 13 8340 Hinwil Switzerland Internet www swan ch E mail support swan ch Document Status Title Monitor AMI Codes II Operator s Manual ID A 96 250 571 Revision Issue 00 April 2010 01 June 2010 02 Aug 2013 Update to Rev 5 30 main board V2 4 03 June 2016 Update to Re...

Page 3: ... 3 3 1 FEP Tube at Sample Inlet 17 3 3 2 FEP Tube at Sample Outlet 18 3 4 Installation of Flow Cell 19 3 5 Install the Option pH 20 3 5 1 pH as Option ex works 20 3 5 2 pH Option as Retrofit Kit 21 3 6 Electrical Connections 24 3 6 1 Connection Diagram 26 3 6 2 Power Supply 27 3 7 Input 28 3 8 Relay Contacts 28 3 8 1 Alarm Relay 28 3 8 2 Relay 1 and 2 29 3 9 Signal Outputs 31 3 9 1 Signal Output 1...

Page 4: ...Chlorine Chlorine Dioxide Bromine and Iodine 46 6 3 2 Reagents for Measuring Monochloramine and Ozone 48 6 4 Verification 49 6 5 Calibration 50 6 6 Cleaning the protective Filter 53 6 7 Cleaning the Photometer 54 6 8 Cleaning the Flow Cell 55 6 8 1 Disassemble the Flow Cell 55 6 8 2 Assemble the Flow Cell 57 6 9 Maintenance of pH sensor 58 6 10 Tube Replacement 59 6 10 1 Replace the Pump Tubes 59 ...

Page 5: ... 2 70 8 3 Maintenance Main Menu 3 71 8 4 Operation Main Menu 4 72 8 5 Installation Main Menu 5 73 9 Program List and Explanations 75 1 Messages 75 2 Diagnostics 75 3 Maintenance 78 4 Operation 80 5 Installation 81 10 Material Safety Data sheets 96 10 1 Reagents 96 11 Default Values 97 12 Index 100 13 Notes 102 ...

Page 6: ...instructions are given throughout this manual at the respective locations where observation is most important Strictly follow all safety instructions in this publication Target audience Operator Qualified person who uses the equipment for its intended purpose Instrument operation requires thorough knowledge of applications instrument functions and software program as well as all applicable safety ...

Page 7: ... the prevention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the equipment minor injury malfunctions or incor rect process can be the consequence if such warnings are ig nored Follow the prevention instructions carefully Mandatory Signs The importance of the mandatory ...

Page 8: ...250 571 050517 AMI Codes II Safety Instructions Warning Signs The importance of the warning signs in this manual Electrical shock hazard Corrosive Harmful to health Flammable Warning general Attention general ...

Page 9: ...lity for any claim resulting from unauthorized modification or alter ation WARNING Risk of Electrical Shock If proper operation is no longer possible the instrument must be disconnected from all power lines and measures must be taken to prevent inadvertent operation To prevent from electrical shock always make sure that the ground wire is connected Service shall be performed by authorized personne...

Page 10: ...commend to use the optional Cleaning module from Swan WARNING Health hazard Some reagents are etching and can cause severe burns or eye damage For safe handling of the reagents you must read and under stand the instructions in this manual as well as the Material Safety Data Sheets MSDS Download MSDS The current Material Safety Data Sheets MSDS for the below list ed Reagents are available for downl...

Page 11: ...eagents Oxycon on line DPD Oxycon on line Buffer are needed The measurement of monochloramine or ozone requires an addi tional reagent Oxycon on line KI which is added to Oxycon on line Buffer Disinfectant Measurement Signal Outputs Two signal outputs programmable for measured values freely scaleable linear or bilinear or as continuous control output control parameters programmable Current loop 0 ...

Page 12: ...function or remote off Special Feature Possibility to interrupt the measurement by activating the input See Program List and Explanation 5 3 4 p 93 Safety Features No data loss after power failure All data is saved in non volatile memory Over voltage protection of in and outputs Galvanic sepa ration of measuring inputs and signal outputs Communica tion Interface optional USB Interface for logger d...

Page 13: ...meter N and disinfectant is measured If KI and Buffer are mixed in the reagent canister K monochloramine is measured After the measurement the sample flows through the outlet of the photometer where it will be aerated through air inlet P to generate bubbles Then the sample flows through the bubble detector M into the photometer drain I A B C D E F G H Constant head Overflow tube Photometer inlet F...

Page 14: ... sample which flows continuously through the photometer A short time before the measurement starts a zero point measurement is performed Then the peristaltic pump starts and a small portion of the reagents J and K is pumped into the mixing chamber Shortly after if the mixture is in the photometer the sample is measured J K OXYCON ON LINE DPD OXYCON ON LINE Buffer Solution Zero point measurement Sa...

Page 15: ...ing backlit LCD 75 x 45 mm Sample requirements Flow rate Temperature Inlet pressure Outlet pressure min 10 l h 5 50 C 41 122 F 0 15 2 bar 2 28 PSI pressure free NOTICE No oil no grease no sand On site The analyzer site must permit connections to requirements Sample inlet Sample outlet Tube 6 x 8 mm 1 2 hose nozzle for flexible tube diam 20x15 mm Measuring Range Ozone 0 000 1 000 ppm Accuracy 0 005...

Page 16: ...ing hole distance Screws Weight 400x850 mm 374x824 5 mm or 6 mm diameter 12 0 kg 26 5 lbs without reagents and sample water 17 0 kg 37 5 lbs with reagents and sam ple water AMI Codes II 824 mm 32 7 16 412 mm 16 850 mm 33 13 mm 400 mm 15 374 mm 14 13 mm 6 x dia 6 5 mm 30 mm 1 3 16 ...

Page 17: ...H Panel Transmitter Peristaltic pump Reagent Oxycon on line DPD Reagent Oxycon on line Buffer pH sensor Temperature sensor Constant head I J K L M N O Flow regulating valve Sample inlet Inlet filter Photometer Air bubble detector Constant head drain Photometer drain A B C D E F G H I J K L M N O ...

Page 18: ... Waste p 17 Electrical Wiring Do not switch on the Instrument until all electrical connections have been completed Connect all external devices like limit switches current loops and pumps Connect power cord See Electrical Connections p 24 If ordered Option pH See Install the Option pH p 20 Reagents Prepare reagents See Refill or replace Reagents p 43 Insert the suction lances Power up Perform exac...

Page 19: ...owels 6 Washers 6 4 12 mm Mounting re quirements The instrument is only intended for indoor installation For dimensions see Dimensions p 14 3 3 Connecting Sample and Waste 3 3 1 FEP Tube at Sample Inlet Use plastic tube FEP PA or PE 6 x 8 mm to connect the sample line Mounting of SERTO fitting Process calibration Make 3 manual measurements Use a high quality photometer e g Chematest from Swan Calc...

Page 20: ...f the photometer outlet contains DPD At no means recirculate it into the water system Connect the 1 2 tubes F to the hose nozzles E and place it into a pressure free drain with sufficient capacity A B C D E F Tube from photometer Drain Photometer Tube from constant head Drain constant head Hose nozzles 1 2 tubes B D E F A C ...

Page 21: ...the AMI Codes II is not installed To install the constant head tube proceed as follows 1 Unpack the constant head tube C 2 Push the constant head tube into the flow cell block E 3 Put the constant head cover A onto the constant head tube 4 Check if the overflow tube B is aligned with the upper Level mark A B C D E Constant head cover Overflow tube Constant head tube Gasket Flow cell block Level A ...

Page 22: ... pH sensor C by turning it clockwise 2 Store the protective cap in safe place 3 Rinse the pH sensor tip with clean water 4 Insert the pH sensor into one of the holes in the constant head cover E 5 Insert temperature sensor D into the small hole 6 Remove the connector cap from the connector of the pH sen sor Store it in safe place 7 Screw the connector B onto the pH sensor A B C D E F G Connector c...

Page 23: ...AMI Codes II Installation A 96 250 571 050517 21 3 5 2 pH Option as Retrofit Kit A B C 2 Clamps with screws pH sensor Sensor cable D E F Front end PCB Temperature sensor Short overflow tube A B C F E D ...

Page 24: ...mps for calibration solution onto the panel Use the already drilled holes A 2 Stop sample flow Wait until flow cell is empty 3 Switch off the AMI transmitter disconnect power 4 Remove the constant head cover A and the constant head tube B from the flow cell block D 5 Insert the short overflow tube C into the outlet hole leading to the photometer 6 Install the constant head tube and the constant he...

Page 25: ... follows Terminal 19 line Terminal 20 shield 13 Close the cover of the AMI transmitter housing 14 Carefully pull off the protective cap F from the pH sensor C 15 Insert the pH sensor into one of the holes in the constant head cover E 16 Insert temperature sensor D into the small hole 17 Remove the connector cap from the connector of the pH sen sor Store cap in safe place 18 Screw the connector B o...

Page 26: ...erate the instrument from an power outlet which has a ground connection Make sure the power specification of the instrument corre sponds to the power on site Cable thicknesses In order to comply with IP66 use the following cable thicknesses NOTICE Protect unused cable glands Wire For Power and Relays Use max 1 5 mm2 AWG 14 stranded wire with end sleeves For Signal Outputs and Input Use 0 25 mm2 AW...

Page 27: ...ed to the following con tacts are disconnected from the power before resuming in stallation relay 1 relay 2 alarm relay WARNING To prevent from electrical shock do not connect the instrument to the power unless the ground wire PE is connected Do not connect unless specifically instructed to do so WARNING The mains of the AMI Transmitter must be secured by a main switch and appropriate fuse or circ...

Page 28: ...allation 3 6 1 Connection Diagram CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible corresponding consequences to material and personnel ...

Page 29: ...rts must be per formed by professionals NOTICE The protective earth wire Ground has to be connected to the grounding terminal Installation requirements The installation must meet the following requirements Mains fuse 1 6 AT Mains cable to comply with standards IEC 60227 or IEC 60245 flammable rating FV1 Mains equipped with an external switch or circuit breaker near the instrument easily accessible...

Page 30: ... 8 Relay Contacts 3 8 1 Alarm Relay NOTICE Max load 1 A 250 VAC Alarm output for system errors Error codes see Troubleshooting p 64 NOTICE With certain alarms and certain settings of the AMI transmitter the alarm relay does not switch The error however is shown on the display 1 usual use Terminals Description Relay connection NC1 Normally Closed 10 11 Active opened during normal operation Inactive...

Page 31: ...tatus of the relays described below For programming see Menu Installation 5 3 2 and 5 3 3 p 88 Relay config Terminals Jumper pos Description Relay configuration Normally Open 6 7 Relay 1 8 9 Relay 2 Inactive opened during normal operation and loss of power Active closed when a programmed function is executed Normally Closed 6 7 Relay 1 8 9 Relay 2 Inactive closed during normal operation and loss o...

Page 32: ... in par allel to the load A snubber circuit is not necessary if an AMI relaybox is used Resistive load Resistive loads max 1A and control signals for PLC impulse pumps and so on can be connected without further measures Actuators Actuators like motor valves are using both relays One relay con tact is used for opening the other for closing the valve i e with the 2 relay contacts available only one ...

Page 33: ...gnal output 1 Terminals 14 and 13 Signal output 2 Terminals 15 and 13 For programming see Program Overview p 70 Menu Installation 3 10 Interface Options The slot for interfaces can be used to expand the functionality of the AMI instrument with either Third signal output a Profibus or Modbus connection a HART connection an USB Interface A B C D AMI Transmitter Slot for interfaces Frontend PCB Screw...

Page 34: ...ponding installation instruction NOTICE Max burden 510 Ω Third signal output 0 4 20 mA PCB 3 10 2 Profibus Modbus Interface Terminal 37 PB Terminal 38 PA To connect several instruments by means of a network or to config ure a PROFIBUS DP connection consult the PROFIBUS manual Use appropriate network cable NOTICE The switch must be ON if only one instrument is installed or on the last instrument in...

Page 35: ...consult the HART manual HART Interface PCB 3 10 4 USB Interface The USB Interface is used to store Logger data and for Firmware upload For detailed information see the corresponding installation instruction The optional third signal output 0 4 20 mA PCB B can be plugged onto the USB interface and used in parallel USB Interface A USB interface PCB B Third signal output 0 4 20 mA PCB A B ...

Page 36: ...g 4 1 Prepare Reagents 1 Prepare reagents See Refill or replace Reagents p 43 2 Insert the suction lances into the canisters 4 2 Peristaltic Pump The instrument is delivered with opened occlusion frames 1 Activate the peristaltic pump tubes by closing the occlusion frame B A B C D Turn to lock Occlusion frame Rotor Pump tube A B D C ...

Page 37: ...em 1 Open the flow regulating valve E and wait until the flow cell is completely filled 2 Switch on power 3 Adjust the sample flow so that always a small part of the sample drains off through the overflow tube 4 Start Fill system see Fill or Flush Reagent System p 36 A B C D E F G Cover Constant head tube Overflow tube Flow cell block Flow regulating valve Filter Filter vessel Level A B D E F G C ...

Page 38: ... parameters for external devices interface recorders etc Program all parameters for instrument operation disinfectant lim its alarms Program the DPD value of the Verikit in menu Installation Sensors Ref Verification If pH option is installed program the two buffers you want to use for calibration in menu Installation Sensors Standards See Program List and Explanations p 75 Navigate to menu Mainten...

Page 39: ... the pH sensor with two buffers e g pH 7 00 and pH 9 00 See chapter Calibration p 50 for details Process DIS Let the instrument run for 1 h Use CHEMATEST 25 or equivalent photometer to determine the sample disinfectant concentration Take the sample directly from the flow cell Determine the sample disinfectant value by 3 manual DPD measurements Calculate the average value Compare this value to the ...

Page 40: ...ges to move back to the previous menu level B to move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits D to open a selected sub menu to accept an entry Exit Enter B C D A 25 4 C RUN 9 l h 14 10 45 R1 0 15ppm R2 1 Installation Operation Diagnostics Messages Maintenance Main Menu Enter Exit ...

Page 41: ...s in 17 340 ml D Keys locked transmitter control via Profibus E Time F Process values G Sample Temperature H Cleaning solution low indicates remaining cleaning solution in I Sample flow in B s K Relay status upper lower limit not yet reached upper lower limit reached control upw downw no action control upw downw active dark bar indicates control intensity motor valve closed motor valve open dark b...

Page 42: ...meters that might need to be modified during daily routine Normally password protected and used by the process operator Subset of menu 5 Installation but process related Menu Installation 5 For initial instrument set up by SWAN authorized person to set all instrument parameters Can be protected by means of password 1 Messages Operation Maintenance Diagnostics Main Menu Installation 1 1 Pending Err...

Page 43: ...the new parameter is set 5 1 2 Sensors Sensor type FOME Temperature NT5K Standards Disinf Free chlorine 4 4 1 Logger Log interval 30 min Clear logger no 4 1 3 Logger Clear logger no Log interval 30min 1 Hour Interval 5 min 30 min 10 min 4 1 3 Logger Log interval 10 min Clear logger no 4 1 3 Logger Log interval Clear logger no No Save Yes 1 Select the value you want to change 2 Press Enter 3 Set re...

Page 44: ...very 2 4 weeks Clean reagent canisters and prepare new reagents Let instrument run for 1 h Make 3 manual measure ments Compare average value to displayed value If nec essary perform process calibration Monthly Recommendation Check photometer with verification kit Verification p 49 Yearly Exchange reagent pump tubes see Tube Replacement p 59 By occurrence E020 FOME dirty Cleaning the Photometer p 5...

Page 45: ...r 3 Remove the suction lances from the water 4 Start Fill system again The water will be pumped out of the reagent tubes 5 Stop sample flow 6 Wait until level in flow cell is empty 7 Shut off power of the instrument If pH option is installed 8 Remove the pH sensor A from the flow cell 9 Fill the protective cap B with water 10 Put the protective cap onto the sensor tip A B pH sensor Protective cap ...

Page 46: ...s for 4 months of operation As the reagent consumption is not linear find further examples be low WARNING Health hazard Some reagents can cause severe burns or eye damage For safe handling of the reagents you must read and under stand the Material Safety Data Sheets MSDS see Material Safety Data sheets p 96 Canister almost empty Maintenance E065 Reagents low and the remaining reagent volume in sta...

Page 47: ...with water for several minutes Remove contact lenses if present and easy to do Continue rinsing Immediately call a POISON CENTER or doctor physician Oxycon On line Buffer Contains citric acid potassium salt do not swallow Oxycon On line KI CAUTION Severe eye irritation and skin irritation This product is corrosive and causes severe burns Harmful if swallowed Avoid any contact with eyes and skin IF...

Page 48: ...l the canister up to the 2 liter mark D with demineralized wa ter 3 Slowly pour the content of one bottle of concentrate Oxycon On line DPD 50 ml into the canister Avoid splashing 4 Close the canister with the screw cover and tighten it well 5 Mix the demineralized water and the reagents well A B C D E F G Suction lance without level detector canister 1 Suction lance with level detector canister 2...

Page 49: ...alized water 2 Fill the canister up to the 2 liter mark D with demineralized wa ter 3 Slowly pour the content of one bag of buffer Oxycon On line 240 gr into the canister Avoid splashing 4 Close the canister with the screw cover and tighten it well 5 Mix the demineralized water and the reagents well 6 Put canister F into holder G 7 Remove the screw cover and insert the suction lance B and tighten ...

Page 50: ...t well 5 Mix the demineralized water and the reagents well 6 Put the canister E into the holder G 7 Remove the screw cover and insert the suction lance A and tighten the screw cover B Prepare Oxycon On line Buffer KI 1 Rinse the canister F labelled OXYCON ON LINE Buffer solu tion with demineralized water 2 Fill the canister up to the 2 liter mark with demineralized water 3 Slowly pour the content ...

Page 51: ...ce Service Verification NOTICE Start any time if a measuring cycle is in progress wait for next prompt 1 Stop sample flow by closing regulating valve Wait for next prompt Constant head will be drained and an automatic zero will be defined 2 Open cuvette of the photometer and insert the verification filter Enter to continue 3 Align the triangle shape either to the front or backside and ad just for ...

Page 52: ...sample disinfectant concentration Determine the sample disinfec tant value by 3 manual DPD measurements Calculate the average value Compare this value to the value indicated by the AMI Enter process value mg l ppm under menu 3 1 1 p 78 for Pro cess DIS Possible error message see Calibration Errors p 65 Zero A zero is automatically done before each measurement Press 3 x Exit 3 1 1 Process pH Proces...

Page 53: ...libration Service Maintenance Set Time 01 01 05 16 30 00 Calibration Simulation Cleaning Enter 3 1 2 Calibration Process DIS Process pH Standard pH Process pH Offset x mV Save Enter Process Value 7 78 pH 3 1 2 4 Current Value 7 78 pH Process pH Current Value 7 78 pH Offset x mV Save Enter Process Value 7 70 pH 3 1 2 4 3 1 2 5 Process pH Current Value 7 70 pH Offset y mV Slope x xx mV Calibration s...

Page 54: ...andard 2 current value Progress is shown 5 Rinse and dry the pH sensor and put it into the flow cell Possible error message see Calibration Errors p 65 1 Navigate to menu Maintenance Calibration 2 Press Enter 3 Remove the pH sensor from the flow cell 4 Follow the instructions on the dis play Enter Enter 3 1 Calibration Simulation Maintenance Set Time 01 06 04 16 30 00 Fill System Cleaning 3 1 3 Pr...

Page 55: ... Close the main tap of the sample inlet 2 Close flow regulating valve B 3 Unscrew and remove the filter vessel E from the flow cell block A 4 Hold the filter D on the shaft C and unscrew and remove it 5 Backwash the filter under pressure of tap water 6 Clean the outside of the filter 7 Install the filter and the filter vessel again 8 Establish the sample flow 9 Adjust sample flow with the regulati...

Page 56: ... p 43 Material Small brush Procedure 1 Close the flow regulating valve A 2 Wait until the sample flow through the photometer has stopped 3 Unscrew the cover B from the photometer C 4 Clean the Photometer with a small brush D 5 Screw the cover to the photometer 6 Open the flow regulating valve Clean the photometer after indication by alarm E020 FOME dirty A B C D Flow regulating valve Photometer co...

Page 57: ...c solvents or scrubbing materials to clean acrylic glass parts Use soft detergent and rinse well Eliminate lime deposits with a common household deliming agent in standard concentra tion Do not drop the constant head tube 6 8 1 Disassemble the Flow Cell The flow cell can be disassembled easily Before disassemble the flow cell switch off the instrument according to instructions in Stop of Operation...

Page 58: ...e the constant head cover A 4 Remove the constant head tube C from the flow cell block 5 Pull the overflow tube B out of the flow cell block D 6 Clean all acrylic parts with a soft brush bottle cleaner and soapy water 7 Remove lime deposits with a common household deliming agent with standard concentrations A B C D E Constant head cover Overflow tube Constant head tube Flow cell block Flow regulat...

Page 59: ...is on the gaskets improves tightness and life time 2 Push the overflow tube B through the flow cell block as far as it reaches the drain 3 Install the constant head tube C onto the flow cell block 4 Put the cover onto the constant head tube 5 Align the overflow tube with the upper level mark A B C D E Constant head cover Overflow tube Constant head tube Gasket Flow cell block Level A B E C D ...

Page 60: ...ing wet 3 If necessary wipe the pH sensor shaft and the green tip cau tiously with a soft clean and damp paper tissue 4 Remove grease with a tissue moistened with alcohol CAUTION Alcohol is inflammable 5 If the sensor is very dirty put it into 1 diluted hydrochloric acid for 1 min CAUTION hydrochloric acid is corrosive 6 Rinse the pH sensor with clean water A B C D Connector pH sensor shaft Flow c...

Page 61: ...ollution of reagents possible If the occlusion frames are opened during operation already mixed reagents will flow back into the reagent canisters and pol lute the reagents Never open the occlusion frames if the instrument is in opera tion Proceed according to Stop of Operation for Maintenance p 43 before opening the occlusion frames Overview A B C D E F Pump housing Occlusion frame closed Rotor P...

Page 62: ...p 43 2 Open the occlusion frames B by turning it counter clockwise 3 Remove the occlusion frame B from the rotor C by pulling the complete occlusion frame out of the holder 4 Dismount all reagent tubes from the occlusion frame 5 Exchange the occlusion frame 6 Install all reagent tubes 7 Lock the occlusion frames 8 Start fill system A B C D E F Pump housing Occlusion frame open Rotor Pump tube Pump...

Page 63: ...Q 4 Nr from to 1 Pump outlet rear frame Flow cell block connection 1 see Flow cell block side view Q 2 Pump outlet front frame Flow cell block connection 2 see Flow cell block side view Q 3 Reagent canister J Oxycon on line DPD Pump inlet rear frame 4 Reagent canister K Oxycon on line Buffer KI Pump inlet front frame ...

Page 64: ... from the power before resuming in stallation relay 1 relay 2 alarm relay When a fuse has blown find out the cause and fix it before replacing it with a new one Use tweezers or needle nosed pliers to remove the defective fuse Use original fuses provided by SWAN only A B C D E F G 1 6 AT 250V Instrument power supply 1 0 AT 250V Relay 1 1 0 AT 250V Relay 2 1 0 AT 250V Alarm relay 1 0 AF 125V Signal ...

Page 65: ... Shut off power of the instrument 8 Empty the flow cell completely 9 Open the occlusion frames of the peristaltic pump see Replace the Pump Tubes p 59 If option pH is installed 10 Unscrew and remove the connector from the pH sensor 11 Put the connector cap onto the sensor connector 12 Fill 3 5 molar KCl if not available water into the rubber cap 13 Remove the pH sensor from the flow cell and place...

Page 66: ...otometry 10 000 16 000 Hz mostly near 16 000 Hz Slope photometry 0 8 1 2 pH offset New pH sensor near 0 old pH sensor 50 mV pH slope typically 55 62 mV pH unit Frequently asked questions Problem Possible Reasons Unstable values Sample taken too close to feeding line Sample flow too irregular or too low Codes display higher or lower than manual measure ment Wrong manual measurement or old chemicals...

Page 67: ...tion Manual measurement wrong Repeat the manual measurement Slope of last calibration wrong Set default calibration values see 5 4 2 p 94 Repeat the calibration pH sensor dirty old or defect Clean or replace pH sensor see Maintenance of pH sensor p 58 Cable connector corroded Replace cable and sensor Possible cause Corrective Action Old dirty or wrong buffer solutions Check buffers expiration date...

Page 68: ...dware failure of the instrument Such Errors are marked E0xx bold and red Error or fatal Error Error not yet acknowledged Check Pending Errors 1 1 5 and take corrective action Press ENTER Reagent level low Indicates the remaining reagent in per cent To see the pending Errors Navigate to menu Messages Press ENTER Navigate to menu Pending Errors Press ENTER Press ENTER to acknowledge the Pending Erro...

Page 69: ...ess correct calibrate pH sensor see Calibration p 50 check programmed value in menu see 5 3 1 2 21 p 87 E005 DIS too high check process E007 Sample Temp high check sample temperature check programmed value in menu 5 3 1 4 1 p 88 E008 Sample Temp low check sample temperature check programmed value in menu 5 3 1 4 2 p 88 E009 Sample Flow high check sample input pressure readjust sample flow check pr...

Page 70: ...ion Relay contact Relay 1 2 5 3 2 and 5 3 3 p 88 E018 Reagent Pump shut off power check wiring see Connection Diagram p 26 E019 Photometer not con nected shut off power check wiring of photometer see Connection Diagram p 26 E020 Photometer dirty check process clean photometer see Cleaning the Photometer p 54 E021 DIS invalid This error appears after start up and will disappear after the first vali...

Page 71: ...n none normal status E065 DPD Buffer Operating display upper status line The number next to the triangle indicates the remaining reagents in Refill reagents on time See Refill or replace Reagents p 43 E067 Cleaning Solution Operating display upper status line The number next to the triangle indicates the remaining cleaning solution in Refill cleaning solution on time Error Description Corrective a...

Page 72: ... 4 Operation is for the user allowing to set limits alarm values etc The presetting is done in the menu Installation only for the System engineer Please protect with password Menu 5 Installation Defining assignment of all inputs and outputs measuring parameters interface passwords etc Menu for the system engineer Password strongly recom mended 8 1 Messages Main Menu 1 8 2 Diagnostics Main Menu 2 P...

Page 73: ... 2 1 5 Date Time Absorbance Reference value pH Electrode Current Value 2 2 2 Raw value Cal History Number 2 2 2 5 1 2 2 2 5 Date Time Offset Slope Miscellaneous Case Temp 2 2 3 1 2 2 3 Sample Sample ID 2 3 1 2 3 Sample Flow Raw value Temperature Nt5k I O State Alarm Relay 2 4 1 2 4 Relay 1 2 2 4 2 Input Signal Output 1 2 Interface Protocol 2 5 1 only with RS485 2 5 Baud rate interface Calibration ...

Page 74: ...4 Signal Output 2 3 3 5 Set Time Date Time 3 4 Cleaning Parameter Mode 3 5 1 1 3 5 3 5 1 Start time Calendar 3 5 1 xx Delay 3 5 1 3 Signal Outputs 3 5 1 4 Output Control 3 5 1 5 Fill Channel 11 Progress 3 5 2 5 3 5 2 Fill Channel 12 Progress 3 5 3 5 3 5 3 Sensors Filter Time Const 4 1 1 4 1 Hold after Cal 4 1 2 Meas Interval 4 1 3 Default pH 4 1 4 Relay Contacts Alarm Relay Alarm DIS Alarm High 4 ...

Page 75: ...ensors Disinf 5 1 1 Menu numbers 5 1 Dimension 5 1 2 Interpolation 5 1 3 Ref Verification 5 1 4 Standards Standard 1 5 1 50 1 5 1 50 Standard 2 5 1 50 2 Cleaning 5 1 6 Signal Outputs Signal Output 1 2 Parameter 5 2 1 1 5 2 2 1 5 2 5 2 1 5 2 2 Current Loop 5 2 1 2 5 2 2 2 Function 5 2 1 3 5 2 2 3 Scaling Range Low 5 2 x 40 x 5 2 x 40 Range High 5 2 x 40 x Relay Contacts Alarm Relay Alarm DIS Alarm ...

Page 76: ... 3 3 x Setpoint 5 3 2 x 5 3 3 x Hysteresis 5 3 2 x 5 3 3 x Delay 5 3 2 x 5 3 3 x Input Active 5 3 4 1 5 3 4 Signal Outputs 5 3 4 2 Output Control 5 3 4 3 Fault 5 3 4 4 Delay 5 3 4 5 Miscellaneous Language 5 4 1 5 4 Set defaults 5 4 2 Load Firmware 5 4 3 Password Messages 5 4 4 1 5 4 4 Maintenance 5 4 4 2 Operation 5 4 4 3 Installation 5 4 4 4 Sample ID 5 4 5 Line Break Detection 5 4 6 Interface Pr...

Page 77: ...ffer 2 Diagnostics In diagnostics mode the values can only be viewed not modified 2 1 Identification Designation View the Designation of instrument Version Firmware of instrument e g V6 20 08 16 2 1 3 Peripherals PeriClip 1 Firmware of peristaltic pump e g 1 03 2 1 4 Factory Test Test date of the Instrument Motherboard and Frontend QC factory test 2 1 5 Operating Time Years Days Hours Minutes Seco...

Page 78: ... value Shows the actual electrode voltage in mV 2 2 2 5 Cal History Shows the calibration values of the last pH sensor calibrations Offset in mV and slope in mV pH Number Calibration counter Date Time Date and time of the calibration Offset Vertical shift above or below the zero point Slope Characteristic of the pH sensor expressed in mV pH The calculated slope is used for the entire measuring ran...

Page 79: ... bubbles per second The Sample flow must be above 5 B s Temperature Actual temperature in C and in Ohm NT5K 2 4 I O State Shows current status of all in and outputs 2 4 1 2 4 2 2 5 Interface Only available if optional interface is installed Review programmed communication settings Alarm Relay Active or inactive Relay 1 and 2 Active or inactive Input Open or closed Signal Output 1 and 2 Actual curr...

Page 80: ...Installation 5 1 3 See Standard pH p 52 for details 3 2 Service 3 2 1 Verification Performs a verification using the reference kit Follow dialog See Verification p 49 3 2 2 Fill System Activates the reagent pump 3 3 Simulation To simulate a value or a relay state select the alarm relay relay 1or 2 signal output 1 or 2 with the or key Press the Enter key Change the value or state of the selected it...

Page 81: ...utputs is as get below Range 60 6 000 sec 3 5 1 4 Signal Outputs Select the operation mode of the signal outputs during cleaning 3 5 1 5 Output Control Relay or signal output 3 5 2 Fill Channel 11 Activates the cleaning pump and switches the valve to the cleaning solution 1 right canister 3 5 3 Fill Channel 12 Activates the cleaning pump and switches the valve to the cleaning solution 2 left canis...

Page 82: ...ee 5 3 Relay Contacts p 86 4 3 Logger The instrument is equipped with an internal logger The data can be copied to a PC with an USB stick if option USB interface is in stalled The logger can save approx 1500 data records The records consist of Date time alarms measured value measured value uncompensated temperature flow Range 1 second to 1 hour 4 3 1 Log Interval Select a convenient log interval C...

Page 83: ...rly between two measuring points Select this mode if you encounter problems with the controller of free chlorine no Step response of display and output between two measuring points 5 1 4 Ref Verification Set absorbance value of verification kit according to label Range 0 200 0 600 5 1 5 Standards Program the two standard solutions for the calibration of the pH electrode If pH electrode is not conn...

Page 84: ...e Sample flow 5 2 1 2 Current Loop Select the current range of the signal output Make sure the connected device works with the same current range Available ranges 0 20 mA or 4 20 mA 5 2 1 3 Function Define if the signal output is used to transmit a process value or to drive a control unit Available functions are Linear bilinear or logarithmic for process values See As process values p 82 Control u...

Page 85: ...0 10 Range low 0 10 ppm or 0 10 mg l 5 2 1 40 20 Range high 0 10 ppm or 0 10 mg l Parameter pH 5 2 1 40 11 Range low 0 14 pH 5 2 1 40 21 Range high 0 14 pH Parameter Temperature 5 2 1 40 12 Range low 30 to 120 C 5 2 1 40 22 Range high 30 to 120 C Parameter Sample flow 5 2 1 40 13 Range low 0 600 B s 5 2 1 40 23 Range high 0 600 B s X Measured value logarithmic 20 1 0 1 2 3 4 10 100 1 000 10 000 10...

Page 86: ...controller The combination of a P controller with a D controller will minimize the response time to a fast change of the process value If the derivative time is set to zero the D controller is switched off Parameters setpoint P Band derivative time PID controller The combination of a P an I and a D con troller allows a proper control of the process Parameters setpoint P Band reset time derivative ...

Page 87: ...mperature 5 2 1 43 12 Setpoint 30 to 120 C 5 2 1 43 22 P Band 0 to 100 C 5 2 1 43 Control Parameters if Parameters Sample Flow 5 2 1 43 13 Setpoint 0 600 B s 5 2 1 43 23 P Band 0 200 B s Reset time The reset time is the time till the step response of a single I controller will reach the same value as it will be suddenly reached by a P controller Range 0 9 000 sec Derivative time The derivative tim...

Page 88: ...larm DIS 5 3 1 1 1 Alarm High If the measured value rises above the alarm high value the alarm relay is activated and E001 is displayed in the message list Range 0 00 10 00 ppm 5 3 1 1 25 Alarm Low If the measured value falls below the alarm low value the alarm relay is activated and E002 is displayed in the message list Range 0 00 10 00 ppm 5 3 1 1 35 Hysteresis Within the hyst range the relay do...

Page 89: ...tion the activation of the alarm relay is retarded after the measuring value has risen above fallen below the programmed alarm Range 0 28 800 sec 5 3 1 3 Sample Flow Define at which sample flow a flow alarm should be issued 5 3 1 3 1 Flow Alarm Program if the alarm relay should be activated if there is a flow alarm Choose between yes or no The flow alarm will always be indicated in the display pen...

Page 90: ...e the programmed value E013 is issued Range 30 75 C 5 3 1 6 Case Temp low Set the alarm low value for temperature of electronics housing If the value falls below the programmed value E014 is issued Range 10 to 20 C 5 3 2 and 5 3 3 Relay 1 and 2 The contacts can be set as normally open or normally closed with a jumper See Relay 1 and 2 p 29 The function of the relay contacts 1 and 2 is defined by t...

Page 91: ...s within the hysteresis range the relay does not switch This prevents damage of relay contacts when the measured value fluctuates around the alarm value 5 3 2 50 Delay Duration the activation of the alarm relay is retarded after the measuring value has risen above fallen below the programmed alarm Range 0 600 sec 5 3 2 1 Function Limit upper lower Parameter Range DIS 0 5 ppm pH 0 14 00 pH Temperat...

Page 92: ...oid valves peristaltic pumps Dosing is controlled by the operating time 5 3 2 32 20 Cycle time duration of one control cycle on off change Range 0 600 sec 5 3 2 32 30 Response time Minimal time the metering device needs to react Range 0 240 sec 5 3 2 32 4 Control Parameters Range for each Parameter same as 5 2 1 43 p 85 Examples of metering devices that are pulse frequency driven are the classic m...

Page 93: ...he programmed time scheme 5 3 2 24 Mode Operating mode interval daily weekly 5 3 2 340 Interval The interval can be programmed within a range of 1 1 440 min 5 3 2 44 Run Time Enter the time the relay stays active Range 5 32 400 sec 5 3 2 54 Delay during run time plus the delay time the signal and control outputs are held in the operating mode programmed below Range 0 6 000 sec 5 3 2 6 Signal Outpu...

Page 94: ... 5 3 2 6 Signal Outputs see Interval 5 3 2 7 Output Control see Interval The relay contact can be activated at one or several days of a week The daily starting time is valid for all days 5 3 2 342 Calendar 5 3 2 342 1 Start time The programmed start time is valid for each of the pro grammed days To set the start time see 5 3 2 341 p 92 Range 00 00 00 23 59 59 5 3 2 342 2 Monday Possible settings o...

Page 95: ... 1 Active Define when the input should be active 5 3 4 2 Signal Outputs Select the operation mode of the signal outputs when the relay is active 5 3 4 3 Output Control relay or signal output 5 3 2 1 Function Fieldbus 5 3 3 1 Function End of Batch No Input is never active When closed Input is active if the input relay is closed When open Input is active if the input relay is open Cont Signal output...

Page 96: ...ding communication parameters 5 4 3 Load Firmware Firmware updates should be done by instructed service personnel only 5 4 4 Password Select a password different from 0000 to prevent unau thorized access to the menus Messages Maintenance Opera tion and Installation Each menu may be protected by a different password If you forgot the passwords contact the closest SWAN representa tive 5 4 5 Sample I...

Page 97: ... 5 20 Device address Range 0 126 5 5 30 ID Nr Range Analyzer Manufacturer Multivariable 5 5 40 Local operation Range Enabled Disabled 5 5 1 Protocol Modbus RTU 5 5 21 Device address Range 0 126 5 5 31 Baud Rate Range 1200 115200 Baud 5 5 41 Parity Range none even odd 5 5 1 Protocol USB Stick Only visible if an USB interface is installed No further settings are possible 5 5 1 Protocol HART 5 5 24 D...

Page 98: ...OXYCON ON LINE Buffer Catalogue No A 85 419 200 Product name OXYCON ON LINE KI Catalogue No A 85 112 300 Product name Calibration Solution pH 4 Catalogue No A 85 113 300 Product name Calibration Solution pH 7 Catalogue No A 85 114 300 Product name Calibration Solution pH 9 Download MSDS The current Material Safety Data Sheets MSDS for the above list ed Reagents are available for downloading at www...

Page 99: ... same as in Installation Logger Logger Interval Event Driven Clear Logger no Installation Sensor Disinf Free chlorine Dimension ppm Interpolation yes Ref Verification 0 255 Standard Standard 1 7 00 pH Standard Standard 2 9 00 pH Cleaning 2 Solutions Signal Output 1 2 Parameter DIS Current loop 4 20 mA Function linear Scaling Range low 0 00 ppm Scaling Range high 5 00 ppm Scaling pH Range low 0 00 ...

Page 100: ...l Parameters Setpoint 5 00 ppm Settings Control Parameters P band 0 10 ppm Parameter pH Settings Actuator Frequency Settings Pulse Frequency 120 min Settings Control Parameters Setpoint 7 00 pH Settings Control Parameters P band 0 10 pH Parameter Temperature Settings Actuator Frequency Settings Pulse Frequency 120 min Settings Control Parameters Setpoint 30 C Settings Control Parameters P band 1 C...

Page 101: ...min Mode daily Start time 00 00 00 Mode weekly Calendar Start time 00 00 00 Calendar Monday to Sunday Off Run time 10 Sec Delay 5 Sec Signal output cont Output Control cont Input Active when closed Signal Outputs hold Output Control off Fault no Delay 10 Sec Miscellaneous Language English Set default no Load firmware no Password for all modes 0000 Sample ID Line break detection no Interface Protoc...

Page 102: ...iring 16 F Fill System 36 78 Flow Alarm 64 87 Fluidics 11 H HART 33 I Input 10 28 Instrument Setup 16 Interface HART 33 Modbus 32 Profibus 32 USB 33 Interpolation 81 97 Interrupt measurement 10 L Logger 80 97 M Measurement interval 44 80 97 Measuring Range 13 Measuring range 9 Message List 75 Modbus 32 Mounting requirements 17 O On site requirements 16 On site requirements 13 P Pending Errors 75 p...

Page 103: ...ox 10 S Sample Flow 35 77 87 Sample requirements 13 Sample Temperature 88 Signal Outputs 9 31 82 Simulation 78 Slope photometry 64 Software 40 Standard pH 52 78 Standards 81 T Terminals 26 28 29 32 Tube numbering 61 U USB Interface 33 V Ver History 76 Verification 49 78 81 W Wire 24 Z Zero photometry 64 ...

Page 104: ...102 A 96 250 571 050517 AMI Codes II Notes 13 Notes ...

Page 105: ...AMI Codes II Notes A 96 250 571 050517 103 ...

Page 106: ...ry companies and distributors cooperates with independent representatives all over the world SWAN Products Analytical Instruments for High Purity Water Feedwater Steam and Condensate Potable Water Pool and Sanitary Water Cooling Water Waste Water and Effluents Made in Switzerland ...

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