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Swann AMI CACE, Manual

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AMI CACE

A-96.250.871 / 120417

1

Table of Contents

1.

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

1.1.

Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

1.2.

General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

1.3.

Restriction for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7

2.

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

2.1.

Description of the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

2.2.

Instrument Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

12

2.3.

Instrument Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

3.

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

15

3.1.

Installation Checklist Monitors  . . . . . . . . . . . . . . . . . . . . . . . . . . . 

15

3.2.

Mounting of Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

3.3.

Connecting Sample Inlet and Outlet. . . . . . . . . . . . . . . . . . . . . . . 

16

3.3.1

Swagelok Fitting Stainless Steel at Sample Inlet  . . . . . . . . . . . 

16

3.3.2

EDI module tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

17

3.3.3

Tube at Sample Outlet  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

17

3.4.

Electrical Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

18

3.5.

Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

20

3.6.

Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

3.6.1

Input  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

3.6.2

Alarm Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

3.6.3

Relay 1 and 2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

23

3.7.

Signal Outputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25

3.7.1

Signal Output 1 and 2 (current outputs)  . . . . . . . . . . . . . . . . . . 

25

3.8.

Interface Options  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25

3.8.1

Signal Output 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

3.8.2

Profibus, Modbus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

3.8.3

HART Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

3.8.4

USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

4.

Instrument Setup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

28

4.1.

Establish sample flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

28

4.2.

Programming  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

28

5.

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

30

5.1.

Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

30

5.2.

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

30

5.3.

Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

32

5.4.

Changing Parameters and values  . . . . . . . . . . . . . . . . . . . . . . . . 

33

Summary of Contents for AMI CACE

Page 1: ...AMI CACE Version 6 20 and higher A 96 250 871 120417 Operator s Manual...

Page 2: ...ed staff of technical specialists around the world For any technical question contact your nearest SWAN representative or the manufacturer SWAN ANALYTISCHE INSTRUMENTE AG Studbachstrasse 13 8340 Hinwi...

Page 3: ...k Fitting Stainless Steel at Sample Inlet 16 3 3 2 EDI module tubing 17 3 3 3 Tube at Sample Outlet 17 3 4 Electrical Connections 18 3 5 Connection Diagram 20 3 6 Relay Contacts 22 3 6 1 Input 22 3 6...

Page 4: ...36 6 5 Longer Stop of Operation 37 7 Troubleshooting 38 7 1 Error List 39 7 2 Tube numbering 43 7 3 Replacing the EDI module 44 8 Program Overview 45 8 1 Messages Main Menu 1 45 8 2 Diagnostics Main...

Page 5: ...instructions are given throughout this manual at the respective locations where observation is most important Strictly follow all safety instructions in this publication Target audience Operator Quali...

Page 6: ...e prevention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the equipme...

Page 7: ...CE Safety Instructions A 96 250 871 120417 5 Warning Signs The importance of the warning signs in this manual Electrical shock hazard Corrosive Harmful to health Flammable Warning general Attention ge...

Page 8: ...ty for any claim resulting from unauthorized modification or alter ation WARNING Electrical Shock Hazard If proper operation is no longer possible the instrument must be disconnected from all power li...

Page 9: ...for pH determination in high purity water before alkalization agent addition Conditions for pH calculation only 1 alkalization agent in the sample the contamination is mostly NaCl phosphate concentra...

Page 10: ...onitoring Calculation of pH according to VGB 450L edition 2006 Calculates the concentration of an alkaline substance present in the water ammonia morpholine or ethanolamines Signal Outputs Two signal...

Page 11: ...d ions the positively charged cations move towards the neg ative electrode cathode and the negatively charged anions to wards the positive electrode anode The ions by way of capture or release of elec...

Page 12: ...ulates the sample flow Then the sample is led through the sample chamber I containing a cation exchange resin Afterwards the cation conductivity of the sample is measured with the second conductivity...

Page 13: ...the correct positions of the chambers and electrodes A B C D E F G H First conductivity sensor Second conductivity sensor Blind plug Flow cell block Flow meter Capillary tube EDI module Deaeration tu...

Page 14: ...irements The analyzer site must permit connections to Sample inlet Swagelok 1 4 adapter for stainless steel tube Sample outlet G 3 8 adapter for flexible tube diam 20 x 15 mm Measuring range Measuring...

Page 15: ...AMI CACE Product Description A 96 250 871 120417 13 280 mm 11 254 mm 10 13 mm 824 mm 32 7 16 850 mm 33 4 x dia 10 mm 3 8...

Page 16: ...120417 AMI CACE Product Description 2 3 Instrument Overview A B C D Panel Transmitter Specific conductivity sensor Cation conductivity sensor E F G Flow cell Flow meter Electrodeionization EDI module...

Page 17: ...nd 10 and connect the tubes according to Tube numbering p 43 Connect sample inlet and outlet Electrical Wiring Connect all external devices like limit switches current loops and pumps see Connection D...

Page 18: ...12 3 3 Connecting Sample Inlet and Outlet 3 3 1 Swagelok Fitting Stainless Steel at Sample Inlet Preparation Cut the tube to length and deburr it The tube must be straight and free from blemishes for...

Page 19: ...ng p 43 Keep the end caps for later use 3 3 3 Tube at Sample Outlet Connect a plastic tube C to the hose nozzle B and place it into a drain with atmospheric pressure A B C Stainless steel tube Union n...

Page 20: ...power specification of the instrument corre sponds to the power on site Cable thicknesses In order to comply with IP66 use the following cable thicknesses NOTICE Protect unused cable glands Wire For P...

Page 21: ...to the following contacts are disconnected from the power before resum ing installation relay 1 relay 2 alarm relay WARNING To prevent from electrical shock do not connect the instrument to the power...

Page 22: ...lation 3 5 Connection Diagram CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible corresponding c...

Page 23: ...nnected to the grounding terminal Installation requirements The installation must meet the following requirements Mains fuse 1 6 AT Mains cable to comply with standards IEC 60227 or IEC 60245 flammabl...

Page 24: ...1 A 250 VAC Alarm output for system errors Error codes see Troubleshooting p 38 NOTICE With certain alarms and certain settings of the AMI transmitter the alarm relay does not switch The error howeve...

Page 25: ...us of the relays described below For programming see Program Overview p 45 Menu Installation Relay config Terminals Jumper pos Description Relay configuration Normally Open 6 7 Relay 1 8 9 Relay 2 Ina...

Page 26: ...par allel to the load A snubber circuit is not necessary if an AMI relaybox is used Resistive load Resistive loads max 1 A and control signals for PLC impulse pumps and so on can be connected without...

Page 27: ...al output 1 Terminals 14 and 13 Signal output 2 Terminals 15 and 13 For programming see Program Overview p 45 Menu Installation 3 8 Interface Options The slot for interfaces can be used to expand the...

Page 28: ...nding installation instruction NOTICE Max burden 510 Third signal output 0 4 20 mA PCB 3 8 2 Profibus Modbus Interface Terminal 37 PB Terminal 38 PA To connect several instruments by means of a networ...

Page 29: ...sult the HART manual HART Interface PCB 3 8 4 USB Interface The USB Interface is used to store Logger data and for Firmware upload For detailed information see the corresponding installation instructi...

Page 30: ...nsor parameters in Menu Installation Sensors menu 5 1 2 1 1 for sensor 1 and menu 5 1 2 2 1 for sensor 2 The sensor characteristics are printed on the label of each sensor Enter for each sensor separa...

Page 31: ...Display Menu 4 4 1 Screen 1 Menu 4 4 2 Screen 2 Program display screens according to your requirements see pro gram list and explanations 4 4 Display p 54 External devices Program all parameters for...

Page 32: ...DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits to switch between display 1 and 2 D to open a selected sub menu to accept an entry Exit Enter B C D A 25...

Page 33: ...er control via Profibus D Time E E1 Process values Display 1 E2 Process values Display 2 F Sample temperature 2 G Sample temperature 1 H Sample flow in l h I Relay status upper lower limit not yet rea...

Page 34: ...ight need to be modified during daily routine Normally password protected and used by the process operator Subset of menu 5 Installation but process related Menu Installation 5 For initial instrument...

Page 35: ...s the new parameter is set 5 1 2 Sensors Sensor type FOME Temperature NT5K Standards Disinf Free chlorine 4 4 1 Logger Log interval 30 min Clear logger no 4 1 3 Logger Clear logger no Log interval 30m...

Page 36: ...enance Stop sample flow Shut off power of the instrument 6 1 Maintenance Schedule 6 2 Stop of Operation for Maintenance 1 Stop sample flow 2 Shut off power of the instrument Monthly Check sample flow...

Page 37: ...nated clean it with soapy water and a pipe cleaner If the sensor is strongly contaminated dip the tip of the sensor into 5 hydrochloric acid for a short time 6 3 2 Install the Sensor into the Flow Cel...

Page 38: ...the power before resum ing installation relay 1 relay 2 alarm relay When a fuse has blown find out the cause and fix it before replac ing it with a new one Use tweezers or needle nosed pliers to remo...

Page 39: ...tube fittings marked in red using the end caps A supplied with the instrument Procedure 1 Stop sample flow 2 Unscrew the top ends of tubes 1 and 2 3 Drain the EDI module through tube 2 4 Seal tubes 1...

Page 40: ...gnostic values before Conditions for pH calculation only 1 alkalization agent acid base pair in the sample no mixture the contamination is mostly NaCl phosphate concentration is 0 5 ppm if pH value is...

Page 41: ...orange Errors which indicate a hardware failure of the instrument Such Errors are marked E0xx bold and red Error or fatal Error Error not yet acknowledged Check Pending Errors 1 1 5 and take correcti...

Page 42: ...med value see 5 3 1 1 4 p 63 E008 Temp 1 Alarm low check process check programmed value see 5 3 1 1 4 p 63 E009 Sample Flow high check sample inlet pressure E010 Sample Flow low check sample inlet pre...

Page 43: ...nput active See If Fault Yes is programmed in Menu see 5 3 4 p 70 E026 IC LM75 call service E028 Signal output open check wiring on signal outputs 1 and 2 E030 EEProm Frontend call service E031 Cal Re...

Page 44: ...le inlet pressure check if the following components are clogged inlet filter if installed tubes EDI module If necessary replace clogged parts See Tube numbering p 43 and Replacing the EDI module p 44...

Page 45: ...e needs to be unmounted Proceed according to Replacing the EDI module p 44 select no at the end of the procedure 1B 3 2 5 4 10 Only needed if the optional inlet filter is installed Tube no Length 1A 4...

Page 46: ...are switched off Overview To unmount the EDI module unscrew screws A and D and the upper ends of tubes 1 2 and 3 Totalizers and date of exchange A B Top screws 2x Holder C D EDI module Bottom screw C...

Page 47: ...3 Maintenance is for service Calibration simulation of outputs and set time date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presetting is...

Page 48: ...1 2 2 2 2 1 2 2 1 1 Raw value Cell constant Sensor 2 Current value 2 2 1 1 2 2 2 1 2 Raw value Cell constant Miscellaneous Case Temp 2 2 2 1 2 2 2 EDI Actual current 2 2 3 1 2 2 3 Actual voltage Tota...

Page 49: ...h 4 2 1 1 1 4 2 4 2 1 4 2 1 1 Alarm Low 4 2 1 1 25 Hysteresis 4 2 1 1 35 Delay 4 2 1 1 45 Cond 2 cc Alarm High 4 2 1 2 1 4 2 1 2 Alarm Low 4 2 1 2 25 Hysteresis 4 2 1 2 35 Delay 4 2 1 2 45 Relay 1 2 P...

Page 50: ...2 Parameter 5 2 1 1 5 2 2 1 5 2 5 2 1 5 2 2 Current Loop 5 2 1 2 5 2 2 2 Function 5 2 1 3 5 2 2 3 Scaling Range Low 5 2 x 40 10 11 5 2 x 40 Range High 5 2 x 40 20 21 Relay Contacts Alarm Relay Conduct...

Page 51: ...ve 5 3 4 1 5 3 4 Signal Outputs 5 3 4 2 Output Control 5 3 4 3 Fault 5 3 4 4 Delay 5 3 4 5 Miscellaneous Language 5 4 1 Menu numbers 5 4 Set defaults 5 4 2 Load Firmware 5 4 3 Password Messages 5 4 4...

Page 52: ...s the error history Error code date time of issue and status active acknowledged cleared 65 errors are memorized Then the oldest error is cleared to save the newest error circular buffer 2 Diagnostics...

Page 53: ...is defined by the user to identify the location of the sample 2 3 2 Sample Flow Shows the current sample flow in l h and the Raw Value in Hz The Sample flow must be above 2 5 l h 2 3 3 Sample Temp 2 3...

Page 54: ...he or key Press the Enter key The value is simulated by the relay signal output At the absence of any key activities the instrument will switch back to normal mode after 20 min If you quit the menu al...

Page 55: ...o a PC with an USB stick if option USB interface is installed The logger can save approx 1500 data records Records consist of Date time alarms measured value measured value uncom pensated temperature...

Page 56: ...Toggle screens with the key Each screen displays max 3 process values 4 4 1 Screen 1 4 4 1 1 Row 1 4 4 1 2 Row 2 4 4 1 3 Row 3 Possible settings for all rows are None Cond 1 sc Cond 2 cc Difference p...

Page 57: ...ed on the sensor label Range 1 C to 1 C 5 1 2 1 3 Cable length Enter the cable length If the flow cell is installed on the monitor set the cable length to 0 0 m Range 0 0 m to 30 0 m 5 1 2 1 5 Temp co...

Page 58: ...nal output 5 2 1 1 Parameter Assign one of the process values to the signal output Available values Cond 1 cc Cond 2 sc Temp 1 Temp 2 Difference Sample flow pH Ammonia 5 2 1 2 Current Loop Select the...

Page 59: ...cess value can be represented in 3 ways linear bilinear or logarithmic See graphs below A B linear bilinear X Measured value X Measured value logarithmic 20 0 0 0 1 0 2 0 3 0 4 0 5 10 12 0 20 mA 0 4 4...

Page 60: ...2 1 40 21 Range high 0 000 3000 S Parameter Temp 1 5 2 1 40 13 Range low 25 to 270 C 5 2 1 40 23 Range high 25 to 270 C Parameter Temp 2 5 2 1 40 14 Range low 25 to 270 C 5 2 1 40 24 Range high 25 to...

Page 61: ...troller The combination of a P controller with a D controller will minimize the response time to a fast change of the process value If the derivative time is set to zero the D controller is switched o...

Page 62: ...0 3000 S 5 2 1 40 Control Parameters if Parameters Cond 2 cc 5 2 1 40 11 Setpoint Range 0 000 3000 S 5 2 1 40 21 P Band Range 0 000 3000 S 5 2 1 40 Control Parameters if Parameters Temp 1 5 2 1 40 13...

Page 63: ...ponse of a sin gle I controller will reach the same value as it will be suddenly reached by a P controller Range 0 9 000 sec 5 2 1 40 4 Derivative time The derivative time is the time till the ramp re...

Page 64: ...low 5 3 1 1 Conductivity 5 3 1 1 1 Cond 1 sc 5 3 1 1 1 1 Alarm High If the measured value rises above the alarm high val ue the alarm relay is activated and E001 is displayed in the mes sage list Rang...

Page 65: ...n of the alarm relay is retarded after the measuring value has risen above fallen below the programmed alarm Range 0 28 800 Sec 5 3 1 1 4 pH if Calculations yes 5 3 1 1 4 1 Alarm High If the measured...

Page 66: ...he activation of the alarm relay is retarded after the measuring value has risen above fallen below the programmed alarm Range 0 28 800 Sec 5 3 1 2 Sample Temp 5 3 1 2 1 Temp 1 5 3 1 2 1 1 Alarm High...

Page 67: ...Set the alarm high value for temperature of electronics housing If the value rises above the programmed value E013 is is sued Range 30 75 C 5 3 1 4 2 Alarm low Set the alarm low value for temperature...

Page 68: ...as Limit upper lower Control upwards downwards Timer Fieldbus 2 Enter the necessary data depending on the selected function The same values can also be entered in menu 4 2 Relay Con tacts p 53 When th...

Page 69: ...ay be used to drive control units such as solenoid valves membrane dosing pumps or motor valves When driving a motor valve both relays are needed relay 1 to open and relay 2 to close the valve 5 3 2 2...

Page 70: ...ial free triggering input Dosing is controlled by the repetition speed of dosing shots 5 3 2 32 21 Pulse frequency Max pulses per minute the device is able to re spond to Range 20 300 min 5 3 2 32 31...

Page 71: ...400 Sec 5 3 2 54 Delay during run time plus the delay time the signal and control outputs are held in the operating mode programmed below Range 0 6 000 Sec 5 3 2 6 Signal Outputs select the behavior...

Page 72: ...put is never active When closed Input is active if the input relay is closed When open Input is active if the input relay is open Continuous Signal outputs continue to issue the measured value Hold Si...

Page 73: ...es Completely Sets back all values including communication parameters 5 4 3 Load Firmware Firmware updates should be done by instructed service personnel only 5 4 4 Password Select a password differen...

Page 74: ...20 Device address Range 0 126 5 5 30 ID No Range Analyzer Manufacturer Multivariable 5 5 40 Local operation Range Enabled Disabled 5 5 1 Protocol Modbus RTU 5 5 21 Device address Range 0 126 5 5 31 Ba...

Page 75: ...rs Sensor 1 and 2 Cell Constant 0 0415 cm 1 Sensor Parameters Sensor 1 and 2 Temp corr 0 00 C Sensor Parameters Sensor 1 and 2 Cable length 0 0 m Sensor Parameters Sensor 1 Temp comp Comp Ammonia Sens...

Page 76: ...000 S Settings Control Parameters P band 10 S Settings Control Parameters Reset time 0 Sec Settings Control Parameters Derivative Time 0 Sec Settings Control Parameters Control Timeout 0 Min Settings...

Page 77: ...ault Values A 96 250 871 120417 75 Miscellaneous Language English Set default no Load firmware no Password for all modes 0000 Sample ID Line break detection no Interface Protocol depending on installe...

Page 78: ...22 Instrument Overview 14 Interface 9 25 HART 27 Modbus 26 Profibus 26 USB 27 M Measuring principle 9 Modbus 26 Mounting Instrument panel 16 Mounting requirements 16 O On site requirements 15 P Power...

Page 79: ...AMI CACE Index A 96 250 871 120417 77 Terminals 20 22 23 26 U USB Interface 27 W Wire 18...

Page 80: ...78 A 96 250 871 120417 AMI CACE Notes 12 Notes...

Page 81: ...AMI CACE Notes A 96 250 871 120417 79...

Page 82: ...ompanies and distributors cooperates with independent representatives all over the world SWAN Products Analytical Instruments for High Purity Water Feedwater Steam and Condensate Potable Water Pool an...

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