22
22
6300156CE
6300156CE
Used
Used // interchangeable
interchangeable parts
parts and
and materials
materials
Material
Material code
code
AMBIT / KAILASH / TRAVERSE BEZEL SCREW
AMBIT / KAILASH / TRAVERSE BEZEL SCREW
100018391
100018391
AMBIT2 / KAILASH BEZEL SCREW NATURAL
AMBIT2 / KAILASH BEZEL SCREW NATURAL
100019619
100019619
KAILASH
KAILASH BEZEL
BEZEL SCREW
SCREW BROWN
BROWN
100021488
100021488
KAILASH
KAILASH /
/ TRAVERSE
TRAVERSE BEZEL
BEZEL SCREW
SCREW LIGHT
LIGHT GRAY
GRAY
100021485
100021485
KAILASH
KAILASH /
/ TRAVERSE
TRAVERSE /
/ VERTICAL
VERTICAL GASKET
GASKET
100021398
100021398
Check Spare Parts Webshop availability for different bezel and lens
Check Spare Parts Webshop availability for different bezel and lens assembly.
assembly.
Tools,
Tools, equipment,
equipment, security
security
Material
Material code
code
TORX
TORX SCREW
SCREW DRIVER
DRIVER 5IPX40
5IPX40
100013533
100013533
TWEEZERS
TWEEZERS SIPEL
SIPEL 1303-SA
1303-SA
100015353
100015353
ESD
ESD TWEEZERS
TWEEZERS (wide
(wide blade)
blade)
100015252
100015252
TEXWIPE
TEXWIPE CLEANING
CLEANING STICK
STICK
100016925
100016925
Description
Description
1.
1. Remove
Remove the
the strap
strap ((6300154CE
6300154CE
), or use the disassembly jig.
), or use the disassembly jig. (Pic 1)
(Pic 1)
2.
2. Unscrew the
Unscrew the 4 bezel
4 bezel screws using
screws using the 5IP
the 5IP screwdriver. (Pi
screwdriver. (Pic 2)
c 2)
3.
3. Remove the
Remove the old bezel
old bezel assembly and
assembly and the old
the old form gasket,
form gasket, be mindful
be mindful of the a
of the antenna
ntenna
connection surface on the display frame and avoid directly t
connection surface on the display frame and avoid directly t ouching the surfaces
ouching the surfaces
(Pic 3)
(Pic 3)
4.
4. Clean the
Clean the gasket surface a
gasket surface and place
nd place a new
a new form gasket, ma
form gasket, making sure
king sure it is sitting
it is sitting in its
in its
groove. (Check Other)
groove. (Check Other)
5.
5. Take the
Take the new lens
new lens assembly and
assembly and remove the
remove the protective film,
protective film, making sure
making sure to examine
to examine
the lens assembly gasket surface and the back of the lens for dust or markings.
the lens assembly gasket surface and the back of the lens for dust or markings.
Clean using ionized air pressure.
Clean using ionized air pressure.
6.
6. Holding the
Holding the lens assembly
lens assembly down with y
down with your hand,
our hand, or use
or use the assembly
the assembly jig, make
jig, make sure
sure
that the form gasket is
that the form gasket is not visible through the 4 screw holes
not visible through the 4 screw holes and that no dust has
and that no dust has
been left visibly behind the lens.
been left visibly behind the lens.
7.
7. Before attaching
Before attaching the screws, ma
the screws, make sure
ke sure nothing is
nothing is left between
left between the screw an
the screw and the
d the
bezel surface, as the two parts
bezel surface, as the two parts are part of the antenna assembly of
are part of the antenna assembly of the unit.
the unit.
8.
8. Tighten the
Tighten the screws using
screws using the given
the given screw torque
screw torque and do
and do a final
a final visual inspection
visual inspection of
of
dust behind the lens.
dust behind the lens.
9.
9. Perform
Perform a
a leakage
leakage test
test (instruction
(instruction 6300161CE
6300161CE
))
10.
10. Check the functions of the unit an
Check the functions of the unit and wipe off any external d
d wipe off any external dust and fingerprints
ust and fingerprints
11.
11. Report the repair in
Report the repair in Service Log using the
Service Log using the correct fault code
correct fault code
The
The nominal
nominal
and
and limit
limit
values
values
Bezel screw torque = 15 ±1 Ncm
Bezel screw torque = 15 ±1 Ncm
Quality
Quality
control
control
Bezel screws should be tightened in a cross
Bezel screws should be tightened in a cross tightening pattern.
tightening pattern.
Screws should be replaced when opened
Screws should be replaced when opened
Make sure there is no dust between glass
Make sure there is no dust between glass and mask before assembling the bezel to
and mask before assembling the bezel to
avoid unnecessary work
avoid unnecessary work
Other
Other
Please note Traverse/Kailash/Vertical form gasket is made from different
Please note Traverse/Kailash/Vertical form gasket is made from different materials then
materials then
the Ambit form gasket. Also note
the Ambit form gasket. Also note that the form gasket should not
that the form gasket should not be greased.
be greased.
Bezel
Bezel
Lens
Lens
change
change