25
25
6300157CE
6300157CE
Used
Used // interchangeable
interchangeable parts
parts and
and materials
materials
Material
Material code
code
KAILASH
KAILASH /
/ TRAVERSE
TRAVERSE /
/ VERTICAL
VERTICAL DISPLAY
DISPLAY
100021401
100021401
KAILASH
KAILASH /
/ TRAVERSE
TRAVERSE /
/ VERTICAL
VERTICAL ANTENNA
ANTENNA FRAME
FRAME
100021400
100021400
KAILASH
KAILASH /
/ TRAVERSE
TRAVERSE /
/ VERTICAL
VERTICAL GASKET
GASKET
100021398
100021398
KAILASH
KAILASH /
/ TRAVERSE
TRAVERSE /
/ VERTICAL
VERTICAL POGO
POGO PIN
PIN
100021062
100021062
Tools,
Tools, equipment,
equipment, security
security
Material
Material code
code
TWEEZERS
TWEEZERS SIPEL
SIPEL 1303-SA
1303-SA
100015353
100015353
ESD
ESD TWEEZERS
TWEEZERS (SHARP
(SHARP CURVED
CURVED BLADE)
BLADE)
100019184
100019184
Descri
Descri
p
p
tion
tion
1.
1. Remove
Remove the
the bezel
bezel and
and the
the old
old form
form gasket
gasket (instruction
(instruction 6300156CE
6300156CE
steps 1-3)
steps 1-3)
2.
2. Lift the d
Lift the display package
isplay package from the l
from the lower casing
ower casing by gently
by gently grabbing the
grabbing the bottom edge
bottom edge of
of
the bezel contact antenna. Avoid scratching the antenna c
the bezel contact antenna. Avoid scratching the antenna c ontact surfaces on the top
ontact surfaces on the top
and bottom of the display frame.
and bottom of the display frame. (Pic1)
(Pic1)
3.
3. The inner
The inner module assembly
module assembly can be
can be lifted out o
lifted out of the casin
f the casing to assist
g to assist in removing
in removing the
the
battery and pressure sensor connectors. (Pic 2)
battery and pressure sensor connectors. (Pic 2)
4.
4. Remove the
Remove the battery cable
battery cable from the
from the PCBA by
PCBA by carefully lifting
carefully lifting from the m
from the middle of
iddle of the
the
connector with tweezers (Pic 3)
connector with tweezers (Pic 3)
5.
5. Remove the
Remove the pressure sensor
pressure sensor flex connector
flex connector by carefully
by carefully lifting from
lifting from the center
the center of the
of the
connector on the PCBA. (Pic 4)
connector on the PCBA. (Pic 4)
6.
6. Take the
Take the lens and
lens and bezel assembly
bezel assembly and turn
and turn it to face
it to face the work
the work surface, we w
surface, we will use
ill use it
it
as a jig to hold the
as a jig to hold the display package on the work surface. (Pic
display package on the work surface. (Pic 5)
5)
7.
7. Open the
Open the LCD flex
LCD flex cable on
cable on the PCBA
the PCBA by carefully
by carefully lifting from
lifting from the middle
the middle of the
of the
connector with tweezers and pull the flex
connector with tweezers and pull the flex cable out from the connector. (Pic 6
cable out from the connector. (Pic 6 & 7)
& 7)
8.
8. Detach the
Detach the PCBA from
PCBA from the display
the display frame by l
frame by lifting the
ifting the 4 retaining
4 retaining clips. (Pic
clips. (Pic 8 &
8 & 9)
9)
9.
9. Should the
Should the Antenna Frame
Antenna Frame (display frame)
(display frame) need to
need to be replaced,
be replaced, remember to
remember to also
also
replace the grounding Pogo Pin. (Pic 10b)
replace the grounding Pogo Pin. (Pic 10b)
10.
10. The LCD is
The LCD is now loose and
now loose and can be repla
can be replaced.
ced.
11.
11. Take a new LCD assembly
Take a new LCD assembly and remove the protective sheet. Pla
and remove the protective sheet. Place the LCD into the
ce the LCD into the
display frame as shown. (Pic 10) Be cautious of the new LCD surface, any contact
display frame as shown. (Pic 10) Be cautious of the new LCD surface, any contact
may leave marks that will be
may leave marks that will be difficult to remove without damaging the new part.
difficult to remove without damaging the new part.
12.
12. Assemble the PCBA to the
Assemble the PCBA to the LCD package so the retaining
LCD package so the retaining clips of the frame will lock
clips of the frame will lock
properly.
properly.
13.
13. Attach the display
Attach the display flex connector to the
flex connector to the PCBA.
PCBA.
14.
14. Holding the inner module on the edge of the lower casing attach the pre
Holding the inner module on the edge of the lower casing attach the pressure sensor
ssure sensor
flex cable to the connector by
flex cable to the connector by pressing from the middle of the connector.
pressing from the middle of the connector.
15.
15. Attach the battery cable by p
Attach the battery cable by pressing the connector in first from
ressing the connector in first from the cable side (pic
the cable side (pic
16a).
16a).
16.
16. After that press the other side
After that press the other side as well (pic 16b)
as well (pic 16b)
17.
17. When assembling the inne
When assembling the inner module be careful n
r module be careful not to touch the contact surfaces of
ot to touch the contact surfaces of
the antennas.
the antennas.
18.
18. Assemble the bezel assembly, p
Assemble the bezel assembly, perform a leakage test and
erform a leakage test and report the repair.
report the repair.
(instruction
(instruction 6300156CE
6300156CE
6-11)
6-11)
The
The nominal
nominal
and
and limit
limit
values
values
Bezel screws 15 ± 1 Ncm
Bezel screws 15 ± 1 Ncm
Quality
Quality
control
control
When opening pressure sensor flex connector on the PCBA, the t
When opening pressure sensor flex connector on the PCBA, the t weezers can touch only
weezers can touch only
the black latch! Connector contacts and
the black latch! Connector contacts and the solder joints break very easily
the solder joints break very easily
Bezel screws have to be tightened in a
Bezel screws have to be tightened in a crosswise sequence
crosswise sequence
Screws have to be replaced when opened
Screws have to be replaced when opened
Other
Other
Always disconnect the power from the unit first when disassembling, and attach the
Always disconnect the power from the unit first when disassembling, and attach the
power last when assembling the unit.
power last when assembling the unit.
Display
Display
module
module
change
change