background image

25

25

6300157CE

6300157CE

Used

Used // interchangeable

interchangeable parts

parts and

and materials

materials

Material

Material code

code

KAILASH 

KAILASH / 

/ TRAVERSE 

TRAVERSE / 

/ VERTICAL 

VERTICAL DISPLAY 

DISPLAY 

100021401

100021401

KAILASH 

KAILASH / 

/ TRAVERSE 

TRAVERSE / 

/ VERTICAL 

VERTICAL ANTENNA 

ANTENNA FRAME 

FRAME 

100021400

100021400

KAILASH 

KAILASH / 

/ TRAVERSE 

TRAVERSE / 

/ VERTICAL 

VERTICAL GASKET 

GASKET 

100021398

100021398

KAILASH 

KAILASH / 

/ TRAVERSE 

TRAVERSE / 

/ VERTICAL 

VERTICAL POGO 

POGO PIN 

PIN 

100021062

100021062

Tools,

Tools, equipment,

equipment, security

security

Material

Material code

code

TWEEZERS 

TWEEZERS SIPEL 

SIPEL 1303-SA 

1303-SA 

100015353

100015353

ESD 

ESD TWEEZERS 

TWEEZERS (SHARP 

(SHARP CURVED 

CURVED BLADE) 

BLADE) 

100019184

100019184

Descri

Descri

p

p

tion

tion

1. 

1.  Remove 

Remove the 

the bezel 

bezel and 

and the 

the old 

old form 

form gasket 

gasket (instruction

(instruction 6300156CE

6300156CE

 steps 1-3)

 steps 1-3)

2. 

2.  Lift the d

Lift the display package 

isplay package from the l

from the lower casing 

ower casing by gently 

by gently grabbing the 

grabbing the bottom edge 

bottom edge of

of

the bezel contact antenna. Avoid scratching the antenna c

the bezel contact antenna. Avoid scratching the antenna c ontact surfaces on the top

ontact surfaces on the top

and bottom of the display frame. 

and bottom of the display frame.  (Pic1)

(Pic1)

3. 

3.  The inner 

The inner module assembly 

module assembly can be 

can be lifted out o

lifted out of the casin

f the casing to assist 

g to assist in removing 

in removing the

the

battery and pressure sensor connectors. (Pic 2)

battery and pressure sensor connectors. (Pic 2)

4. 

4.  Remove the 

Remove the battery cable 

battery cable from the 

from the PCBA by 

PCBA by carefully lifting 

carefully lifting from the m

from the middle of 

iddle of the

the

connector with tweezers (Pic 3)

connector with tweezers (Pic 3)

5. 

5.  Remove the 

Remove the pressure sensor 

pressure sensor flex connector 

flex connector by carefully 

by carefully lifting from 

lifting from the center 

the center of the

of the

connector on the PCBA. (Pic 4)

connector on the PCBA. (Pic 4)

6. 

6.  Take the 

Take the lens and 

lens and bezel assembly 

bezel assembly and turn 

and turn it to face 

it to face the work 

the work surface, we w

surface, we will use 

ill use it

it

as a jig to hold the 

as a jig to hold the  display package on the work surface. (Pic 

display package on the work surface. (Pic  5)

5)

7. 

7.  Open the 

Open the LCD flex 

LCD flex cable on 

cable on the PCBA 

the PCBA by carefully 

by carefully lifting from 

lifting from the middle 

the middle of the

of the

connector with tweezers and pull the flex 

connector with tweezers and pull the flex  cable out from the connector. (Pic 6 

cable out from the connector. (Pic 6  & 7)

& 7)

8. 

8.  Detach the 

Detach the PCBA from 

PCBA from the display 

the display frame by l

frame by lifting the 

ifting the 4 retaining 

4 retaining clips. (Pic 

clips. (Pic 8 & 

8 & 9)

9)

9. 

9.  Should the 

Should the Antenna Frame 

Antenna Frame (display frame) 

(display frame) need to 

need to be replaced, 

be replaced, remember to 

remember to also

also

replace the grounding Pogo Pin. (Pic 10b)

replace the grounding Pogo Pin. (Pic 10b)

10. 

10.  The LCD is 

The LCD is now loose and 

now loose and can be repla

can be replaced.

ced.

11. 

11.  Take a new LCD assembly 

Take a new LCD assembly and remove the protective sheet. Pla

and remove the protective sheet. Place the LCD into the

ce the LCD into the

display frame as shown. (Pic 10) Be cautious of the new LCD surface, any contact

display frame as shown. (Pic 10) Be cautious of the new LCD surface, any contact
may leave marks that will be 

may leave marks that will be  difficult to remove without damaging the new part.

difficult to remove without damaging the new part.

12. 

12.  Assemble the PCBA to the 

Assemble the PCBA to the LCD package so the retaining 

LCD package so the retaining clips of the frame will lock

clips of the frame will lock

properly.

properly.

13. 

13.  Attach the display 

Attach the display flex connector to the 

flex connector to the PCBA.

PCBA.

14. 

14.  Holding the inner module on the edge of the lower casing attach the pre

Holding the inner module on the edge of the lower casing attach the pressure sensor

ssure sensor

flex cable to the connector by 

flex cable to the connector by  pressing from the middle of the connector.

pressing from the middle of the connector.

15. 

15.  Attach the battery cable by p

Attach the battery cable by pressing the connector in first from 

ressing the connector in first from the cable side (pic

the cable side (pic

16a).

16a).

16. 

16.  After that press the other side 

After that press the other side as well (pic 16b)

as well (pic 16b)

17. 

17.  When assembling the inne

When assembling the inner module be careful n

r module be careful not to touch the contact surfaces of

ot to touch the contact surfaces of

the antennas.

the antennas.

18. 

18.  Assemble the bezel assembly, p

Assemble the bezel assembly, perform a leakage test and 

erform a leakage test and report the repair.

report the repair.

(instruction

(instruction 6300156CE

6300156CE

 6-11)

 6-11)

The

The nominal

nominal

and

and limit

limit

values

values

Bezel screws 15 ± 1 Ncm

Bezel screws 15 ± 1 Ncm

Quality

Quality
control

control

When opening pressure sensor flex connector on the PCBA, the t

When opening pressure sensor flex connector on the PCBA, the t weezers can touch only

weezers can touch only

the black latch! Connector contacts and 

the black latch! Connector contacts and  the solder joints break very easily

the solder joints break very easily

Bezel screws have to be tightened in a 

Bezel screws have to be tightened in a  crosswise sequence

crosswise sequence

Screws have to be replaced when opened

Screws have to be replaced when opened

Other

Other

 Always disconnect the power from the unit first when disassembling, and attach the

 Always disconnect the power from the unit first when disassembling, and attach the

power last when assembling the unit.

power last when assembling the unit.

Display

Display

module

module

change

change

Summary of Contents for Ambit3 Vertical

Page 1: ... Keywords Keywords Service Service Maual Maual v1 3 v1 3 ...

Page 2: ... the unit unit moisture moisture under under the the glass glass 7 7 Current Current consumption consumption too too high high battery battery life life is is significantly significantly reduced reduced 7 7 Does Does not not charge charge 7 7 Battery Battery charges charges only only partially partially discharges discharges too too quickly quickly 8 8 Does Does not not connect connect to to Moves...

Page 3: ...s change change 22 22 Display Display module module change change 25 25 Pressure Pressure sensor sensor change change 30 30 Accumulator Accumulator change change 32 32 Piezo Piezo change change 34 34 Vibra Vibra change change 35 35 6 6 Nominal Nominal values values 36 36 7 7 General General 37 37 Authorized Authorized Service Service 37 37 Service Service Warranty Warranty 37 37 Service Service Ce...

Page 4: ...ge Damage to to case case lens lens and and strap strap o o Visible Visible Water Water Damage Damage Test Test o o Button Button Functionality Functionality o o PCI PCI Contact Contact Functionality Functionality Charging Charging o o Vibra Vibra Functionality Functionality o o Buzzer Buzzer o o Display Display backlight backlight o o Accurate Accurate temperature temperature pressure pressure an...

Page 5: ...next to to large large flat flat vertical vertical surfaces surfaces will will add add significant significant signal signal noise noise that that will will degrade degrade signal signal quality quality and and extend extend time time required required for for initial initial fix fix Possible Possible Fault Fault Action Action How How to to report report GPS antenna contact GPS antenna contact sur...

Page 6: ...casing visually intact but visually intact but button jammed or stiff button jammed or stiff to use to use Replace the Replace the button button Button Jammed Button Jammed Visible damage or Visible damage or deformation on the deformation on the casing near the casing near the button slot button slot Replace for a Replace for a Service Module Service Module Case bottom Deformed Case bottom Deform...

Page 7: ...rightness brightness Adjust the Adjust the brightness in brightness in general settings general settings Unit No fault Unit No fault Faulty Faulty LCD LCD Replace Replace LCD LCD Display Display Defective Defective Material Material Component Component Display Flex Display Flex Connector loose Connector loose Install flex Install flex connector connector Display Defective Assembly Display Defectiv...

Page 8: ...ools down fastest typically the lens down fastest typically the lens The humidity disappear The humidity disappears when the temperature differences even o s when the temperature differences even out ut Consequently the level of humidity needs to be controlled whenever the product is opened Consequently the level of humidity needs to be controlled whenever the product is opened Condensation can be...

Page 9: ...contact Suunto Suunto Contact Contact Centre Centre Check Check the the condition condition of of the the PCI PCI contacts contacts Possible Possible Fault Fault Action Action How How to to report report Faulty PC cable Faulty PC cable Replace the Replace the cable cable Cable Not connecting Cable Not connecting Cracked USB cable Cracked USB cable visible breakage visible breakage Replace the Repl...

Page 10: ...buttons buttons at at the the same same time time for for 10 10 seconds seconds Setting Setting Device Device to to Sleep Sleep After After the the service service it it is is recommended recommended to to put put the the device device to to sleep sleep mode mode This This will will allow allow the the customer customer to to easily easily reconfigure reconfigure the the device device to to their ...

Page 11: ...he unit unit 3 3 Proof of purchase Proof of purchase Check the proof or purchase The warranty is valid for 2 Check the proof or purchase The warranty is valid for 2 years from date of purchase years from date of purchase 4 4 Serial number Serial number If the proof of purchase cannot be found the unit is granted a 25 month warranty from on the If the proof of purchase cannot be found the unit is g...

Page 12: ...4 100019184 TWEEZERS TWEEZERS SIPEL SIPEL 1303 SA 1303 SA 100015353 100015353 FORK FORK TOOL TOOL FOR FOR SPRING SPRING BAR BAR 1000K5857 1000K5857 TORX TORX SCREW SCREW DRIVER DRIVER 5IPX40 5IPX40 100013533 100013533 TORX TORX SCREWDRIVER SCREWDRIVER T4X40 T4X40 100013030 100013030 AMBIT PRESSURE SENSOR TOOL AMBIT PRESSURE SENSOR TOOL 100019500 100019500 ESD ESD NOSE NOSE CUTTER CUTTER 100020548 ...

Page 13: ...contact problems problems or or be be a a reason reason for for later later damage damage on on the the gold gold plating plating Always Always use use protective protective ESD ESD gloves gloves Gloves Gloves must must be be replaced replaced if if dirty dirty NOTE NOTE Authorized Suunto Services may only use batteries approved by Suunto and Authorized Suunto Services may only use batteries appro...

Page 14: ...3 VERTICAL STRAP WHITE AMBIT3 VERTICAL STRAP WHITE 100022125 100022125 AMBIT3 VERTICAL STRAP BLACK AMBIT3 VERTICAL STRAP BLACK 100022124 100022124 AMBIT3 VERTICAL STRAP BLUE AMBIT3 VERTICAL STRAP BLUE 100022126 100022126 AMBIT3 VERTICAL STRAP LIME AMBIT3 VERTICAL STRAP LIME 100022127 100022127 Pushers Pushers Item Item name name Order Order code code AMBIT3 TRAVERSE PUSHER FLAT STEEL AMBIT3 TRAVER...

Page 15: ...VERSE VERTICAL VERTICAL ANTENNA ANTENNA FRAME FRAME 100021400 100021400 LIGHT LIGHT SHIELD SHIELD PLASTIC PLASTIC 100022977 100022977 KAILASH KAILASH TRAVERSE TRAVERSE VERTICAL VERTICAL PRESSURE PRESSURE SENSOR SENSOR 100021395 100021395 WTC WTC DIVING DIVING PRESS SENS PRESS SENS O RING O RING 1000K4803 1000K4803 WTC WTC DIVING DIVING PRESS SENS PRESS SENS SUPPORT SUPPORT BUSHING BUSHING 10001972...

Page 16: ... module Bezel lens upper casing assembly Bezel lens upper casing assembly Lower casing Lower casing Display frame Display frame Display assembly Display assembly PCBA PCBA Accumulator Accumulator Piezzo assembly Piezzo assembly Lower casing Lower casing Bezel form gasket Bezel form gasket Pressure sensor Pressure sensor assembly assembly ...

Page 17: ...is waterproof and has passed green when a unit is waterproof and has passed the test the test Other Other Protective stickers have to be removed during the Protective stickers have to be removed during the test test In case a unit needs to In case a unit needs to be retested immediately the unit should be opened to be retested immediately the unit should be opened to allow the allow the inner pres...

Page 18: ...Witschi ALC 2000 2000 Power Power switch switch Lights Lights I I II II Yellow light Yellow light Arrow buttons Arrow buttons Pic 2 The display of the tester Pic 2 The display of the tester Pic 3 Lower the Pic 3 Lower the leakage tester leakage tester dome with its own weight dome with its own weight ...

Page 19: ... removing a strap removing a strap 2 2 Holding the Holding the unit in unit in your hands your hands use the use the push rod push rod side of t side of the strap he strap removal fork removal fork to to push the strap pin out by pushing on push the strap pin out by pushing on the end with the small bump Pic the end with the small bump Pic 2 2 3 3 Pull Pull the the strap strap pin pin out out 4 4 ...

Page 20: ...ical strap bar which can be found on Vertical strap bar which can be found on newer newer Traverse units Traverse units 2 2 Using the push rod end of the Using the push rod end of the strap removal fork tool push t strap removal fork tool push the strap bar from the button side of he strap bar from the button side of the unit the unit 3 3 The Traverse Alpha and Ambit 3 Vertical Straps have s The T...

Page 21: ...ng a pair of pair of sharp wire sharp wire cutters grab cutters grab a button a button from the from the sides making sides making sure not sure not to to damage the lower casing and pull the button out damage the lower casing and pull the button out Pic 1 Pic 1 2 2 Clean the Clean the button slot button slot with an with an ESD texwipe ESD texwipe cleaning stick cleaning stick Pic 2 Pic 2 3 3 Mak...

Page 22: ... enter the device or these may leave behind trace may leave behind trace amounts of fluid that may amounts of fluid that may cause problems with the new cause problems with the new o ring or damage the casing o ring or damage the casing 2 2 All new Suunto supplied All new Suunto supplied buttons come with a gasket buttons come with a gasket in place However this o in place However this o ring may ...

Page 23: ...ns assembly gasket surface and the back of the lens for dust or markings Clean using ionized air pressure Clean using ionized air pressure 6 6 Holding the Holding the lens assembly lens assembly down with y down with your hand our hand or use or use the assembly the assembly jig make jig make sure sure that the form gasket is that the form gasket is not visible through the 4 screw holes not visibl...

Page 24: ...re to not touch or damage the contact Take care to not touch or damage the contact surfaces for the GPS and Bluetooth antenna as this surfaces for the GPS and Bluetooth antenna as this may cause connection issues for the device may cause connection issues for the device 3 3 2 2 When removing bezel gaskets avoid using metal tools t When removing bezel gaskets avoid using metal tools to avoid damagi...

Page 25: ...24 24 Bezel gasket not installed correctly Bezel gasket not installed correctly 5 5 ...

Page 26: ... Pic clips Pic 8 8 9 9 9 9 Should the Should the Antenna Frame Antenna Frame display frame display frame need to need to be replaced be replaced remember to remember to also also replace the grounding Pogo Pin Pic 10b replace the grounding Pogo Pin Pic 10b 10 10 The LCD is The LCD is now loose and now loose and can be repla can be replaced ced 11 11 Take a new LCD assembly Take a new LCD assembly ...

Page 27: ...dule can be held outside of the case while the connectors are still attached f case while the connectors are still attached for easier access or easier access to detaching the connectors to detaching the connectors 2 2 When removing the power connector avoid bridging the contacts of When removing the power connector avoid bridging the contacts of the battery and causing a short circuit the battery...

Page 28: ... lens and bezel assembly should be used as a holding frame for the inner module to a holding frame for the inner module to prevent the prevent the display or antenna contact pads from being damaged or dirtied display or antenna contact pads from being damaged or dirtied 5 5 When disconnecting the display connector be careful not to When disconnecting the display connector be careful not to bend th...

Page 29: ...aining clips can be pushed away from The four retaining clips can be pushed away from the PCBA to detach the PCBA from the PCBA to detach the PCBA from the display frame the display frame 8 8 The wide bladed tweezers can be used to help The wide bladed tweezers can be used to help lift the PCBA from the display lift the PCBA from the display frame frame 9 9 ...

Page 30: ... grounding Pogo Pin needs to be replaced if the Antenna Frame is replaced is replaced 10 10 10b 10b The accumulator connector latch should be attached from the The accumulator connector latch should be attached from the back side of the latch t back side of the latch to make sure the latch o make sure the latch attaches and aligns correctly attaches and aligns correctly 1 1 2 2 11 11 ...

Page 31: ...is the o is the old metallic ld metallic part replace part replace it and it and one of one of the support the support bushings bushings with the newer red lightshield with the newer red lightshield 6 6 Assemble the Assemble the first pressure first pressure sensor support sensor support bushing and bushing and a new a new pressure sensor pressure sensor o o ring on to the pressure sensor itself r...

Page 32: ... sensor sensor barrel barrel 3 3 The assembled pressure sensor The assembled pressure sensor supports and o ring supports and o ring Pressure sensor sitting in the support assembly before final Pressure sensor sitting in the support assembly before final installation with Ambit pressure sensor tool installation with Ambit pressure sensor tool 4 4 5 5 Press the pressure sensor into place with the P...

Page 33: ...Piezo plate for late for any cracks any cracks or loosene or looseness If n ss If needed see eeded see Instruction Instruction 6300162CE 6300162CE for Piezo replacement for Piezo replacement 5 5 It is re It is recommended with commended with all new all new accumulators to accumulators to make sure make sure the piezo the piezo wires are wires are in no in no way overlapping each other most initia...

Page 34: ...to the the piezo marked in green Avoid overlapping onto the piezo or placing the tape too near the Vibration module piezo or placing the tape too near the Vibration module Piezo wires should be straitened along the Piezo wires should be straitened along the portion that lies under the accumulator before portion that lies under the accumulator before any new accumulator installation any new accumul...

Page 35: ...ll left all left over pie over piezo adh zo adhesive from esive from the low the lower casing er casing 5 5 Place the Place the new adhesive new adhesive making sure making sure to not to not have any have any is left outside is left outside the piezo the piezo divet divet 6 6 Place the Place the new Piezo new Piezo element onto element onto the adhesive the adhesive making sure making sure the wi...

Page 36: ... Module in place in place 12 12 Lift the vibration module Lift the vibration module out of the casing holding out of the casing holding the part from the sides of the part from the sides of the the PCBA PCBA 13 13 Insert the new Vibration mod Insert the new Vibration module and tighten the screws ule and tighten the screws lightly lightly 14 14 Assemble the inner modu Assemble the inner module bez...

Page 37: ...m Display Display angle angle tolerance tolerance 1 1 Leakage Leakage tester tester Witschi Witschi ALC ALC 2000 2000 Witchi Witchi proofmaster proofmaster S S Measuring Measuring time time 30s 30s Stabilization Stabilization time time 30s 30s 0 4 0 4 0 5 0 5 bar bar Tightness Tightness tolerance tolerance 1 0 1 0 Shell Shell analysis analysis Std Std ...

Page 38: ... product product or or exchanging exchanging LCD LCD inner inner module module PCBA PCBA contact contact plates plates pushers pushers and and casing casing L3 L3 performs performs repairs repairs which which require require tools tools and and equipment equipment not not available available for for L1 L1 and and L2 L2 service service centers centers as as equipment equipment for for sensor sensor...

Page 39: ...duct or service e g How do I change the units in D6i from metric to e g How do I change the units in D6i from metric to imperial imperial o o Problems encountered with Suuntolink Moveslink Movescount Problems encountered with Suuntolink Moveslink Movescount e g I m using Windows 8 e g I m using Windows 8 on my computer and I m having problems with syncing my moves What should I do on my computer a...

Page 40: ...805 34 44 20 360 805 34 USA USA 1 855 258 0900 toll free 1 855 258 0900 toll free Canada Canada 1 855 624 9080 toll free 1 855 624 9080 toll free Support available from 9 am to 5 pm local ti Support available from 9 am to 5 pm local time me Au Aust stri ria a 43 72 088 3104 43 72 088 3104 Canada Canada 1 855 624 9084 toll free in French 1 855 624 9084 toll free in French China China 86 010 84 054 ...

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