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©2017 Extractor Corporation

115-V 20-Amp 60-Hz SUITMATE

®

 Unit

14

MECHANICAL ASSEMBLIES

115-V 20-Amp 60-Hz SUITMATE

®

 Unit

Note: 

 Always turn off the power at the circuit breaker – place a lockout tag on the circuit breaker panel indicating that 

the breaker is not to be turned on except by authorized personnel – and disconnect the electrical connections before 
doing any work on the S

8

IT

0

ATE

®

 unit. Simply turning off a switch is NOT enough. Use only proper tools, test 

e

T

uipment, and work practices when servicing the SUIT

0

ATE

®

 unit.  

If there are questions concerning proper tools, equipment or practices, please call the factory for recommendations at: 
(Telephone) 800-553-3353, (Fax) 847-742-3552 or (Email) [email protected]

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ue to critical tolerances, use only speci

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ed replacement parts. See the SUIT

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ATE

®

 UNIT 

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ARTS AN

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 ASSE

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IES 

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IST on page 50 of this manual.

Some disassembly and assembly procedures have not been included, as the procedures seem to be self-evident.

REMOVE SUITMATE

®

 UNIT FROM THE WALL MOUNT BRACKET

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),567

 prior to performing any electrical or mechanical maintenance.

• Turn off the main electrical power to the unit – place a lockout tag on the circuit breaker panel indicating that 
   the breaker is not to be turned on except by authorized personnel – and disconnect the unit before doing any 
   work on the SUITMATE

®

 unit. Simply turning off a switch is NOT enough.

• Consult the individual sections in this manual to determine the exact parts and fasteners that will be required 
   for installation of mechanical components.

CAUTION!

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 unit.

EXTERNAL ELECTRICAL SERVICE

If the unit’s electrical service is coming into the unit from outside the unit, it will be necessary to disconnect the 
incoming electrical service from the power source. Prior to disconnecting the electrical service make certain 
that the power source is turned off and locked out! Disconnect the incoming liquid tight raceway or cable from 
the power source.

EXTERNAL PLUMBING SERVICE

If the unit’s plumbing service uses the factory supplied Drain Hose or is connected from outside the unit, it will 
be necessary to disconnect the drain hose or piping from its external hookup.

INTERNAL ELECTRICAL AND PLUMBING SERVICE

If the SUITMATE

®

 unit was installed with internally connected plumbing and electrical connections:

1) Remove the cover of the weatherproof Junction Box that contains the GFCI; remove the GFCI; disconnect 
    the external source ground wire and the power feed lines from the GFCI terminals marked 

³

Line”. Retain the 

    weatherproof Junction Box cover and fasteners for reinstallation.
2) Disconnect the power feed liquid tight raceway or cable from the Junction Box and the internally connected 
    drain hose.
3) Remove the lower fasteners anchoring the unit to the wall.
4) Remove the SUITMATE

®

 unit from the Wall Mount Bracket by 

¿

rmly grasping the sides of the Case bottom 

    and gently lifting straight up until the unit clears the upper back lip of the Wall Mount Bracket. Take the 
    SUITMATE

®

 unit to a workbench.

REINSTALL THE SUITMATE

®

 UNIT

CAUTION!

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 out 

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68,70$7(

®

 unit.  

Return the SUITMATE

®

 unit to its proper location and reconnect the unit by reversing the procedures above.

Note: 

0

ake certain the unit is level. If it is not level, remove the unit, ad

M

ust the 

:

all 

0

ount 

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racket and re-hang the 

unit. A level installation is necessary to minimize vibration and insure proper drainage of wastewater. 

Summary of Contents for Swimsuit Water Extractor 115V

Page 1: ...115V 60Hz Manual Installation Maintenance...

Page 2: ......

Page 3: ...Wall Mount Bracket 14 Reinstall SUITMATE to the Wall Mount Bracket 14 Top and Sub Top Assemblies 15 Lid 19 Actuator Screw 19 Riser Cable Assembly 21 Drive Unit Assembly 23 Liner 25 Brake Rods Basket H...

Page 4: ...and correctly If no speci c reassembly instructions are given simply reverse the disassembly procedure IMPORTANT INSTALLATION OPTIONS Prior to installation of the SUITMATE unit determine how the utili...

Page 5: ...DRAINAGE section of these instructions page 5 to determine an appropriate location 5 The unit should be wired to a 115 V AC 20 Amp 60 Hz dedicated circuit Consult the PROPER ELECTRICAL CONNECTIONS se...

Page 6: ...the material protecting the SUITMATE motor The upper back lip of the SUITMATE unit should be lowered down and centered on the Wall Mount Bracket After the unit is cen tered push down on the back of th...

Page 7: ...standard compression type plumbing ttings There is room inside of the stainless steel housing for the use of a standard P type plumbing connection The waste outlet should be located in the wall behind...

Page 8: ...UND GREEN SCREW HOT WHITE HOT NEU LOAD BLACK AEC1815 GFCI WHITE AEC1813 From GFCI To Motor BLACK AEC1843 From Timer To Micro Switch MICRO SWITCH OPEN GREEN or GREEN YELLOW AEC2061 From GFCI To Motor R...

Page 9: ...circuit using an A C voltmeter set to the appropriate range measure across the LINE side of the GFCI 2 Ensure that the GFCI switch is in the ON position The RESET button should be depressed and a smal...

Page 10: ...t of internal utilities 4 After the SUITMATE unit is hooked over the upper bracket move it side to side so the center hole in the bottom channel is over the vertical line drawn in Step 2 Wall Sign Sug...

Page 11: ...g a Mix a disinfecting concentrate at the manufacturer s recommended strength in a gallon bucket of water b Clean the inside of the unit by spinning a small soft towel soaked in the cleaner Repeat thi...

Page 12: ...use a Scotch Brite pad or medium grade steel wool to remove them Take care to rub stains out by going with the grain of the case up and down not sideways Follow stain removal by polishing the Case a s...

Page 13: ...ess steel box Remove the box cover The Micro Switch is located on the right hand side of this box and has a small wire cable attached to a copper arm Check if the Micro Switch is engaging properly by...

Page 14: ...upright position the Timer is faulty and should be replaced To check the adjustment on the Micro Switch please refer to Page 49 in this manual Problem The unit is leaking The SUITMATE unit does not ha...

Page 15: ...bstruction within the unit To test for a faulty Timer please follow the instructions on Page 47 for bypassing the timer If the unit functions normally once the timer is bypassed the timer should be re...

Page 16: ...unit s electrical service is coming into the unit from outside the unit it will be necessary to disconnect the incoming electrical service from the power source Prior to disconnecting the electrical s...

Page 17: ...ollowing the instructions beginning on Page 14 2 Place the SUITMATE unit in an upright position 3 Lift the Lid Remove the Black Rubber Brake Tips from the 2 Brake Rods If damaged they must be replaced...

Page 18: ...or Corporation 115 V 20 Amp 60 Hz SUITMATE Unit 16 ALUMINUM POP RIVET 3 AEC1240 SUB TOP ASSEMBLY EC6 TURNBUCKLE NUT RISER SHUTTLE ASSEMBLY EC7 RISER CABLE ASSEMBLY EC8 1 AEC1807 SUB TOP GASKET 1 AEC13...

Page 19: ...ds 3 Push the Sub Top down over the Brake Rods 4 Push the Riser Cable Turnbuckle up and through the hole in the Riser Shuttle 5 Reattach the Nut removed in step 1 above to the Turnbuckle that is attac...

Page 20: ...RN NUT 1 AEC1803 HINGE PIN LEFT 1 BEC1403 1 AEC1405 S S ACTUATOR SCREW BLACK O RING 2 AEC1416 1 AEC1704 S S LOCKWASHER 1 BEC1404 HINGE PIN RIGHT AEC 1205 6 BLACK ALUMINUM RIVET AEC1235 TIMED UNIT INST...

Page 21: ...rill out each rivet c Chisel off the rivet heads Make certain the rivets are completely removed 7 Remove the hinge pin through the metal Lid Set the Left Hinge Pin aside for reassembly later 8 Remove...

Page 22: ...1 BEC1207 RISER CABLE TURNBUCKLE STUD NOT USED OFFSET CONNECTOR 1 AEC1212 SCREW 2 AEC1831 MACHINE NUT 1 AEC1807 TURNBUCKLE BOX 1 BEC1207 MICRO SWITCH MICRO SWITCH BOX COVER 1 AEC1245 1 AEC1304 RISER S...

Page 23: ...have been removed from the Liner 2 Reinstall Sub Top Assembly Page 17 before starting with the Riser Cable replacement 3 Drop the new Riser Cable with Turnbuckle down through the conduit to the Micro...

Page 24: ...REMOVAL OF SHOCK MOUNT SUITMATE UNIT BOTTOM VIEW OF L1 L2 Black Wire terminated with Insulated Connector Secured to this terminal L1 Green Yellow Wire secured to Motor Frame with Green Hex Head Screw...

Page 25: ...unscrewing the 90o conduit connector from the Motor 11 Return the SUITMATE unit to its upright position 12 Remove the three sets of Hex Nuts and Lock Washers that hold the Drive Unit to the Case Set t...

Page 26: ...2017 Extractor Corporation 115 V 20 Amp 60 Hz SUITMATE Unit 24 BLACK DRAIN HOSE 1 AEC1248 S S HOSE CLAMP 1 AEC1249 FOAM STRIP 4 AEC1244 BLACK PLASTIC LINER 1 DEC1213 CASE 1 DEC1201 FOAM STRIP 1 AEC124...

Page 27: ...n Page 23 4 Place the SUITMATE unit on its face to expose the bottom of the unit 5 If the factory supplied drain hose was used unscrew the hose clamp that holds the plastic drain tube to the Liner dra...

Page 28: ...Amp 60 Hz SUITMATE Unit 26 SHORT SPRING 2 AEC1622 COMPRESSION S S THREADED BRAKE ROD 2 AEC1620 BRAKE LEVER ARMS MOUNTING PLATE WITH MOTOR 1 BEC1502 S S LOCKNUT 2 AEC1624 1 EC18 BASKET HUB AND 1 AEC15...

Page 29: ...n be clearly seen 7 Use a hammer and a 3 16 drift punch to remove the Hub Roll Pin that holds the Basket Hub and Brake Disc Assembly to the Motor shaft A new Hub Roll Pin is required for reassembly Pa...

Page 30: ...2017 Extractor Corporation 115 V 20 Amp 60 Hz SUITMATE Unit 28 BASKET AND HUB ASSEMBLY 1 EC20 HUB S S SCREW 3 AEC1703 S S LOCKWASHER 3 AEC1704 1 BEC1702 S S BRAKE DISC...

Page 31: ...ng on Page 27 5 Remove the 3 screws and washers from the bottom of the Hub Assembly Set them aside for reassembly 6 Remove the Brake Disc from the Hub The Brake Disc may have to be tapped off using a...

Page 32: ...E HINGE WHITE PLASTIC SPRING 2 AEC1612 WHITE PLASTIC BUSHING PLATE ASSEMBLY 1 EC17 MOTOR MOUNTING 2 AEC1609 FLAT WASHER BRAKE LEVER ASSEMBLY 2 EC16 2 AEC1603 BRACKET 1 AEC1823 S S POP RIVET 1 AEC1601...

Page 33: ...washer and plastic bushing It is recommended that the compression spring be replaced with a new ong Compression Spring AEC 2 6 Remove the rivet that holds the Brake Lever Assembly to the Brake Suppor...

Page 34: ...F SUITMATE UNIT OF THE ALUMINUM SPACER AEC1822 RING MUST BE ALIGNED AGAINST THE END NOTE THE SIDE OF THE SHOCK BUMPER TO DRIVE UNIT CONNECTOR POSITION OF ELECTRICAL AEC1202 HEX NUT 3 MOUNT 3 SHOCK AEC...

Page 35: ...b Top Assemblies See instructions beginning on Page 15 3 Remove Drive Unit Assembly See instructions beginning on Page 23 4 Remove the S S Hex Nut that secures the Shock Mount to the Shock Bumper Ring...

Page 36: ...F SUITMATE UNIT OF THE ALUMINUM SPACER AEC1822 RING MUST BE ALIGNED AGAINST THE END NOTE THE SIDE OF THE SHOCK BUMPER TO DRIVE UNIT CONNECTOR POSITION OF ELECTRICAL AEC1202 HEX NUT 3 MOUNT 3 SHOCK AEC...

Page 37: ...other two See ottom 9iew of Drive Unit on Page 3 for details 6 Remove the rivet that holds the Shock Bumper Ring to the Motor Mounting Plate a Punch out center of the rivet with a small drift punch b...

Page 38: ...LY 1 EC23 THIS SHOCK BUMPER RING IN POSITION SPACER IT IS REQUIRED TO KEEP NOTE LOCATION OF ALUMINUM CASE ASSEMBLY 1 EC12 FRONT FACE OF UNIT AND 3 LOCK WASHERS AEC1238 CONSISTING OF 3 NUTS AEC1224 DRI...

Page 39: ...LOCATION OF THIS SPACER AS REINSTALLATION AT PROPER LOCATION IS A REQUIREMENT THE SIDE OF THE SHOCK BUMPER MUST BE ALIGNED AGAINST THE END OF THE ALUMINUM SPACER MOUNTING PLATE BRAKE LEVERS ASSEMBLY E...

Page 40: ...ured to the Green Ground Screw and Ground Terminal of the Motor The Black Clip should be plugged on to the terminal so the white arrow points to 115V Black Wire with Female Flag Connector secured to t...

Page 41: ...move the 4 Hex Head Bolts Lock Washers and Motor Mount Spacers that hold the Motor to the Mounting Plate Note Examine the placement of the 4 spacers especially the AEC 822 Aluminum Spacer next to the...

Page 42: ...2017 Extractor Corporation 115 V 20 Amp 60 Hz SUITMATE Unit 40 BOTTOM VIEW OF SUITMATE UNIT BACK OF UNIT 2 AEC1820 GFCI MOUNTING SCREWS GFCI...

Page 43: ...e unit without removing the unit from the wall o tKiV 567 Make certain you have all the correct parts and fasteners necessary for correct installation Parts used in this process 1 AEC1821 GFCI 115V 60...

Page 44: ...E BLACK S S NUT 2 AEC1804 AEC1250 GASKET S S STAR LOCK 1 AEC1810 AEC1843 TURNBUCKLE SOLD AS EC8 RISER CABLE ASSEMBLY RISER CABLE NYLON STUD SPACER 2 AEC1809 TURNBUCKLE NUT 2 AEC1807 Included with AEC1...

Page 45: ...the Nuts and Lock Washers to access the Micro Switch Set the hardware aside for reassembly 6 Remove the Micro Switch from the mounting studs REPLACE MICRO SWITCH 1 Remove the wires one at a time and p...

Page 46: ...04 AEC1250 GASKET S S STAR LOCK 1 AEC1810 AEC1843 TURNBUCKLE SOLD AS EC8 RISER CABLE ASSEMBLY RISER CABLE NYLON STUD SPACER 2 AEC1809 TURNBUCKLE NUT 2 AEC1807 Included with AEC1810 MICRO SWITCH SCREWS...

Page 47: ...ounting studs Use the 4 Spacers 2 Nuts and 2 Lock Washers previously removed to secure the new Timer Note Do not over tighten the Nuts 3 Replace the Micro Switch Box Cover and secure it in place using...

Page 48: ...1 BEC1207 RISER CABLE TURNBUCKLE STUD NOT USED OFFSET CONNECTOR 1 AEC1212 SCREW 2 AEC1831 MACHINE NUT 1 AEC1807 TURNBUCKLE BOX 1 BEC1207 MICRO SWITCH MICRO SWITCH BOX COVER 1 AEC1245 1 AEC1304 RISER S...

Page 49: ...out EeIoUe EeJinninJ ZoUN on tKe 68 70 7 unit CHECKING MICRO SWITCH ALIGNMENT 1 Stand the unit upright and reaching from the rear push the Lid down on the top of the unit to determine if the Riser Cab...

Page 50: ...2017 Extractor Corporation 115 V 20 Amp 60 Hz SUITMATE Unit 48 DRIVE UNIT ASSEMBLY EC24 EC3 SUITMATE UNIT ASSEMBLY DEC1201 CASE SUB TOP ASSEMBLY EC6 WITH LID ASSEMBLY EC4 TOP EXPLODED VIEW...

Page 51: ...Assembly Basket Hub Disc Brake Assembly EC22 Basket Assembly EC20 EC18 Mounting Plate with Brake Lever Arms Assembly EC10 Switch Box Assembly EC2 Top Assembly EC12 EC24 Drive Unit Assembly Case Assem...

Page 52: ...66 7 3 Comes with BEC1303 29 56 5 6 5 5 7 685 6 6 5 9 7 1 5 5 1 7 5 3 2 7 8 6 6 6 6 6 5 9 7 68 723 6 7 7 9 5 0 8 1 0 8 5 6 5 66 0 5 6 5 6 9 7851 8 62 6 7851 8 187 QXW PD EH VROG VHSDUDWHO 6 7 2 66 0...

Page 53: ...1810 62 67 7 7 0 5 RWKHU SDUWV UHTXLUHG IRU LQVWDOODWLRQ 6 6 678 187 5 6 2 5 7 6 6 6 1 21 678 63 5 5 2 7 1 1 2 7 8 6 1 5 5 2 7 1 1 2 7 8 6 1 5 7 5 2 7 1 1 2 7 8 6 1 5 5 2 7 1 1 2 7 8 6 1 5 5 6 1 0 6 6...

Page 54: ...7 1 8 2 0 5 2 7 2 0 0 6 6 5 9 5 5 1 3 1 1 6 8 7 6 3 7 1 21 6 5 6 6 5 9 7 1 5 3 6 1 2 6 6 5 3 0 2 6 6 6 6 7 6 5 1 6 8 7 6 3 7 6 7 1 8 66 0 6 7 1 5 6 66 0 6 7 66 0 6 6 5 6 5 6 1 3 6 6 6 6 2 6 5 5 9 81...

Page 55: ...20 Amp 60 Hz SUITMATE Unit 53 SUITMATE UNIT PARTS AND ASSEMBLIES LIST 115 V 20 Amp 60 Hz SUITMATE Unit NOTE Please contact Extractor Corporation at 800 553 3353 if there are any questions in regards...

Page 56: ...formed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Monthly Date Performed By Date Performed By Date Performed By Date Performed By Da...

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Page 58: ...v052017...

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