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7

M

INI

-S

PACE

 EC I

NSTALLATION

, O

PERATION

 

AND

 M

AINTENANCE

 M

ANUAL

NOTE

Placement of the floor or ceiling registers is 
important. If they are too close to the unit, the supply 
air will be recirculated back to the unit before it has 
circulated throughout the space.

See Figure 3. The unit is designed to be located on top of the 
fl oor (typically upfl ow) or on a raised fl oor (typically downfl ow). 

The Mini-Space EC has a frame and panel construction 
for unit rigidity and full service accessibility while the unit is 
mounted in place. Ensure the mounting surface is capable of 
supporting the weight of the equipment. Before mounting the 
unit, refer to the installation drawing for the weight of your unit.

If a fl oor stand is employed, (described in section 2.5.1, “Floor 
Stand”  refer to the installation drawing provided and cut out 
the raised fl oor to match the unit’s overall base dimension. 
If a fl oor stand is not selected, use the installation drawing 
and cut out the raised fl oor to match the blower discharge 
opening and cut out the holes required for piping and wiring 
through the raised fl oor.

CAUTION 

Ensure the mounting surface can support the 
weight of the equipment. On some raised floor 
installations a fl oor stand is required, depending on 
the load capacity of the existing raised fl oor. Before 
mounting the unit, refer to the weight table on the 
installation drawing. Equipment must be level to 
operate properly.

2.4.1 Outdoor 

Equipment

Before installing outdoor equipment, refer to the installation 
manual provided with the equipment. Install the equipment 
(remote condenser, fl uid cooler, pump package) in a secure 
location where it cannot be tampered with and the main 
power disconnect switch cannot be inadvertently turned 
off. Provide a solid base capable of supporting the weight of 
the equipment. Mount the equipment to the base to prevent 
it from moving during operation. It is recommended that 
outdoor equipment be mounted with vibration isolators to 
reduce the vibration transmitted to the mounting surface.

Locate remote condenser/condensing units where the 
blower(s) are not likely to draw dirt and debris into the coil 
fi ns. There should be at least 24 inches of clearance around 
the condenser to ensure adequate airfl ow to the coil. 

Install a pump package (if applicable) in accordance with the 
installation manual and piping diagram provided with the unit. 
The pump should be at least 3 feet below the height of the 
expansion tank. Do not form piping loops adjacent to the pump.  
Avoid piping very rigid lines.

2.5 

Optional Equipment (Field Installed)

NOTE

Do not mount any optional equipment on unit access 
doors.

2.5.1  

Floor 

Stand

Install the optional fl oor stand directly on the sub-fl oor, ensuring 
the side with the “FRONT” label is facing the same direction 
as the front of the unit (see Figure 4). Refer to the fl oor stand 
assembly drawing for the dimensions required to cut the raised 
fl oor. The fl oor stand is designed with adjustable feet on all the 
legs, allowing for leveling and overall height adjustment. Refer 
to the fl oor stand assembly drawing for minimum and maximum 
height adjustability of your fl oor stand. To adjust the height, fi rst 
loosen the middle nuts on each leg. Next, turn the top hex nuts 
to raise or lower the fl oor stand. Once the fl oor stand is level 
and even with the raised fl oor, lock all feet in place by tightening 
the middle hex nuts against the top hex nuts. 

"FRONT" LABEL

THREADED ROD

MIDDLE HEX NUT

TOP HEX NUT

FLOOR STAND LEG

2.5.2 Plenum 

Box 

Assembly

If an optional 2- or 3-way air distribution plenum box is 
purchased it is typically shipped loose. To install a plenum 
box, fi rst apply a strip of sealing foam around the top fl ange 
of the A/C unit or run a bead of silicone sealant. Place the 
plenum assembly on top of the unit (see Figure 6). Attach the 
plenum with self-tapping screws (customer supplied). Holes 
are pre-drilled in the plenum box. Remove the front grille for 
access to the mounting holes.

2.5.3 Remote 

Display

An 

 controller is supplied with the Mini-Space EC system. 

As an option, a factory supplied control panel may be remote 
mounted. For mounting and wiring instructions, refer to the 
system drawings and 

 controller manual sent in the data 

package with your unit.

Figure 4.  

 Optional Floor Stand Installation

Summary of Contents for SCS-018

Page 1: ...Mini Space EC DX and CW 4 12 kW Systems Vertical Floor Mounted 60 Hz Data Installation Operation and Maintenance Manual...

Page 2: ...d reproduced or translated into another language for use by anyone other than the owner of the equipment for which this manual is written without the prior written consent of STULZ Air Technology Syst...

Page 3: ...er Glycol Chilled Water and Hot Water Reheat Piping 12 2 7 3 Pump Package 12 2 7 4 Condensate Drain Line 12 2 7 4 1 Gravity Drain 12 2 7 4 2 Condensate Pump 12 2 7 5 Humidi er 12 2 8 Utility Connectio...

Page 4: ...lacement 29 4 3 4 5 Filter Replacement 30 5 0 Product Support 30 5 1 Technical Support 30 5 2 Obtaining Warranty Parts 30 5 3 Obtaining Spare Replacement Parts 31 Figures Figure 1 Typical Up ow Intern...

Page 5: ...ear return and front discharge The basic cabinet height remains the same 72 8 regardless of the con guration An optional plenum box may be selected for up owand rear return units only which adds an ex...

Page 6: ...ice or repairs WARNING Refrigerant R410A is used with this equipment Death or serious injury may result if personnel fail to observe proper safety precautions Great care must be exercised to prevent c...

Page 7: ...the front access door which is locked in three places To open the front door turn the door locks with the triangular key wrench provided The front door is also safetyinterlocked with the main power d...

Page 8: ...t output status monitoring Full integrated control of cooling Multi system control and remote communica tion with building management systems TheE controllerismountedinsidetheunitelectricbox User inte...

Page 9: ...specified otherwise by the customer The duct connection plate or plenum box if applicable are placed on top of the air conditioner inside the unit s carton Removeandstoretheseitemsinasafeplace unless...

Page 10: ...i Space EC unit is shipped on a skid to facilitate moving priorto installation The unit should always be stored indoors in a dry location prior to installation CAUTION When moving the unit it must be...

Page 11: ...g surface Locate remote condenser condensing units where the blower s are not likely to draw dirt and debris into the coil ns There should be at least 24 inches of clearance around the condenser to en...

Page 12: ...y drain pan located beneath the unit STULZ provides two types ofwater detectors installed as described below Spot type water detector Remove the protective cover and connect two control wires totheter...

Page 13: ...ce between the evaporator and the condenser condensingunit Eachvalve ttingandbendinthe refrigerant line must be considered in this calculation Refer to the following chart provided for determining the...

Page 14: ...OTTOM DISCHARGE TOP FREE RETURN BOTTOM DISCHARGE RETURN AIR INLET SUPPLY AIR OUTLET TOP DUCTED RETURN BOTTOM DISCHARGE SUPPLY AIR OUTLET RETURN AIR INLET DUCT RETURN AIR INLET SUPPLY AIR OUTLET RETURN...

Page 15: ...atterns SUPPLY AIR OUTLET RETURN AIR INLET SUPPLY AIR OUTLET DUCT RETURN AIR INLET REAR DUCTED RETURN SUPPLY AIR OUTLET DUCT RETURN AIR INLET FRONT FREE RETURN DUCT RETURN AIR INLET SUPPLY AIR OUTLET...

Page 16: ...e discharge line to prevent back ow that may damage the pump on shut down Install a ball valve in the suction and discharge lines for maintenance purposes 2 7 4 Condensate Drain Line 2 7 4 1 Gravity D...

Page 17: ...nimum circuit ampacity MCA forwire sizing andthe maximumfuse or HACR Heating Air Conditioning Refrigeration breaker size MAX FUSE CKT BKR for circuit protection The unit s nameplateislocatedinsidethec...

Page 18: ...ires are connected in this manner A ground lug is provided in each unit nearthe non fused main powerdisconnect switch Prior to unit operation an adequate unit to earth ground must be connected to the...

Page 19: ...aller must also wire control conductors from the terminal board in the A C unit to the control terminal board in the remote condenser electric box Refer to the electrical drawing forthe correct number...

Page 20: ...IN POWER SUPPLY 208 460V 1PH 3PH 60Hz MODELS CC 041 121 W G INTERCONNECTING FIELD WIRING TO BE INSTALLED IN ACCORDANCE WITH NFPA 70 N E C L3 L1 L2 Figure 10 Interconnecting Field Wiring Remote Condens...

Page 21: ...luding newly installedorexistingpiping Thepumpmustbeingood operating condition Ensure it contains clean fresh oil Manufacturers recommend you change the oil in the pump regularly to maintain its abili...

Page 22: ...cess of evacuating the system this time with a goal of achieving a 250 micron vacuum or less Close the vacuum pump isolation valve Whenyou can hold thevacuum at 500 microns or lower for at least 2 hou...

Page 23: ...CAUTION Remove the blockage from the air intake of the condenser 10 Fill out the applicable sections of the Warranty Regis tration and Start Up Checklist 2 9 4 4 30 F Ambient Applications NOTE For un...

Page 24: ...to ow from the condenser to the receiver When using this method of head pressure regulation there mustbeenoughrefrigerantinthesystemtoensureadequate chargeatthelowestexpectedambienttemperatureinwhich...

Page 25: ...suction low side of the compressor as it operates in full hot gas bypass operation The valve is factory set and noadjustmentshouldbenecessary Ifadjustmentisrequired blockonehalfofthecoilandremoveadju...

Page 26: ...rs might be requiredto see adesired level orrise ofhumid ityinthe conditioned space Once room conditions have beenprogrammedorset arepeatvisittotheconditioned site may be required to ensure the humidi...

Page 27: ...R410A refrigerant is exposed to flame Always ensure adequate ventilation during refrigeration repairs WARNING Always recover all refrigerant prior to any system repairs Failure to do so may result in...

Page 28: ...r a long period do not attempt to start the condensing unit until eight hours after applyingpower Thisallowsenoughtimeforallliquid refrigerant to be driven out of the compressor This is especially imp...

Page 29: ...k for and clear any obstructions across or in the supply discharge air stream 3 Check correct rotation of evaporator blower b Temperature setting too low Increase temperature setpoint 68 F min c Disch...

Page 30: ...rior to adding to system Remove solution and premix Re ll system Condenser Pressure Too Low a Loss of refrigerant indicated by bubbles in sight glass Locate and repair leak Recharge system b Condenser...

Page 31: ...ated Check for supply registers that may be too close to thermostat Relocate if necessary Heater Inoperative a Fuses blown Check for short circuit replace fuse b Temperature set too low Increase tempe...

Page 32: ...een opened Ifa burnoutoccurred theoilwillbeblackandacidic Amechanical failurewill have no burned odorandthe motorwill attemptto run An abnormal or excessive noise may be present Analyzing the oil is t...

Page 33: ...system through the access valve on the suction line lter drier 8 Turn on power at the main power disconnect switch and start the system at the controller 9 Thepermanentlyinstalledsuctionline lter drie...

Page 34: ...Technical Support Department is dedicated to the prompt reply and resolution of issues experienced with supplied equipment Please contact 888 529 1266 Monday through Friday from 8 00 a m to 5 00 p m...

Page 35: ...ntplaceontheexternalpackaging of the returned part 5 3 Obtaining Spare Replacement Parts Maintaining a recommended spare parts inventory is an industrybestpracticeforcriticalfacilities On sitespareski...

Page 36: ...ean Condensate Pump Annually Refrigerant Systems Chilled Water Systems Inspect Glycol System for Leaks and Corrosion Inspect Chilled Water System for Leaks and Corrosion Conduct a Complete Check of Al...

Page 37: ...uality in w g Inches of Water Gauge kVA Kilo Volt Amps kW Kilowatt LEWT Low Entering Water Temperature LRA Locked Rotor Amps MAX CKT BKR Maximum Circuit Breaker MAX FUSE Maximum Fuse MCA Minimum Circu...

Page 38: ...34 MINI SPACE EC INSTALLATION OPERATION AND MAINTENANCE MANUAL Notes...

Page 39: ...35 MINI SPACE EC INSTALLATION OPERATION AND MAINTENANCE MANUAL Notes...

Page 40: ...1034 28918 Legan s Madrid STULZ France S A R L 107 Chemin de Ronde 78290 Croissy sur Seine info stulz fr STULZ S p A Via Torricelli 3 37067 Valeggio sul Mincio VR STULZ CHSPL India Pvt Ltd 006 Jagrut...

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