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22

M

INI

-S

PACE

 EC I

NSTALLATION

, O

PERATION

 

AND

 M

AINTENANCE

 M

ANUAL

3.0  

START-UP/COMMISSIONING

3.1 Operation

For new installations, ensure the unit is ready to operate 
before starting it by completing the Start-up Checklist.

NOTE

A Warranty Registration and Start-up Checklist 
is provided in the unit data package. It should be 
completed during start-up and sent to STULZ. 
This checklist should be used as a guideline for 
items that need to be confi rmed during start-up.

Start-up must be performed by a journeyman refrigeration 
mechanic or air conditioning technician.

3.2 

Step-by-Step Start-Up Instructions

1.  Replace all removed access panels and equipment prior 

to performing the start-up checks.

2.  Apply power to the precision A/C system at the main 

power disconnect switch. Turn the system on at the 
controller.

3.  Ensure that all blowers and fans are rotating correctly 

and freely without any unusual noise.

NOTE

The compressor may have a time delay on start-up.

Water/glycol-cooled units have a head pressure 
regulating valve that has been factory set. A valve 
adjustment may be required based on water 
temperatures or water/glycol fl ow conditions at 
your site. Valve adjustments are made through 
the 

E

2

 controller. Refer to the 

STULZ E

2

 Series 

Microprocessor Controller Operators Manual

 

for  instructuions. 

4.  Test cooling operation by adjusting the temperature 

setpoint below the actual room temperature. The com-
pressor should come on (in DX units) and the discharge 
air should feel cooler than the return air.

5.  Test heating operation by adjusting the temperature 

setpoint above the actual room temperature. The source 
of heat should be energized to increase discharge air 
temperature.

6. Test 

humidifi cation operation by creating a demand for 

humidifi cation. Use an amp meter to determine current 
draw of humidifi er. Visually check for vapor leaving the 
steam head or feel if the cylinder is warm to verify if the 
humidifi er is operational. In all cases, one to six hours 
might be required to see a desired level or rise of humid-

ity in the conditioned space. Once room conditions have 
been programmed or set, a repeat visit to the conditioned 
site may be required to ensure the humidifi er is meeting 
the room’s requirements.

7. Test 

dehumidifi cation operation by creating a demand 

for dehumidification. Decrease the dehumidification 
setpoint 10% below the actual room conditions. The 
compressor circuit will be energized to begin the dehu-
midifi cation process. While in this mode, the room tem-
perature may decrease and the reheat function may ac-
tivate. As conditions in the room change, you may have to  
readjust the setpoint as you check the operation. An 
adequate heat load within the space is required. 

8.  To verify electric reheat, use an amp meter on the heater 

circuit to determine if the heater is operational. For hot 
gas reheat, use a voltmeter and a point-to-point method 
to verify the control signal has energized the hot gas 
reheat solenoid coil. For hot water reheat, verify that the 
control signal has energized the control valve and the 
temperature of the steam or water has decreased as it 
passes through the unit. 

In all cases, one to six hours might be required to see a 
desired level or decrease of humidity in the conditioned 
space. Once room conditions have been programmed or 
set, a repeat visit to the conditioned site may be required 
to ensure the dehumidifi cation mode is meeting the 
room’s requirements.

3.3 Unit 

Shutdown

To shut down the unit, command the shutdown from the BMS 
managing the unit or use the graphic  terminal connected to 
the unit controller to power down the unit, as described in the 

STULZ E

2

 Series Microprocessor Controller Operators 

Manual

.

To perform an emergency shutdown, set the main power 
disconnect switch to the Off position. 

3.4 

Microprocessor Controller  
Programming

The microprocessor controller is factory programmed based 
on the optional features selected. Most applications require 
no fi eld start-up or program adjustment beyond setting the 
current date and time. Separate operating instructions for 
the controller have been sent with your unit, including each 
feature’s factory “default” setting and the available adjustment 
range, if applicable.

Summary of Contents for SCS-018

Page 1: ...Mini Space EC DX and CW 4 12 kW Systems Vertical Floor Mounted 60 Hz Data Installation Operation and Maintenance Manual...

Page 2: ...d reproduced or translated into another language for use by anyone other than the owner of the equipment for which this manual is written without the prior written consent of STULZ Air Technology Syst...

Page 3: ...er Glycol Chilled Water and Hot Water Reheat Piping 12 2 7 3 Pump Package 12 2 7 4 Condensate Drain Line 12 2 7 4 1 Gravity Drain 12 2 7 4 2 Condensate Pump 12 2 7 5 Humidi er 12 2 8 Utility Connectio...

Page 4: ...lacement 29 4 3 4 5 Filter Replacement 30 5 0 Product Support 30 5 1 Technical Support 30 5 2 Obtaining Warranty Parts 30 5 3 Obtaining Spare Replacement Parts 31 Figures Figure 1 Typical Up ow Intern...

Page 5: ...ear return and front discharge The basic cabinet height remains the same 72 8 regardless of the con guration An optional plenum box may be selected for up owand rear return units only which adds an ex...

Page 6: ...ice or repairs WARNING Refrigerant R410A is used with this equipment Death or serious injury may result if personnel fail to observe proper safety precautions Great care must be exercised to prevent c...

Page 7: ...the front access door which is locked in three places To open the front door turn the door locks with the triangular key wrench provided The front door is also safetyinterlocked with the main power d...

Page 8: ...t output status monitoring Full integrated control of cooling Multi system control and remote communica tion with building management systems TheE controllerismountedinsidetheunitelectricbox User inte...

Page 9: ...specified otherwise by the customer The duct connection plate or plenum box if applicable are placed on top of the air conditioner inside the unit s carton Removeandstoretheseitemsinasafeplace unless...

Page 10: ...i Space EC unit is shipped on a skid to facilitate moving priorto installation The unit should always be stored indoors in a dry location prior to installation CAUTION When moving the unit it must be...

Page 11: ...g surface Locate remote condenser condensing units where the blower s are not likely to draw dirt and debris into the coil ns There should be at least 24 inches of clearance around the condenser to en...

Page 12: ...y drain pan located beneath the unit STULZ provides two types ofwater detectors installed as described below Spot type water detector Remove the protective cover and connect two control wires totheter...

Page 13: ...ce between the evaporator and the condenser condensingunit Eachvalve ttingandbendinthe refrigerant line must be considered in this calculation Refer to the following chart provided for determining the...

Page 14: ...OTTOM DISCHARGE TOP FREE RETURN BOTTOM DISCHARGE RETURN AIR INLET SUPPLY AIR OUTLET TOP DUCTED RETURN BOTTOM DISCHARGE SUPPLY AIR OUTLET RETURN AIR INLET DUCT RETURN AIR INLET SUPPLY AIR OUTLET RETURN...

Page 15: ...atterns SUPPLY AIR OUTLET RETURN AIR INLET SUPPLY AIR OUTLET DUCT RETURN AIR INLET REAR DUCTED RETURN SUPPLY AIR OUTLET DUCT RETURN AIR INLET FRONT FREE RETURN DUCT RETURN AIR INLET SUPPLY AIR OUTLET...

Page 16: ...e discharge line to prevent back ow that may damage the pump on shut down Install a ball valve in the suction and discharge lines for maintenance purposes 2 7 4 Condensate Drain Line 2 7 4 1 Gravity D...

Page 17: ...nimum circuit ampacity MCA forwire sizing andthe maximumfuse or HACR Heating Air Conditioning Refrigeration breaker size MAX FUSE CKT BKR for circuit protection The unit s nameplateislocatedinsidethec...

Page 18: ...ires are connected in this manner A ground lug is provided in each unit nearthe non fused main powerdisconnect switch Prior to unit operation an adequate unit to earth ground must be connected to the...

Page 19: ...aller must also wire control conductors from the terminal board in the A C unit to the control terminal board in the remote condenser electric box Refer to the electrical drawing forthe correct number...

Page 20: ...IN POWER SUPPLY 208 460V 1PH 3PH 60Hz MODELS CC 041 121 W G INTERCONNECTING FIELD WIRING TO BE INSTALLED IN ACCORDANCE WITH NFPA 70 N E C L3 L1 L2 Figure 10 Interconnecting Field Wiring Remote Condens...

Page 21: ...luding newly installedorexistingpiping Thepumpmustbeingood operating condition Ensure it contains clean fresh oil Manufacturers recommend you change the oil in the pump regularly to maintain its abili...

Page 22: ...cess of evacuating the system this time with a goal of achieving a 250 micron vacuum or less Close the vacuum pump isolation valve Whenyou can hold thevacuum at 500 microns or lower for at least 2 hou...

Page 23: ...CAUTION Remove the blockage from the air intake of the condenser 10 Fill out the applicable sections of the Warranty Regis tration and Start Up Checklist 2 9 4 4 30 F Ambient Applications NOTE For un...

Page 24: ...to ow from the condenser to the receiver When using this method of head pressure regulation there mustbeenoughrefrigerantinthesystemtoensureadequate chargeatthelowestexpectedambienttemperatureinwhich...

Page 25: ...suction low side of the compressor as it operates in full hot gas bypass operation The valve is factory set and noadjustmentshouldbenecessary Ifadjustmentisrequired blockonehalfofthecoilandremoveadju...

Page 26: ...rs might be requiredto see adesired level orrise ofhumid ityinthe conditioned space Once room conditions have beenprogrammedorset arepeatvisittotheconditioned site may be required to ensure the humidi...

Page 27: ...R410A refrigerant is exposed to flame Always ensure adequate ventilation during refrigeration repairs WARNING Always recover all refrigerant prior to any system repairs Failure to do so may result in...

Page 28: ...r a long period do not attempt to start the condensing unit until eight hours after applyingpower Thisallowsenoughtimeforallliquid refrigerant to be driven out of the compressor This is especially imp...

Page 29: ...k for and clear any obstructions across or in the supply discharge air stream 3 Check correct rotation of evaporator blower b Temperature setting too low Increase temperature setpoint 68 F min c Disch...

Page 30: ...rior to adding to system Remove solution and premix Re ll system Condenser Pressure Too Low a Loss of refrigerant indicated by bubbles in sight glass Locate and repair leak Recharge system b Condenser...

Page 31: ...ated Check for supply registers that may be too close to thermostat Relocate if necessary Heater Inoperative a Fuses blown Check for short circuit replace fuse b Temperature set too low Increase tempe...

Page 32: ...een opened Ifa burnoutoccurred theoilwillbeblackandacidic Amechanical failurewill have no burned odorandthe motorwill attemptto run An abnormal or excessive noise may be present Analyzing the oil is t...

Page 33: ...system through the access valve on the suction line lter drier 8 Turn on power at the main power disconnect switch and start the system at the controller 9 Thepermanentlyinstalledsuctionline lter drie...

Page 34: ...Technical Support Department is dedicated to the prompt reply and resolution of issues experienced with supplied equipment Please contact 888 529 1266 Monday through Friday from 8 00 a m to 5 00 p m...

Page 35: ...ntplaceontheexternalpackaging of the returned part 5 3 Obtaining Spare Replacement Parts Maintaining a recommended spare parts inventory is an industrybestpracticeforcriticalfacilities On sitespareski...

Page 36: ...ean Condensate Pump Annually Refrigerant Systems Chilled Water Systems Inspect Glycol System for Leaks and Corrosion Inspect Chilled Water System for Leaks and Corrosion Conduct a Complete Check of Al...

Page 37: ...uality in w g Inches of Water Gauge kVA Kilo Volt Amps kW Kilowatt LEWT Low Entering Water Temperature LRA Locked Rotor Amps MAX CKT BKR Maximum Circuit Breaker MAX FUSE Maximum Fuse MCA Minimum Circu...

Page 38: ...34 MINI SPACE EC INSTALLATION OPERATION AND MAINTENANCE MANUAL Notes...

Page 39: ...35 MINI SPACE EC INSTALLATION OPERATION AND MAINTENANCE MANUAL Notes...

Page 40: ...1034 28918 Legan s Madrid STULZ France S A R L 107 Chemin de Ronde 78290 Croissy sur Seine info stulz fr STULZ S p A Via Torricelli 3 37067 Valeggio sul Mincio VR STULZ CHSPL India Pvt Ltd 006 Jagrut...

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