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15

M

INI

-S

PACE

 EC I

NSTALLATION

, O

PERATION

 

AND

 M

AINTENANCE

 M

ANUAL

2.8.3.3 Remote 

Water 

Detector

Each remote water detector will require wiring two conductors 
to the control terminal board in the unit electric box. The 
wire insulation must be rated at 600V. Refer to the electrical 
drawing supplied with your unit for proper wire terminations.

2.8.4 Split 

Systems

The following system interconnecting fi eld wiring sections 
detail the number of conductors required for a typical system. 
Additional control conductors may be required depending 
on the options purchased with the equipment. Refer to the 
supplied electrical schematic to determine the total number 
of interconnecting conductors required for your system. It is 
important to note that the control transformer(s) supplied with 
the equipment have been sized and selected based upon the 
expected loads for each system.

CAUTION 

Do not connect any additional loads to the system 
control transformers. Connecting additional loads 
to the factory supplied control transformer(s) may 
result in overloading the transformer(s).

NOTE

All wiring must be provided in accordance with local 
and national electrical codes.

2.8.4.1 Glycol 

Systems

Systems equipped with a glycol-cooled system/pump 
package require fi eld wiring between the glycol unit and 
pump package (see Figure 9). The installer must wire two 
control conductors from the terminal board in the Mini-Space 
EC electric box to the pump package electric box. Refer to 
the electrical drawing supplied with your unit for the number 
of fi eld wires needed and appropriate wire terminations for 
your system.

2.8.4.2 Remote 

Condenser

Systems equipped with a remote condenser require fi eld 
wiring between the Mini-Space EC unit and the remote 
condenser (see Figure 10). Refer to the electrical drawing 
supplied with your unit and the wiring diagram supplied with 
the condenser (typically located in the condenser electric 
box). The installer must provide main power wiring to the main 
power distribution block located in the remote condenser 
control box. A separate equipment ground lug is provided 
in the electric box for termination of the earth ground wire.

The installer must also wire control conductors from the 
terminal board in the A/C unit to the control terminal board 
in the remote condenser electric box. Refer to the electrical 
drawing for the correct number of fi eld wires needed and for 
the appropriate wire terminations for your specifi c unit.

2.9 

System Charging Procedures

2.9.1 Water-Water/Glycol Cooled Systems

No fi eld refrigerant charging is required for fl uid cooled units. 
Observe the following precautions when installing and fi lling 
the water-water/glycol loop:

• 

Clean the piping system before water or water/
glycol is allowed to fl ow through the system.

• 

Mix glycol with water before it is added to the sys-
tem. Use only water/glycol solution with inhibitors 
for corrosion protection.

• 

Bleed all air from the piping system before fi lling 
the water-water/glycol loop. 

1.  Open a vent valve at the highest point of the system. 

2.  Fill the system until the solution is discharging from the 

vent with minimal signs of foaming due to air in the system.

2.9.2 Pump

If a pump is used, ensure the system is fi lled before turning the 
pump on; if the pump is not self-priming, there must be pressure 
on the suction inlet.

CAUTION 

Do not run the pump when dry.

If the pump has no pressure on the discharge side,  leave the 
discharge valve partially shut to create a back pressure in the 
pump so that liquid can build up in the impeller housing (to keep 
the impeller housing from getting too hot). Make sure there is 
always liquid fl owing through the pump to cool the impeller and 
housing. If there is no liquid leaving the pump, shut the pump 
off immediately to prevent damage to the pump. Check for 
proper rotation of the motor, observing the arrow on the side 
of the impeller housing.

2.9.3 Remote 

Air-Cooled 

Systems

Remote air-cooled systems are provided with a dry nitrogen 
holding charge, which must be removed before piping and 
charging the unit. Before charging, check the unit nameplate 
to confi rm the type of refrigerant to use. 

NOTE

Refrigerant charging must be performed by a qualifi ed 
air conditioning technician. 

Mini-Space EC systems use R410A refrigerant.  Refrigerants 
that are multi-component blends like R410A have component 
parts with different volatilities that result in a change in 
composition and saturation temperature as evaporation 
and condensation occur. The composition of liquid R410A 
refrigerant however, remains relatively constant. 

Summary of Contents for SCS-018

Page 1: ...Mini Space EC DX and CW 4 12 kW Systems Vertical Floor Mounted 60 Hz Data Installation Operation and Maintenance Manual...

Page 2: ...d reproduced or translated into another language for use by anyone other than the owner of the equipment for which this manual is written without the prior written consent of STULZ Air Technology Syst...

Page 3: ...er Glycol Chilled Water and Hot Water Reheat Piping 12 2 7 3 Pump Package 12 2 7 4 Condensate Drain Line 12 2 7 4 1 Gravity Drain 12 2 7 4 2 Condensate Pump 12 2 7 5 Humidi er 12 2 8 Utility Connectio...

Page 4: ...lacement 29 4 3 4 5 Filter Replacement 30 5 0 Product Support 30 5 1 Technical Support 30 5 2 Obtaining Warranty Parts 30 5 3 Obtaining Spare Replacement Parts 31 Figures Figure 1 Typical Up ow Intern...

Page 5: ...ear return and front discharge The basic cabinet height remains the same 72 8 regardless of the con guration An optional plenum box may be selected for up owand rear return units only which adds an ex...

Page 6: ...ice or repairs WARNING Refrigerant R410A is used with this equipment Death or serious injury may result if personnel fail to observe proper safety precautions Great care must be exercised to prevent c...

Page 7: ...the front access door which is locked in three places To open the front door turn the door locks with the triangular key wrench provided The front door is also safetyinterlocked with the main power d...

Page 8: ...t output status monitoring Full integrated control of cooling Multi system control and remote communica tion with building management systems TheE controllerismountedinsidetheunitelectricbox User inte...

Page 9: ...specified otherwise by the customer The duct connection plate or plenum box if applicable are placed on top of the air conditioner inside the unit s carton Removeandstoretheseitemsinasafeplace unless...

Page 10: ...i Space EC unit is shipped on a skid to facilitate moving priorto installation The unit should always be stored indoors in a dry location prior to installation CAUTION When moving the unit it must be...

Page 11: ...g surface Locate remote condenser condensing units where the blower s are not likely to draw dirt and debris into the coil ns There should be at least 24 inches of clearance around the condenser to en...

Page 12: ...y drain pan located beneath the unit STULZ provides two types ofwater detectors installed as described below Spot type water detector Remove the protective cover and connect two control wires totheter...

Page 13: ...ce between the evaporator and the condenser condensingunit Eachvalve ttingandbendinthe refrigerant line must be considered in this calculation Refer to the following chart provided for determining the...

Page 14: ...OTTOM DISCHARGE TOP FREE RETURN BOTTOM DISCHARGE RETURN AIR INLET SUPPLY AIR OUTLET TOP DUCTED RETURN BOTTOM DISCHARGE SUPPLY AIR OUTLET RETURN AIR INLET DUCT RETURN AIR INLET SUPPLY AIR OUTLET RETURN...

Page 15: ...atterns SUPPLY AIR OUTLET RETURN AIR INLET SUPPLY AIR OUTLET DUCT RETURN AIR INLET REAR DUCTED RETURN SUPPLY AIR OUTLET DUCT RETURN AIR INLET FRONT FREE RETURN DUCT RETURN AIR INLET SUPPLY AIR OUTLET...

Page 16: ...e discharge line to prevent back ow that may damage the pump on shut down Install a ball valve in the suction and discharge lines for maintenance purposes 2 7 4 Condensate Drain Line 2 7 4 1 Gravity D...

Page 17: ...nimum circuit ampacity MCA forwire sizing andthe maximumfuse or HACR Heating Air Conditioning Refrigeration breaker size MAX FUSE CKT BKR for circuit protection The unit s nameplateislocatedinsidethec...

Page 18: ...ires are connected in this manner A ground lug is provided in each unit nearthe non fused main powerdisconnect switch Prior to unit operation an adequate unit to earth ground must be connected to the...

Page 19: ...aller must also wire control conductors from the terminal board in the A C unit to the control terminal board in the remote condenser electric box Refer to the electrical drawing forthe correct number...

Page 20: ...IN POWER SUPPLY 208 460V 1PH 3PH 60Hz MODELS CC 041 121 W G INTERCONNECTING FIELD WIRING TO BE INSTALLED IN ACCORDANCE WITH NFPA 70 N E C L3 L1 L2 Figure 10 Interconnecting Field Wiring Remote Condens...

Page 21: ...luding newly installedorexistingpiping Thepumpmustbeingood operating condition Ensure it contains clean fresh oil Manufacturers recommend you change the oil in the pump regularly to maintain its abili...

Page 22: ...cess of evacuating the system this time with a goal of achieving a 250 micron vacuum or less Close the vacuum pump isolation valve Whenyou can hold thevacuum at 500 microns or lower for at least 2 hou...

Page 23: ...CAUTION Remove the blockage from the air intake of the condenser 10 Fill out the applicable sections of the Warranty Regis tration and Start Up Checklist 2 9 4 4 30 F Ambient Applications NOTE For un...

Page 24: ...to ow from the condenser to the receiver When using this method of head pressure regulation there mustbeenoughrefrigerantinthesystemtoensureadequate chargeatthelowestexpectedambienttemperatureinwhich...

Page 25: ...suction low side of the compressor as it operates in full hot gas bypass operation The valve is factory set and noadjustmentshouldbenecessary Ifadjustmentisrequired blockonehalfofthecoilandremoveadju...

Page 26: ...rs might be requiredto see adesired level orrise ofhumid ityinthe conditioned space Once room conditions have beenprogrammedorset arepeatvisittotheconditioned site may be required to ensure the humidi...

Page 27: ...R410A refrigerant is exposed to flame Always ensure adequate ventilation during refrigeration repairs WARNING Always recover all refrigerant prior to any system repairs Failure to do so may result in...

Page 28: ...r a long period do not attempt to start the condensing unit until eight hours after applyingpower Thisallowsenoughtimeforallliquid refrigerant to be driven out of the compressor This is especially imp...

Page 29: ...k for and clear any obstructions across or in the supply discharge air stream 3 Check correct rotation of evaporator blower b Temperature setting too low Increase temperature setpoint 68 F min c Disch...

Page 30: ...rior to adding to system Remove solution and premix Re ll system Condenser Pressure Too Low a Loss of refrigerant indicated by bubbles in sight glass Locate and repair leak Recharge system b Condenser...

Page 31: ...ated Check for supply registers that may be too close to thermostat Relocate if necessary Heater Inoperative a Fuses blown Check for short circuit replace fuse b Temperature set too low Increase tempe...

Page 32: ...een opened Ifa burnoutoccurred theoilwillbeblackandacidic Amechanical failurewill have no burned odorandthe motorwill attemptto run An abnormal or excessive noise may be present Analyzing the oil is t...

Page 33: ...system through the access valve on the suction line lter drier 8 Turn on power at the main power disconnect switch and start the system at the controller 9 Thepermanentlyinstalledsuctionline lter drie...

Page 34: ...Technical Support Department is dedicated to the prompt reply and resolution of issues experienced with supplied equipment Please contact 888 529 1266 Monday through Friday from 8 00 a m to 5 00 p m...

Page 35: ...ntplaceontheexternalpackaging of the returned part 5 3 Obtaining Spare Replacement Parts Maintaining a recommended spare parts inventory is an industrybestpracticeforcriticalfacilities On sitespareski...

Page 36: ...ean Condensate Pump Annually Refrigerant Systems Chilled Water Systems Inspect Glycol System for Leaks and Corrosion Inspect Chilled Water System for Leaks and Corrosion Conduct a Complete Check of Al...

Page 37: ...uality in w g Inches of Water Gauge kVA Kilo Volt Amps kW Kilowatt LEWT Low Entering Water Temperature LRA Locked Rotor Amps MAX CKT BKR Maximum Circuit Breaker MAX FUSE Maximum Fuse MCA Minimum Circu...

Page 38: ...34 MINI SPACE EC INSTALLATION OPERATION AND MAINTENANCE MANUAL Notes...

Page 39: ...35 MINI SPACE EC INSTALLATION OPERATION AND MAINTENANCE MANUAL Notes...

Page 40: ...1034 28918 Legan s Madrid STULZ France S A R L 107 Chemin de Ronde 78290 Croissy sur Seine info stulz fr STULZ S p A Via Torricelli 3 37067 Valeggio sul Mincio VR STULZ CHSPL India Pvt Ltd 006 Jagrut...

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