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Stryker MMP200, Installation And Service Manual

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Stryker MMP200 Installation And Service Manual Download Page 114

114   

     

S

17. Servicing Booms

17.1   System operation

The Stryker EDS Boom System uses an electrical pneumatic braking system. The system is intended 

to act as a friction brake, holding the boom in position after desired movement. The brakes require a 

source of compressed air to function. For proper operation the regulator should be set to 80 ±5.0 PSI. 

Caution

To avoid potential damage to the brake bladder, do not set the pressure 

above 80 ±5.0 PSI. 

Pressure is supplied to the brake bladders to engage the brakes. To release the brakes, an air valve is 

pressed, which vents the brake bladder to the atmosphere. The bladder then collapses and releases the 

brake.
The system consists of the following components:

• 

A pressure regulator supplied with the boom pre-install kit.

• 

5/32 inch (4mm) plastic tubing between the various components.

• 

Two push buttons - one for the upper brake, one for the lower brake (and service head for 

articulating systems), both mounted on one of the shelves on the Boom Service Head.  In some 

systems, there may be a second set of controls on the back of the Service Head.

Note

For Legacy systems, the push buttons are air valves.

• 

Two brake bladders for non-articulating systems.  Three brake bladders for articulating systems.

• 

A Tee fitting to split the supply line into both air valves.

• 

For Booms that have StrykeVac, an additional Tee is used to supply air to the StrykeVac.

All components feature quick disconnect style fittings. 
To remove a tube:

• 

Press inward and evenly around the fitting of the tube and pull it out. 

Minimal force is required on the tubing.

Caution

It is recommended to turn off the air for the braking system prior to dis-

connecting the plastic tubing.

Note

Damage to the fitting or tube can occur if you pull too hard on the tubing. When 

replacing or reconnecting tubing, the end of the tubing must be cut flush and 

perpendicular to the tubing.

See the next page for a pictures of the system.

17.2   Troubleshooting

There are two main categories of problems:

• 

Air leaks

• 

Air supply issues 

Refer to the Stryker Documentation System for the most accurate schematics:

Summary of Contents for MMP200

Page 1: ...Booms and Lights July 2011 1004 400 061 REV YB www stryker com Installation and Service Manual ALL OR S SHOULD BE CONSIDERED AS FULLY INTEGRATED WITH VIDEO VOICE ACTIVATION AND INSTRUMENT CONTROL ...

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Page 3: ...ighttouseinformationcontainedinthismanual ifitisobtainedfroman othersourcewithoutrestriction Theinformationsubjecttothisrestrictioniscontainedinallpagesofthismanual June2011StrykerCommunications Allrightsreserved Informationinthisdocumentissubjecttochangewithoutnotice Stryker Strykerlogo Visum andStrykeCam 2areregisteredtrademarksofStryker Allrightsreserved StrykerBoomsandLightsInstallationandServ...

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Page 5: ...sion Box 16 4 2 2 Accessory Box 16 4 2 3 Light Head Boxes 1 and 2 16 4 3 Flat Panel Arms 17 4 4 Booms 17 5 Preparing the Mounting Interface Plate 18 6 Preparing the Suspensions 19 6 1 Installing the Cable Kit for Lights 19 6 2 Surgical Lights 20 6 2 1 Standard Horizontal Arm 20 6 2 2 Extended Horizontal Arm 20 6 2 3 Alternate Light Installation Instructions 21 6 3 Flat Panel 22 6 4 Booms 22 6 5 Ro...

Page 6: ... New Installation Setup 36 9 4 1 RequiredTools 36 9 4 2 Installing USB to RS 232 Adapter for laptops without Serial Ports 36 9 4 3 Connecting a Laptop to the SIDNE Port onVisum LED System 37 9 4 4 Visum LED Main Menu 39 9 4 5 New Installation 39 10 Monitor Assembly 40 10 1 Light Flat Panel or Single Panel installation 40 10 2 Adjusting theYoke 41 10 2 1 Adjusting theWidth 41 10 2 2 Adjusting the H...

Page 7: ...nsion 66 11 4 Boom Arms 67 11 4 1 OSC400 67 11 4 2 OSC600 70 12 Installing Covers 72 12 1 Lights and Flat Panel Suspension 72 12 2 Booms 72 12 3 Tandem 73 12 4 Cable Covers 75 12 4 1 Flat Panel Light Light Suspension 75 12 4 2 Light Flat Panel Suspension Teacup Installation 75 12 4 3 MMP200 OSC400 and OSC600 76 12 4 4 Mounting Motor Ring Covers 77 12 4 5 Replacing Rear End Spring Arm Covers 77 12 ...

Page 8: ... of the Electronic Control System 101 16 5 Plug Allocation 101 16 5 1 Location of the Plug and Diagnostic LEDs on theTerminal 102 16 5 2 Plug Allocation Operating Console and Diagnostic LEDs 103 16 5 3 Plug Locations of the Power Box 103 16 5 4 Connections at the front 104 16 5 5 Connections at the back 105 16 5 6 Connection Structure of Systems 107 16 6 Can BusTroubleshooting 110 16 6 1 Light Blo...

Page 9: ...sions 129 17 7 5 Removing Modules 130 17 7 6 Installing Modules 132 17 8 Replacing the Motor 133 17 9 Electro Pneumatic EP Module 135 17 9 1 Removing the Electro Pneumatic EP Module 135 17 9 2 Installing an Electro Pneumatic EP Module 135 17 10 Generation 1 Service Head 136 17 10 1 Replacing a Shelf with Brake 136 17 10 2 Replacing the Brake Button 138 18 Servicing the LED 140 19 Replacement Part ...

Page 10: ...l Incorrect operation or negligence of safety measures may cause damage to the equipment bodily in jury or death Thoroughly read this manual before use Do not add additional weight to the surgical lights Do not place anything over the surgical lights Do not look directly into the surgical light while powered on 1 2 Warnings 1 Be a qualified trained installer for this equipment 2 Test this equipmen...

Page 11: ...L60601 1 EDS 29AZ Indicates the product is compliant Medical Electrical Equipment with Respect to Electrical Shock Fire and Mechanical Hazard only in accordance with CAN CSA C22 2 No601 1 13PZ Indicates the product is compliant Medical Electrical Equipment with Respect to Electrical Shock Fire and Mechanical Hazard only in accordance with UL60601 1 CAN CSA C22 2 No601 1 Indicates hot surfaces Deno...

Page 12: ...the product must not be disposed of as unsorted municipal waste but should be collected separately Note The device does not contain any hazardous materials Legal regulations may include specifications regarding the disposal of this prod uct We request that you contact Stryker when you plan to withdraw this device from service for discard ...

Page 13: ...ened 3mm Small and large phillips head Small and Large flat head screwdriver 24mm 15 16 inch wrench Snap ring plier adjustable to 15mm Torque Wrench in lbs Torque Wrench ft lbs 3 2 OptionalTools Porta band saw Large hand file 1 2 inch Drill Driver Tape measure Drill bit set Hand tool pouch Adjustable wrench Roofer s square ...

Page 14: ...on Suspension Pallet Accessory Box Light Head Light Head Light Head Light Head Pallet 4 1 1 Suspension Box Light Suspension Suspension Single Dual or Triple Spring Arms Installation Hardware Flat Panel Cable Kit 4 1 2 Accessory Box Wall Control Unit and Cable Kits Power Supply Box 4 1 3 Light Head Boxes Halogen light heads Light Handle Assemblies StrykeCam In Light Camera if purchased Sterilizable...

Page 15: ...pment The equipment will arrive in shipping boxes and may be arranged as depicted in the image below The shipping boxes should contain all the necessary components required to install the Visum LED light system Use the image and list below to determine where each component of the light suspension is packaged Light Head Light Head Light Head Light Head Suspension Accessory Box Suspension Accessory ...

Page 16: ...ble Kit Tea Cup EHA only 4 2 2 Accessory Box There are three boxes within the Accessory Box Ceiling Cover Box 1 Wall Control Unit and Light Cable Kits Box 2 Power Supply Box and Bezel Box 3 Down Tube Extended Horizontal Arm Packaging 4 2 3 Light Head Boxes 1 and 2 LED light heads Light Handle Assemblies StrykeCam 2 In Light Camera if purchased Sterilizable Light Handle Sterilizable Camera Handle i...

Page 17: ...anel Arms The equipment will arrive in a shipping box on one pallet The shipping box should contain the Flat Panel Arm System and Ceiling Covers The Flat Panel Arm will be fully assembled and completely wired out of the crate Uncrate pallet and open the shipping box Use box cutters to open the shipping box along the seams Verify that all parts are present and visibly undamaged 4 4 Booms Each Boom ...

Page 18: ...with the bottom of finished ceiling 2 Use a Torpedo Level to verify that the nuts are level Measure two sets at a time 3 Place flat washers and Plastic Isolation Discs required in Europe below each hex nut to hold in place Note Plastic Isolation Discs are only required in Europe Caution No more than 8 inches of exposed all thread rod is allowed between the Pre installation Plate and the down tube ...

Page 19: ... Engineer and or room drawings to determine the video output location 3 Pull the cable between the wall control unit and the power supply box One end of the wall control unit cable is unterminated 4 Cut the wall control unit cable to length and terminate it Connect the wires into the female connector according to the schematic chart shown below Schematic P1 P2 RED BLK WHT GRN SHLD Schematic P1 P2 ...

Page 20: ...h the opening in the down tube 4 Position the suspension assembly directly below the mount site 5 Go to Section 7 Installing the Suspension to complete installation 6 2 2 Extended Horizontal Arm 1 Remove all accessories and the cardboard box 2 Position Genie Life so that forks are underneath the highlighted areas shown in the following figure Brown packaging is wood White packaging is styrofoam 3 ...

Page 21: ...ware assembly 5 Place a flat washer on alternating all thread rods followed by a hex nut tighten the hex nut 6 Use a Torpedo Level to verify the down tube flange is level across three horizontal planes If the flange is not level adjust the hex nuts until the Torpedo Level indicates the down tube flange is level across three horizontal planes Confirm that the down tube is also level by placing the ...

Page 22: ... position the arm so the stop is in the speci fied location the Project Manager should have this information Note The normal stop position is above the bed allowing 330 of rotation of the upper arm with the 30 dead spot 6 4 Booms Due to door entry height the flange and drop tube may be removed for entry into the room The flange and drop tube must be reinstalled before installation of the equipment...

Page 23: ...nt Orientation of the thin side towards the front of the ser vice head is important 5 Verify which Wedge is the thinner wedge of the 2 halves of the Wedge Kit 6 Place the thinner Wedge towards the front of the Service Head 7 Place the thicker Wedge towards the rear of the Service Head 8 Connect Service Head to articulating arm 9 Tighten the four Allen screws to 14 75 lb ft 20 Nm using a 5mm Allen ...

Page 24: ...eed the cable kit completely through Caution Be sure to leave enough slack for the EP Module control cable within the arm set Failure to do so may result in damage to the cable upon removal of the EP module 5 Attach the service head by inserting and tightening the six 6 Allen screws to 7 4 lb ft 10 Nm using a 5mm Allen wrench 6 5 Routing Cables This section is only applicable to suspensions with l...

Page 25: ... lightly against the hardware assembly 4 Pull all cables and electrical connections through the Mounting Interface Plate If ORIS con nectivity is going to occur at a later date tie wrap cable kit to down tube flange 5 Place a flat washer on alternating all thread rods followed by a hex nut tighten the hex nut 6 Use a Torpedo Level to verify the down tube flange is level across three horizontal pla...

Page 26: ...aise the suspension into the down tube 2 Pull all cables and electrical connections through the Mounting Interface Plate If ORIS con nectivity is going to occur at a later date tie wrap cable kit to down tube flange 3 Pull excess cable through conduit 4 Mount down tube onto suspension Use the six flat head socket cap screws taped to down tube to attach the down tube to the central axis spindle Tig...

Page 27: ...n Light 1 w StrykeCam Light 2 Monitor Triple Arm Visum LED Light Suspension Light 3 Visum LED Light Suspension Note StrykeCam 2 is always associated with Light 1 and is always installed above Light Head 2 8 1 1 Standard Light 8 1 1 1 5 Pole Light Head 1 Locate the 5 pole Spring Arm and remove the M3 screw 2 Slide the Safety Segment Cover up to reveal the Safety Segment and re insert the M3 screw t...

Page 28: ...he light head into the Spring Arm 7 Reinstall the Safety Segment a Slide the Safety Segment Cover down b Tighten the M3 screw to keep the cover in place Warning Failure to tighten this screw can cause the Safety Segment Cover to slide and the light head to fall from the Spring Arm 8 1 2 Low Ceiling Light 8 1 2 1 Low Ceiling 5 Pole Light Head 1 Locate the 5 pole Spring Arm and remove the brake scre...

Page 29: ...einstall the second retaining screw Tighten completely Caution Over tightening the Low Ceiling light head to Spring Arm brake screw can cause permanent damage to the light Rotate the cuff 90 to insert the brake screw back into place Tighten the screw until the light head constantly holds the position in which it is placed When adjusting the brake screw after installing the light for the first time...

Page 30: ...retaining screw through the opening of the cuff and reinstall it Tighten the screw completely to ensure that the cuff will still rotate freely Rotate the cuff 180 to reinstall the second retaining screw Tighten completely Caution Over tightening the Low Ceiling light head to Spring Arm brake screw can cause permanent damage to the light Rotate the cuff 90 to insert the brake screw back into place ...

Page 31: ...power cord Additionally a 24VDC safety power connection is pro vided for countries with this requirement Note Proper positioning of the light Power supply box in the Documentation Station with cable connections in the front 3 Connect the two cables from the wall control box to the proper connectors 4 Connect the surgical lighting low voltage and listen for an audible click to confirm proper instal...

Page 32: ...touch the bulb directly with your hands 9 2 LED Lights 9 2 1 Power Supply BoxWall Mount Optional The power supply box wall mount should be used to securely install and mount a Visum LED power supply box to a wall Mount a standard Hubbell Wiegmann P N SC101004 junction box to a wall and then install the power supply box Note Consult the hospital to determine ideal placement for a power supply box b...

Page 33: ...ol Light Power Light Control Light Power SORN Port SIDNE Port Power Supply Box Front View Circuit Breaker Power Inlet 12 5 317 5 7 0 177 8 Depth 15 5 393 7 INCHES mm Power Supply Box Rear View Note Avoid blocking the fan exhausts or placing objects within 2 inches of the fan exhausts To control the Visum LED Surgical Light and StrykeCam 2 In Light Camera from the wall mounted control panel the Lig...

Page 34: ...lockwise until you hear a click This ensures that the connection is secure 9 3 2 Control Control Panel Prongs Control Panel Mount Control Connector Control Connector Release Power Supply Box Control Connections 1 Align the prongs on the Control Panel Mount with the slots on the Control Connector The prongs must fit into the slots on the Control Connector 2 Insert the Control Connector into the Con...

Page 35: ...onnect the SORN port on the power supply box to a local hospital network port 9 3 5 SIDNE SIDNE is a voice activation platform that enables an operation room and its equipment to be con trolled with voice commands Use a USB A male to B male cable to connect SIDNE to the power supply box 9 3 6 Expansion Port Optional SIDNE can control up to four Visum LED Surgical Lights To do this a second power c...

Page 36: ...nt 5 Connect the BNC female connectors to the BNC male connectors at the top of the suspension to establish the S Video connection 9 4 Visum LED New Installation Setup 9 4 1 RequiredTools Laptop with a RS 232 COMM Serial Port USB to RS 232 Serial Adapter 0682 400 030 if no Serial Port is present on laptop USB to RS 232 Serial Install Driver Visum LED Field Service and Installation Cable 0682 001 6...

Page 37: ... Window will appear again Repeat Steps 4 through 9 once again selecting the usb 2 0 to RS 232 converter and NOT the cable 12 The USB to RS 232 Serial Adapter is now installed 9 4 3 Connecting a Laptop to the SIDNE Port onVisum LED System Note Make sure system is completely connected and fully functional Failure to do so may result in improper setup 1 Insert the USB B end of the Visum LED Field Ser...

Page 38: ... field and click OK A COM Properties Window dis plays COM Properties Dialog 6 Select the following options for the listed fields Bits per second 19200 Data bits 8 Parity None Stop Bits 1 Flow Control None 7 Click OK The Visum LED HyperTerminal Screen should display ...

Page 39: ...the LED Light System has not been installed 9 4 5 New Installation To set up a new installation press 0 on your keyboard The system will prompt you to provide the fol lowing information Region Number Account Number Location of the Installation room number or operating room number Light Indication L1 and L2 or L3 and L4 Finished Installation Are you sure y or n program is case sensitive Note Obtain...

Page 40: ...ort Bracket 2 Shroud Knobs 10 Monitor Vertical Adjust Bracket 3 Monitor Width Adjust Clamp Bottom 12 Handle Assembly 4 Monitor Width Adjust Clamp Top 13 Left Pivot Arm Cable Cover 5 Right Side Support Tube 14 Left Pivot Arm 6 Outer Right Adjust Clamp 15 Inner Left Adjust Clamp 7 Inner Right Adjust Clamp 16 Outer Left Adjust Clamp 8 Right Pivot Arm 17 Left Side Support Tube 9 Right Pivot Arm Cover ...

Page 41: ...ght Pivot Arm Cable Cover Remove the cable cover Note It is not necessary to remove the cable cover from both Pivot Arms only the left side where the cables are concealed 3 Remove the Central Support Bracket by removing the eight M6 socket head screws and all washers using a 5mm Allen wrench Caution Before beginning to remove the screws holding the Width Adjust Clamp together loosely place two cab...

Page 42: ... their respective bracket holes Note Measurements presented in the table are estimates only Adjustments may need to be made before completing installation to ensure correct balance and fit 7 Secure the horizontal tube to the lower Width Adjust Clamp by tightening the support straps with self tapping screws until the strap is torqued Avoid tearing the strap WARNING Failure to tighten the support st...

Page 43: ...6 5 3 Bottom screws in 8 4 Bottom 2 holes 3 and 4 Stryker Vision Elect 21 1 3 Bottom screws in 10 1 Bottom 2 holes 1 and 2 Radiance 19 1 3 Bottom screws in 5 3 Bottom 2 holes 1 and 2 Sony LMD 24 5 3 Bottom screws in 10 3 Bottom 2 holes 3 and 4 Most Expanded Configuration Allowable 7 7 Bottom screws in 5 1 Top 2 holes 4 and 5 Most Collapsed Configuration Allowable 1 1 Top screws in 5 11 Bottom 2 ho...

Page 44: ...y Tighten all screws to 65 lb in 7 34 Nm torque WARNING It is necessary to use serrated washers and scratch them through the paint layer to the actual metal surface to prevent the possibility of electric shock 1 5 4 3 2 1 5 4 3 2 Central Monitor Support Bracket 1 4 3 2 Pivot Arm Warning Ensure that all screws are present Missing screws could result in the yoke falling Note Use Table 10 1 as a guid...

Page 45: ... determine the appropriate hole to seat the alignment pin into in the inner piece of the Height Adjust Clamp Note Measurements presented in the table are estimates only Adjustments may need to be made before completing installation to ensure correct balance and fit Height Adjust Clamp 5 Set the alignment pins in their respective bracket holes in the inner Height Adjust Clamp 6 Reattach the outer H...

Page 46: ... Monitor Vertical Adjust Bracket Caution Take care not to scratch the monitor screen when placing it face down 4 Align the holes on the Monitor Vertical Adjust Bracket with the VESA mounting holes on the back of the monitor using Table 10 1 as a guide Ensure that the cutout for the handle assembly is at the bottom of the monitor 5 Secure the Monitor Vertical Adjust Bracket to the back of the monit...

Page 47: ...e slots on the Monitor Vertical Adjust Bracket with the center most two holes on the Central Monitor Support Bracket Secure the brackets together using four M6 socket head screws and loosely tighten using a 5mm Allen wrench Do not tighten screws com pletely to allow the monitor to slide freely in the safety guides 11 Tip the monitor up into a vertical position 12 Slide the monitor backward or forw...

Page 48: ...e yoke center of gravity are accomplished by changing the position of the Monitor Vertical Adjust Bracket either on the back of the monitor in relation to the Central Monitor support bracket or both To test balancing and brake adjustment move and release the yoke in various posi tions throughout it s range of motion If the monitor drifts in any position use Table 10 2 to determine where the center...

Page 49: ... Monitor is top heavy Solution Move monitor down on Vertical Adjust Bracket Problem Monitor is bottom heavy Solution Move monitor up on Vertical Adjust Bracket Problem Monitor is front heavy Solution Move monitor and Vertical Adjust Bracket backward on Central Monitor Support Problem Monitor is back heavy Solution Move monitor and Vertical Adjust Bracket forward on Central Monitor Support If the m...

Page 50: ...ive height adjust arm and tighten the screw in a clockwise direction or loosen in a counterclockwise direction Only tighten or loosen the screw slightly to determine if it is sufficient to hold the monitor in place Adjust brake screws identically for both sides at the same time i e turn the right side one quarter turn then turn the left side one quarter turn Continue to adjust the brakes a little ...

Page 51: ...include all the parts shown in the figure above unless it comes without a handle 2 Assemble the shelf clamps a Combine the clamp pieces as shown in the figure below Item 1 Use the M8 clamp screw Item 2 and clamp nut Item 3 to loosely assemble the clamps b Assemble the M10 mounting screws Item 4 through the clamps into the shelf 1 2 2 4 3 Shelf Assembly Part Part Name 1 Shelf Clamps 2 M6 Clamp Scre...

Page 52: ...desired location The shelf can also be attached by sliding the clamps onto the MFRs 6 If the clamps cannot close properly the shelf may not be level 7 Fully tighten the clamp screws Item 1 8 Fully tighten the mounting screws Item 2 1 2 Location of Screws on Access Panel 9 If the shelf has a handle connect the con trol cable from the FLEXiS System to the connector on the back of the shelf a Using a...

Page 53: ...s on the tether when it is removed and not on the medical gas hoses Control Cable for a Shelf with Handle c Locate the control cable connector in side the FLEXiS System Data Pass Through Location d Pass the control cable through the data pass through on the same side as the shelf with handle e Connect the control cable to the shelf and store cable slack inside the FLEXiS System ...

Page 54: ...s as shown in the figure above Item 1 Use the M8 clamp screws Item 2 and clamp nut Item 3 to loosely combine the clamps b Assemble the M10 mounting screws Item 4 through the clamps into the handle Do not tighten completely 3 Loosen the mounting screws Item 4 4 Loosen the clamp screws Item 2 as much as possible without disassembly 5 Slide each clamp assembly apart and position the bracket on the MF...

Page 55: ...iS System by removing the eight Phillips screws Item 2 Primary Control Cable b Locate the control cable connector in side the FLEXiS System If this handle is the main control interface of the boom use the primary larger connector If this handle is an addition to a shelf control use the extra cord provided with the handle and connect to the second ary smaller control cable inside the FLEXiS System ...

Page 56: ...inside the FLEXiS System 11 1 3 FLEXiS Handle to Service Head Installation 1 Remove the handle to chassis bracket from the packaging 2 Position the handle and bracket under the FLEXiS System Item 1 chassis in the desired location 3 Install the M3 mounting screws Item 2 into the bottom plate of the FLEXiS Sys tem 2 1 Handle to FLEXiS Bracket 1 Handle and Bracket 2 M3 Mounting Screws ...

Page 57: ...back of the FLEXiS System by removing the eight Phillips screws Item 2 Secondary Control Cable b Locate the control cable connector in side the FLEXiS System Strain Relief Plug Location c Remove the strain relief plug from the bottom of the FLEXiS System by punch ing it out from the inside of the FLEXiS using a screw driver or similar tool Caution Take care not to dam age the service head when rem...

Page 58: ...hold the plate attached to the service head These screws are held in place by either a grounding bracket with pem nut side modules or metal screw clips front or back plate so there are no screw nuts to account for Screw Clips 3 Route the appropriate cables through the opening and connect to the auxiliary plate 4 Push any slack from the cable back into the plate opening and install the auxiliary pl...

Page 59: ...e clamp beveled edges should be oriented toward the top of the upper clamp and toward the bottom of the lower clamp 2 Attach assembly to service head down tube with mating clamps and four 1 4 20 X 2 SHCS Position and orient assembly on tube where desired 11 1 7 Drawer Installation 1 Pull drawer unit to the edge of the frame tilt drawer upward and remove from frame 2 If the shelf has a bottom plate...

Page 60: ...he frame Note For instructions on installing a drawer on a FLEXiS System refer to the FLEXiS Operations Manual P13742 11 2 Lights and Flat Panel Arms 11 2 1 Height Adjustment 11 2 1 1 Standard Spring Arms 45 50 360 Wrench size 5 Spring Arm Stop Adjustment 1 Insert the 5mm Hex wrench into the ad justment opening on the Spring Arm The opening is located on the end of the Spring Arm near the light he...

Page 61: ...rm Spring Arm Cutouts 3 Insert a 3mm Allen wrench into the opening shown and pull down to raise the limit of the arm and pull up to lower the limit Note You may have to push the Spring Arm down to see the Vertical Adjust Wheel through the oval shaped cutouts 4 Turn the light head so that the Cardanic is pointed toward the ceiling Set the upper limit of the Spring Arm to the point that the Cardanic...

Page 62: ...on Pull the light head down to the floor and release it If the light rises insert a 5mm Hex key in the Spring Arm and turn the key clockwise to de crease the tension 11 2 3 Adjusting the Friction Brakes Friction brakes hold the suspension in place and prevent drifting If the brakes are too loose the suspension may drift during use but if they are too tight the suspension may be difficult to move F...

Page 63: ... the grease 2 Thread the brake screws into position using a 4mm hex wrench Tighten the brake screws until resistance is initially felt this indicates the brake screws are engaged 3 Tighten the brake screws Shoulder Screws 1 revolution 360 past the point of resistance Elbow Screws of a turn 270 past the point of resistance 4 Rotate the extension arm to multiple positions throughout its range of mot...

Page 64: ...Screws If the suspension brakes require excessive tightening or frequent adjustment it is possible that the sus pension is not level This may be caused by a leaning down tube or loose down tube screws To check whether the down tube is level see Section 7 To ensure that the down tube screws are tight do the following 1 Rotate the extension arm so that it is below one of the down tube screws see fig...

Page 65: ...ube screws with a torque wrench set to 100 lb in 8 33 lb ft 11 3 Nm Note The specified torque is close to the maximum allowed for the screw To prevent stripping the screw ensure the wrench is fully seated in the screw socket when tightening and replace worn screws and wrenches WARNING Keep your back straight and lift the suspension with your legs to prevent injury 3 Repeat Steps 1 and 2 until all ...

Page 66: ...ws on the Cardanic suspension If the brakes are adjusted properly the light head will not tilt when released and should be easily positioned with the light handle To increase the brake force turn the screw clockwise To decrease the brake force turn the screw counterclockwise Brake Screws Cardanic Suspension Brake Screws The Low Ceiling light only has one brake screw ...

Page 67: ...that stop rings are in desired position and securely fastened by moving the boom WARNING To prevent the internal supply lines from being twisted off at least one stop ring 2 must be locked 11 4 1 2 Tandem Long Flange Booms 1 To set the stops at the lower flange the cover 5 must be removed 2 Remove the three M3 X 6mm screws 4 and slide the cover 5 down 3 Set the stops as described above for the Sin...

Page 68: ...68 S 5 Ensure that the cover 5 and the retaining screws 4 are fixed securely Adjusting the Mounting Flange ...

Page 69: ...dle bearing and service head bearing mechanical stops are adjusted by shifting the locations of socket head screws 1 located on the bearing inside the upper arm and inside the down tube respec tively Middle Bearing Adjustment Service Head Bearing Adjustment ...

Page 70: ...et head screws 5 and four threaded pins 3 in the mounting flange mechani cal stops 2 Slide mechanical stops 4 on ring 2 to the desired position and tighten socket head screws 5 and four threaded pins 3 3 Ensure mechanical stops are seated securely 4 Repeat for mechanical stops in middle bearing if available 5 Repeat for mechanical stops in service head bearing Note Adjust pneumatic brakes prior to...

Page 71: ...oth brake buttons You should hear a short hissing sound as the brake bladders bleed off Ensure the Booms can be easily moved Individually check each arm by pressing one button at a time Note If air seeps continuously when a button is pressed the lines connected to it may be reversed The button should connect the source of air to the bladder when not pressed and shut off the air supply on Port One ...

Page 72: ...ng ring up to the ceiling cover and tighten Warning Failure to properly attach the ceiling cover may result in the ceiling cover falling during use 12 2 Booms Round Single Suspension Ceiling Cover 1 Install the four threaded rods into the Mounting Interface Plate 2 Use one half of the ceiling cover as a guide to adjust the height of the four threaded rods Tighten jam nuts against ceiling plate to ...

Page 73: ...he ceiling cover falling during use 12 3 Tandem 1 Screw M10 hex nuts with washers 2 in figure below on M10 X 360mm bolt 3 in figure below Ceiling Cover Installation 2 Screw bolts 3 in previous figure to interface plate and tighten The washers and internal thread of the bolts should point downward If installation site includes a false ceiling bolts should extend approximately 4 1 4 7 inches 104 120...

Page 74: ...rations Use reducer rings to match cover diameter to mounting flange diameter Use hole cover when single boom is mounted 4 Secure the ceiling cover halves 4 in the figure by screwing the six cover retaining screws 1 in the figure into the threaded bolts 5 Check ceiling cover halves 4 in the figure for secure fastening Note If cover does not fit due to interference with boom parts the boom may need...

Page 75: ...s available 4 Wrap a split rubber grommet around the cables and secure the grommet with a cable tie The rubber grommet prevents the cables from re entering the down tube Assembled Cable Cover Assembled Cable Cover 5 Place the two halves of the Rotating Cable Cover around the down tube to conceal the cables 6 Use two 6 sheet metal screws to attach the halves together 7 Use four 6 32 screws to attac...

Page 76: ...tension arm Be aware that the ceiling cover may have to be removed in order to access these screws 1 Orient the cap so that the slotted clips are facing downward and align them with the pins in the extension arm 2 Push the end cap onto the end of the extension arm snapping the slotted clips and pin together 3 Secure the end cap with two countersunk screws 4 Ensure that the end cap is securely atta...

Page 77: ...on Arm Pin 2 for each end cap MMP200 OSC600 OSC400 End Cap Installation 12 4 4 Mounting Motor Ring Covers 1 Place the semicircular covers around the motor arm bearing and fix into place by screwing in two plastic screws M3 X 8 mm and two MLF screws M3 X 6 mm 2 Check that the semicircular covers are securely in place 12 4 5 Replacing Rear End Spring Arm Covers 1 Use screw driver to separate covers ...

Page 78: ...x Screws Flexstrip 2 Undo the two torx screws for each flexstrip and remove the flexstrips 3 Screw the two cover halves tight using M4x6 mm Phillips screws 4 Insert the long flexstrip into the guideway of the cover halves and screw tight with two torx screws 5 Insert the three short flexstrip into the guideway of the cover halves and screw tight with two torx screws Short Metal Strip Short Metal S...

Page 79: ... LED In Light Camera andWeighted Light Handle Assemblies 1 Position the light head so that it is on its side With one hand on the hood of the light head line up the connector of the light handle assembly with the connector of the light head and insert the light handle or camera assembly into the light head 2 Tighten the three thumb screws WARNING Failure to tighten the three thumb screws may resul...

Page 80: ...nect the ribbon cable from the Image Data Transmitter board shown in location 3 and dress it out behind the light circuit board and connect to location 1 d Connect the CAN Bus connector from the Image Data Transmitter to the original light board in location 2 Dress the wiring using tie wraps as necessary e Using the supplied mounting hardware fasten the Image Data Transmitter board to the mounts 7...

Page 81: ...source prior to proceeding with the following instructions 1 Remove the cover to the power supply box power supply box by removing the four screws securing the top 2 Locate the circuit board mount location between the two power supply circuit boards Without Circuit Board With Circuit Board 3 Mount the Camera Control and Video board in the power supply box using supplied hardware 4 Remove the DB 9 ...

Page 82: ... the clip on the connectors 8 Route the Video cables through the front of the power supply box Mount them with supplied hardware 9 Reconnect the video cables internally to the Camera Control and Video board 10 Reinstall the cover on the power supply box 11 Connect the power cable to the power supply box 13 1 5 Camera Installation Caution Follow ESD prevention procedures 12 Remove the original ligh...

Page 83: ...itor to the video output of the power supply box 3 Allow the light to warm up for at least 15 minutes 4 While monitoring the image quality perform the following adjustments a Rotate Luminance Carrier level adjust ment potentiometer P1 clockwise until the image is lost b Slowly rotate P1 counterclockwise until the image returns and is stable Rotate 1 8th of a turn further counterclockwise c Rotate ...

Page 84: ...ceiling mount onto the all thread rods 6 Pull all cables and electrical connections through mounting interface plate 7 Using alternating bolts only secure three hex nuts 8 Using a Torpedo Level level the flange to zero across three horizontal planes 9 Install remaining three flat washers lock washers and hex nuts 24mm 10 Remove original three hex nuts only and replace with three flat washers lock ...

Page 85: ...e side of the pliers Use a hex key to turn the screw clockwise Continue turning the screw until the gap at the tips opens to 15mm when fully extended Note It is important to set the stop at 15mm to prevent the retaining ring from being overextended Setting the Snap Ring Pliers 4 Once adjusted use snap ring pliers to remove the C Clip and washer Note The new Spring Arm should have washers and a C C...

Page 86: ... all three sides of the retaining ring are in contact with the inner channel Retaining Right Contact Points 9 Ensure the retaining ring is securely seated in its groove as shown in the next figure Retaining Ring Seated in Groove Groove in Spring Arm Retaining Ring Properly Seated in Groove of Spring Arm WARNING The C Clip must be properly seated or the Spring Arm and light could fall 10 Replace to...

Page 87: ... in place 2 Remove the shroud cover by removing the two knurled screws 3 Install the Flat Panel Monitor on the Flat Panel yoke and complete all video and power connections 4 Place the power brick in the special carrier 5 Place cables in cable holders on inside of the Flat Panel Yoke so that no cables can be seen from the front or side Secure the power cable in a similar fashion 6 Place the shroud ...

Page 88: ... stop block Note If stop block needs to be replaced back pull cable through center hole in disc 4 Place the stop pin in any existing stop placement that is suitable to customer needs Note If existing stop pin has been sheared leave the sheared pin in existing hole and place a new stop pin in any existing stop placement that is suitable to customer needs 5 Perform the above steps in reverse to comp...

Page 89: ...stened 3 Repeat for each end cap Extension Arm Countersunk Screws End Cap Threaded Holes Variant End Cap Installation 14 6 Installing GCX AccessoryTrack on OSC400 Service Head 1 Determine the desired mounting configuration as shown in the proceeding figure The track can be oriented upward or downward and can be rotated so that the accessory mounting faces point to the sides or forward Accessory Mo...

Page 90: ...pment from service head including equipment on shelves flat panel monitors accessory arms SHAPE Arms other GCX accessories IV poles etc WARNING Failure to remove all equipment from service head before installation can result in injury or damage to the service head and equipment 4 Remove and save cosmetic caps from screws in top of service head 5 Determine the direction in which the mounting bracke...

Page 91: ...d from the service head to attach the bracket can result in injury or damage to the service head and equip ment Use the Low Head M10 X 40 SHCS that is supplied with the bracket Low Head SHCS M10 X 40 Washer 7 Rotate the bracket away from ser vice head and remove the opposite screw and washer Save washer but discard screw 8 Use the Low Head M10 X 40 SHCS that is supplied with the bracket to attach ...

Page 92: ...92 S 1 4 20 X 5 8 FHSCS 1 4 20 X 5 8 FHSCS Install GCX Accessories 10 Install GCX accessories in track and install track cap with 4 1 4 20 X 5 8 FHSCS ...

Page 93: ...ce Biomedical and or maintenance on the lighting system Focus primarily on brake adjustments bulb change and replacing the electrical board in the light head Review the service plan with the hospital contact 4 Contact the shipping and receiving representative and notify them that the crates are ready for waste removal 5 Perform the appropriate QIP for the installation and return to Stryker Communi...

Page 94: ... as a reference ensure the supply voltage for the low current branch is routed over an input filter circuit 1 This filter circuit complies with the EMC and offers polarity reversal protection and peak limiting This is followed by several supply voltages 4 The high current branch which is designed to supply the lights has been fitted with a separate polarity reversal protection 2 The input voltage ...

Page 95: ...N Bus CAN Bus CAN Bus Power RS 232 24 V Power Lamp Power RS232 Motor Video Power Monitor 15 16 Infinity 17 19 20 21 22 18 1 Terminal EMV Filter Verpolungsschutz Überspannungsschutz Netzteil 5V CAN Interface RS232 Treiber Mikro controller Filter Light Undervoltage Protection Overvoltage Protection EMI Filter Over Current Protection Power Supply Input Voltage Temperature Light Status Monitoring Lamp...

Page 96: ...sts of two independent lights as well as a camera two individual mains adaptors and a connection for a potential camera have been provided Should a camera be retrofitted the system can be expanded by simply plugging in or screwing in a video demodulator 16 The electronic control system communicates through the CAN interface 8 When a camera is added the CAN bus is looped over the video modulator 21...

Page 97: ... Does the AC outlet have line power when measured at the wall outlet WARNING To avoid risk of electrical shock all service must be provided by authorized personnel a Set multimeter to VAC mode b Insert multimeter leads into the outlet as shown in the figure below c Voltage output should be 110 120VAC for 0682 000 055 power supply boxes Voltage output should be 220 240VAC for 0682 000 055i internat...

Page 98: ...upply box for obvious damage to the internal components such as physical damage to circuit boards or electrical components damaged loose wiring and blown fuses d Turn the power supply box power switch to the ON position Line Voltage Measurement e Check if the LIGHT POWER LED is illuminated for the affected light as shown in the figure below f Using a non conductive tool tap the 10A fuse on the pow...

Page 99: ... box and test the light system for normal operation as per QIP07056 16 3 Wall Control The wall control consists of a front panel with LED display and keys for user input The electronic cir cuit with a micro controller is located behind the front panel It is responsible for processing the user input for camera and light controls and for output certain operating conditions on the LEDs Commu nication...

Page 100: ...ight 1 dark S6 Brightness Light 1 bright S7 Camera ON OFF S8 Camera focus down focus out S9 Camera auto focus S10 Camera focus up focus in S11 White balance color adjustment S12 Camera iris down S13 Camera auto iris S14 Camera iris up S15 Zoom out S16 Zoom in LED1 Light 2 defective LED2 8 Brightness indicator Light 2 LED9 Light 1 defective LED10 16 Brightness indicator Light 1 LED17 Auto focus ON ...

Page 101: ...t Sink Protective Ground N A CAN Connection CAN Screen CAN Connection Light Two Light One Common Lamp Line 24VDC Common 24VDC WARNING Follow ESD procedures to prevent damaging sensitive equipment 16 5 Plug Allocation The following section describes the plug in connections of the electronic control system Plug in connection X3 to the power plug Pin no PE protective grounding Supply voltage negative...

Page 102: ... connection is designed for an optional function and cannot be used at the moment Pin no High side output 24V GND high side Input GND active Input GND 16 5 1 Location of the Plug and Diagnostic LEDs on theTerminal DB 9 male Lamp Camera 1 ROM Uc LED1 LED2 Two Layer Connector for Light and Camera ...

Page 103: ...athode LED6 Pin15 Cathode LED5 Pin17 Cathode LED4 Pin19 Cathode LED3 Pin21 Cathode LED2 Pin23 Feedback Trace3 Pin25 Feedback Trace2 Pin27 Feedback Trace1 Pin29 Feedback Trace Reserve Pin31 Feedback Trace Reserve Without Camera 1 Pin 1 24V Pin 2 RxD Pin 3 TxD Pin 4 Not Connected Pin 5 GND System Pin 6 24V Pin 7 CAN low Pin 8 CAN high Pin 9 GND System Case Sheild CAN Bus LED1 blinks rapidly visible ...

Page 104: ...ghts 1 2 Pin No 1 CAN 2 CAN screen 3 CAN Plug in connection light power for lights 1 2 Pin No 1 Supply lights 2 PE protective grounding 3 Supply lights Plug in connection wall control for lights 1 2 Pin No 1 Supply terminal 2 RS 232 RXD 3 RS 232 TXD 4 Not Connected Reserved 5 Supply GND 6 Supply terminal ...

Page 105: ...ed 7 Not Connected 8 Not Connected 9 Not Connected Plug in BNC connector video Pin No 1 Video signal 1VPP at 75 ohm 2 Video GND Plug in connection S video Pin No 1 Luminance signal 2 Chrominance 3 Luminance GND 4 Chrominance GND 16 5 5 Connections at the back Mains power is connected by a standard IEC connector Safety Power is connected via a 24VDC power connector ...

Page 106: ...106 S Front View of Connector ...

Page 107: ... M M Control 2 Terminal 1 Terminal 2 Light Power 2 Light Control 2 Transformer 2 Transformer 1 Terminal Power Box Monitor Control 2 Control 1 Light 1 with Camera Light 2 without Camera Armsystem Main Power Connection 1 Secondary Heatsink with Bridge Rectifier Heatsink with Bridge Rectifier Steuer elektronik Steuer elektronik Video Modulator Camera Wall Control Light 1 Wall Control Light 2 Light Co...

Page 108: ...t 24 V Current in the light branch max 16 A Optional output High side 24V max 100mA short circuit proof Optional input 24V pulling against mass Overlap time in case of power failure min 500 ms Printed circuit board 100mm X 160mm 4 layers multilayer 45mm X 90mm 4 layers multilayer Operating temperature TA 0 85 C 0 70 C Storage temperature 40 C 85 C 40 C 85 C Relative humidity Max 95 at 25 C no expo...

Page 109: ...ps OHMS Location Cover Generic Name M3 X 8 Phillips OHMS Location Attachment Housing Generic Name M3 X 6 Phillips OHMS Location Elbow Generic Name M3 X 40 Phillips PHMS Location Ceiling Cover Single Booms and Lights Generic Name 6 X 0 5 inch Oval Head Sheet Metal Screw ...

Page 110: ...o control the light and In Light Camera CAN bus is a se rial digital protocol similar to RS 232 It is carried differentially over twisted pair wiring In our appli cation it is actually carried over two coaxial cables using the two center conductors The shields are used but grounded at different points through the signal path and DO NOT make a continuous electrical path from the power supply box to...

Page 111: ... If the problem is between the Central Axis and the light head half split further and check the Horizontal Arm connector at the Central Axis commutator 4 Continue down the arm to the Spring Arm When you find the break either repair it or replace the defective component Note It is possible that a reverse wiring in the CAN bus occurred Check this by toning or continuity checking the Brown at the pow...

Page 112: ... CAN Note To gain access to these wires remove the small cover next to the Central Axis The Central Axis rework for proper transmission of color from the in light Cam era is visible by electrical tape as shown in the picture CAN Bus connection in the power supply box just inside the panel connector The brown wire is CAN and the clear wire is CAN To access these wires remove the top cover from the ...

Page 113: ...onnection in the power supply box on the internal circuit board The brown wire is CAN and the clear wire is CAN To gain access to this area remove the small cover from the power supply box and look at the circuit board ...

Page 114: ...ted on one of the shelves on the Boom Service Head In some systems there may be a second set of controls on the back of the Service Head Note For Legacy systems the push buttons are air valves Two brake bladders for non articulating systems Three brake bladders for articulating systems A Tee fitting to split the supply line into both air valves For Booms that have StrykeVac an additional Tee is us...

Page 115: ...the first time it is pressurized it may have been damaged when the contractor installed the inlet pipe Caution To adjust the air supply regulator you must pull out on the regulator handle to unlock it prior to rotating Clockwise rotation reduces pressure and counterclockwise rotation increases pressure The following pictures show the various connection points Air release valve showing connections ...

Page 116: ...ols above are used to identify each brake The Left hand symbol refers to the upper brake The symbol on the right indicates the lower brake These are used to label the air valves and the tubing Left Button Upper Arm Right Button Upper Arm Upper Arm Lower Arm 3000mm 4200mm 800mm 800mm Shelf Customer supplied brake supply line 12mm Ø Brake inlet hose May be fitted with a connector if specified at tim...

Page 117: ...ine Screw PHMS Pan Head Machine Screw All screws should be stainless steel OMS 200 Location Elbow Cover Top Generic Name M6 X 12 Phillips OHMS Location Elbow Cover Side Generic Name M6 X 12 Phillips OHMS Top of Service Head M8 X 25 Low Head SHCS and Serrated Washer Knuckle Cover M6 X 12 Phillips OHMS ...

Page 118: ...ps PHMS Location Module Box Generic Name 8 18 X 5 in OHMS Location Top of Service head Generic Name Plastic Cap Screw M10 X X 30 Low Head SHCS Location Shelves Generic Name Screw M6 X 16 SHCS Plastic Cap Washer Serrated Belleville for M6 Screw Location Front and Rear Service Head Panels Generic Name M4 X 10 Phillips OHMS ...

Page 119: ...ck washers Location Service Head Generic Name Spacer Fairfield Spacer 17 4 Replacing theTrim Strip 1 Slide the strip with your thumbs so the strip extends from boom arm 2 Pull strip out 3 Insert strip in channel on boom arm 4 Slide strip in channel on boom and make sure strip is flush in channel ...

Page 120: ...d attach it to the Service Head back panel 6 Connect the nitrogen hose regulator 7 Attach the back panel to the Service Head 8 Turn on the main nitrogen supply to the OR and set the pressure to 160 psi 9 Request that the hospital recertify the nitrogen system for leaks 17 5 2 Replacing Med Gas Plate 1 Shut off the respective gas if it has not already been done 2 Remove the screws attaching the gas...

Page 121: ...y 8 Tighten the gas hose onto the corresponding back body until hand tight Continue tightening with a wrench for an additional turn Tightening any further may cause damage to the fitting and result in a gas leak 9 Attach the back body to the service head face plate by inserting and tightening the respective screws 10 Insert the gas plate into the back body and tighten with the two screws Note It i...

Page 122: ... the brakes If this is not possible release the brake line pressure by isolating the gas to the individual boom to be serviced Then press the brake buttons until all gas has been released Note Please ensure to keep all removed hardware in a safe location since it will be used again to assemble the components Brake Bladder Raceway with Half of Raceway Removed ...

Page 123: ...e other two M6 40 screws located at the rear of the bearing by inserting the Allen screwdriver through the access holes and engaging the screws To access these screws the screwdriver will need to be inserted at an angle 5 If the access holes are not present reach through the opening of the upper arm with an Allen wrench to engage the wrench with the screws The screws are located on the backside on...

Page 124: ...d remove the brake blad der by depressing the quick connect fitting while pulling the brake line 8 With the brake line removed the bladder can now be inspected replaced To replace the brake bladder do the following 1 Insert brake line back into quick connect fitting on brake bladder Note Ensure brake line is inserted fully into fitting and that hose has a 90 edge and not a hose that has been cut a...

Page 125: ... 125 S Schematics of Bladder Installation at Bearing 2 Raceway ...

Page 126: ...e other half of the raceway 8 Replace upper extension arm access hole plugs if applicable by inserting into location 9 Turn supply brake line gas back on pressurizing boom to 75 5 psi and run through functional ity of brakes to ensure no audible leaks can be heard 10 Replace end cap cover by following steps outlined in 1004 400 061 To replace the Protective Collar do the following 1 Remove the upp...

Page 127: ...gure above holding the plate to the Flexis Service Head Do not remove the screws completely as they are captive and should remain attached to the face plate 2 Note the tether Item 5 attached to the face plate Item 1 and top plate Item 6 Do not re move the tether to prevent damage to ground wire To attach the front and back plates 1 Align the face plate so that it is flush and fitted into the open ...

Page 128: ...removed from the assembly 3 Do not remove the end stop on the lower end of the MFR To attach the MFR 1 Position the MFR with the screw holes towards the top The rail will hang lower than the service head Replace MFR s in the same orientation as the original 2 Thread one of the M8x30 M8x60 screws through the spacer and into the rail Do not tighten 3 Thread the second M8x30 M8x60 screw through the s...

Page 129: ...same side 5 Slide the separator out of the opposite extrusion 6 Only remove the screws on the extrusion to be replaced Use a Phillips screw driver to remove the screws Item 6 connecting any UL brackets to the extrusion Item 5 Each bracket has one M4x8 screw 7 Remove the M5x25 screws using a Phillips screw driver that attach the side modules to the ser vice head There are two screws per module per ...

Page 130: ...n the opposite side and replace the two screws in each 17 7 5 Removing Modules 3 2 1 End Module 1 Using a Phillips screw driver remove any vertical separators or UL brackets from the extrusions see Section 17 5 3 Removing Extrusions 2 Remove the four M5x25 screws on both sides of the module attaching it to the extrusions 3 Remove the two M4x16 and M4x25 screws attaching the horizontal separator to...

Page 131: ...module attaching it to the extrusions 4 Remove four M4x16 and M5x25 screws attaching the horizontal separators to the side module Item 1 in the figure above there are two screws attached to each horizontal separator 5 Remove any latch valves or electrical outlets from the module 6 The side module will be tucked into each separator so carefully extract the side module from the separator and then fr...

Page 132: ...ets or other low voltage plates 6 Reinstall any vertical separators or UL brackets into the extrusions mentioned in Section 17 5 3 Removing Extrusions 3 2 1 Side module 1 With either end module loosely fitted insert the side module into both horizontal separators 2 Reconnect and reattach any latch valve assemblies or power outlets 3 Using a Philips screwdriver attach the four M4x16 and 5x25 screws...

Page 133: ...dule Motor and other elec trical modules of the service head prior to removing any modules 1 Dismantle the motor cover halves Terminal Block 2 Remove the purple blue and brown wires 3 Remove the cable clip at the capacitor The motor connection cable with now hang loose 4 Loosen three of the four Allen screws from the top shown in yellow with a 4mm Al len wrench Caution Do not lose the re moved All...

Page 134: ...Install new motor It is a keyed entry into the drive screw also known as the worm gear Spin the knob on the back of the mo tor to move the gear and line up key 8 Attach the motor by re installing the five Allen screws that were previously re moved Gear Spin to rotate gear and align 9 Plug cables back into terminal block in the same location as before ...

Page 135: ...d ule If it is difficult to extract the EP Module ensure there is sufficient slack in the control cables brake hosing and electrical conduits 4 Rest the EP Module to the side so that you may work in the arm set 5 Articulate the boom arm to ensure the EP module was cor rectly replaced 17 9 2 Installing an Electro Pneumatic EP Module Flat Head Screwdriver 1 Insert the EP module into the arm set open...

Page 136: ...keVac customer s electrician shall verify all electrical power to boom is off 3 Remove the four screws and washers from plate on bottom of shelf 4 Label the brake lines to prevent improper reconnection 5 Remove the two brake lines from each pneumatic brake but ton 6 If boom does not have StrykeVac skip to step 10 7 Remove the six Phillips head screws and unplug the red wire Then remove the wires f...

Page 137: ...vac panel 13 Pull air line through new shelf 14 Reattach shelf and replace plastic covers Supply or Shelf if used To Brake 15 Insert the supply tubing into the Center Solenoid Connector 16 Insert the Brake Bladder tubing in the outboard Solenoid Connector 17 Turn on the air supply and power to boom 18 Verify that no leaks are heard and all power to boom works Ceiling Brake 19 Verify the operation ...

Page 138: ...Remove the brake tubing from the defective brake by press ing the plastic ring toward the body of brake button to release the tubing 4 Loosen the four hex screws on the shelf rail 5 Remove the Brake Button extension 6 Unscrew the external ring and remove the defective Brake Button 7 Assemble the Brake Solenoids to the shelf 8 Thread the lock nut all of the way onto the Brake Solenoid 9 Add the loc...

Page 139: ...only one button in the Service Head insert the sup ply tubing into the Center Solenoid Connection 15 Insert the Brake Bladder tubing in the outboard Solenoid Connector 16 Turn on the air supply 17 Verify that no leaks can be heard Ceiling Brake Mid Brake FLEXiS Brake Buttons 18 Verify the operation matches the label on the rail to the tubing coming from the green port on matching the Solenoid of t...

Page 140: ...140 S 18 Servicing the LED Refer to Visum LED Surgical Lights Service Manual 1004400195 for servicing instructions ...

Page 141: ...7 REPAIR FRONT BACK PLATE 2X3G H 420MM SH2 P17748 REPAIR FRONT BACK PLATE 1X3G H 1X2G H 1X1G H 420MM SH2 P17749 REPAIR FRONT BACK PLATE 4X1G H 420MM SH2 P17750 REPAIR FRONT BACK PLATE BLANK 420MM SH2 P17751 REPAIR FRONT BACK PLATE 4X 1GV 550MM SH2 P17752 REPAIR FRONT BACK PLATE 2X 1GV 1X3GH 550MM SH2 P17753 REPAIR FRONT BACK PLATE 2X 4GH 1X 1GH 550MM SH2 P17754 REPAIR FRONT BACK PLATE 1X4GH 1X3GH ...

Page 142: ...TE 4 GANG P17785 REPAIR MFR ASSEMBLY 1000 298 SH2 P17786 REPAIR SPLIT DATA PASS THROUGH ASSEMBLY 1 GANG P17787 REPAIR SPLIT DATA PASS THROUGH 1 GANG P17788 REPAIR JUNCTION BOX 1 GANG 2 5 P17789 REPAIR SHELF FAIRFIELD RAIL AL SH2 P17790 REPAIR HANDLE BOTTOM PLATE BRACKET SH2 P17791 REPAIR MFR ASSEMBLY 500 298 SH2 P17792 REPAIR MFR ASSEMBLY 600 298 SH2 P17793 REPAIR BLANK PLATE 4 GANG P17794 REPAIR ...

Page 143: ...ITON 4550 NEMA L6 15R P17828 REPAIR LEVITON 2610 NEMA L5 30R P17829 REPAIR LEVITON 2320 NEMA L6 20R P17830 REPAIR LEVITON 2620 NEMA L6 30R P17831 REPAIR LEVITON 8200 R NEMA 5 15R P17832 REPAIR LEVITON 8200 W NEMA 5 15R P17833 REPAIR LEVITON 8600 NEMA 6 15R P17834 REPAIR LINE 12 AWG 5200MM BLACK P17835 REPAIR NEUTRAL 12 AWG 5200MM WHITE P17836 REPAIR GROUND 12 AWG 5200MM P17837 REPAIR GROUND 12 AWG...

Page 144: ...TCH VALVE ASSEMBLY WAGD PB 0682 315 013 LATCH VALVE ASSEMBLY OXYGEN CHEMETRON 0682 315 014 LATCH VALVE ASSY NITROUS OXIDE CHEMETRON 0682 315 015 LATCH VALVE ASSY MEDICAL AIR CHEMETRON 0682 315 016 LATCH VALVE ASSY VACUUM CHEMETRON 0682 315 017 LATCH VALVE ASSEMBLY WAGD CHEMETRON 0682 315 018 LATCH VALVE ASSEMBLY OXYGEN OHMEDA 0682 315 019 LATCH VALVE ASSEMBLY NITROUS OXIDE OHMEDA 0682 315 020 LATC...

Page 145: ...CREW PT 2 5X6 WN 1412 P13806 SCREW DIN7991 A2 M5X16 P13847 SCREW M8X35 DIN 912 P13848 SCHNORR SAFETY WASHER VS 8 ART NR 4510 P13850 NUT M8 DIN 934 P13851 SCREW M8X40 DIN 6912 P13911 WASHER M4 DIN 125 P13912 M4 SERRATED LOCK WASHER DIN 6798 P13913 NUT M4 DIN934 P13915 WASHER M4 DIN 9021 P13925 SCREW COUNTER SUNK SST M5X10 P13927 SCREW M8X35 DIN 6912 P13929 SCREW M4X25 DIN 7985 P13930 SCREW M4X20 DI...

Page 146: ...7 CYLINDER HEAD SCREW DIN 912 M5X20 P14879 SCREW 6 32 X 1 2 PHILLIPS PANHEAD M S ZINC P14935 NUT HEX W TOOTH WASHER 6 32 ZINC PLATED P15431 HOSE ASSEMBLY INSTRUMENT AIR 22 DISS P16270 CLIP NUT SH2 P17884 PANEL GROUND WIRE HARDWARE ...

Page 147: ...tomer Service with questions or concerns Stryker Communications 1410 Lakeside Parkway 100 Flower Mound TX 75028 Toll Free 877 789 7100 1 972 410 7100 For international service locations refer to the Stryker website at the following URL www stryker com ...

Page 148: ...148 S ...

Page 149: ...Stryker Communications 1410 Lakeside Pkwy Flower Mound TX 75028 t 972 410 7100 www stryker com ...

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