background image

M10 socket screw 

(& washer)

M6 TS self-drilling 

screw

Angle bracket

(right)

Angle bracket
(left)

Figure 26

M6 TS self-drilling 

screw

Angle brace

M10 socket screw 

(& washer)

Rail nut

Collector

Figure 25

Angle Bracket Fastening

Angle brackets are required to secure the top of the solar 
collectors to the upper frame rail. These angle brackets 
are to be created from the supplied angle bracing by 
cutting to a length of approx. 85mm (cut on site). 

When both rail nuts are fastened, M6 TS self-drilling 
screws are needed to screw the brace to the solar 
collector frame.

Two to three screws can be used per brace, with 
placement being crucial as to not damage or penetrate 
the solar collector flashing or evacuated tubes. The TS 
screws are used to drill through the angle brace and to 
fasten only to the frame of the solar collector (Figure 25).

Securing a brace at one end will assist in aligning the solar 
collector panels and keeping the frame square and will 
also stop the solar collector panels from unintentional 
movement.

Electronic Controller Position (Indoor)

The electronic controller should be mounted on an inside 

vertical surface, where it is protected from moisture and 
direct sunlight. A wall in the kitchen or laundry is ideal. 

Electronic Controller Position (Outdoor)

The electronic controller should be mounted on an 

outside vertical surface, where it is sheltered from direct 
sunlight and weather. A wall under the eaves is ideal. 

The electronic controller should be mounted at chest 

height in a position where it can be easily accessed.

The electronic controller will require a 240V, 10A earthed 

power point.

IMPORTANT NOTE

The controller is factory programmed to the correct 

settings. These settings must not be altered. 

To ensure frost protection the power must remain connected 

to the electronic controller and circulation pump. 

Installation Procedure

The mains power supply lead, circulation pump power 

lead, hot temperature sensor lead and cold temperature 

sensor lead are connected to the electronic controller. 

The system installation diagrams shown in Figure 29 and 

Figure 30 detail the general arrangement of components, 
plumbing and wiring.

Please refer to the manufacturer’s instructions for the 
electronic controller installation and wiring connection 
details. Failure to follow the manufacturer’s instructions 
may cause failure of the electronic controller and will 
void the warranty.

IMPORTANT NOTE (INDOOR CONTROLLER)

The second storage sensor TT and electric boost heating 

element are not connected to the electronic controller.

INSTALLATION OF ELECTRONIC CONTROLLER

A 10mm hole (dia.) must also be created on site on the 
appropriate face of each bracket (Figure 26). 

Each solar collector attached to the mount requires both 
a left and right bracket to affix the panel to the unit.

The angle brackets are to be pushed hard against both 
the outer of the framing rail and also the inside face of 
the solar collector frame, then tightly fastened to the 
back of the frame rail using the supplied M10 socket 
screws and rail nuts. 

When all brackets have been fastened into place, M6 TS 
self-drilling screws are used to drill through the bracket 
and into the solar collector frame, subsequently fastening 
the panels to the top rail (Figure 26). 

The area of the solar collector frame to drill through is 
slight and the installer must be sure not to damage the 
solar collector when fastening.

Summary of Contents for Solarcore G21520L666VE

Page 1: ...al Occupational Health Safety regulations Wind Regions Covered Flat Mount Kit Region A N1 N2 N3 Region B N1 N2 N3 N4 Checked to AS NZS 1170 2 2002 and AS4055 2006 Tilt Mount Region A N1 N2 N3 Maximum...

Page 2: ...e tank During extended absences in summer it is advisable to cover the solar collector to avoid overheating the system and excessive dumping of hot water from the P TR valve Hydrogen Gas Warning For v...

Page 3: ...ect heat from sunlight during cool windy or even overcast weather The heat is rapidly transferred to water passing through copper pipes inside the evacuated glass tubes A pump circulates the heated wa...

Page 4: ...NUT Qty 4 or 6 ANGLE BRACE M10 NUT Qty n a M10 SOCKET BOLT Qty n a M10 WASHER Qty n a ANGLE BRACE SHORT FRAME RAIL RAIL NUT TILT BRACKET CGI ROOF BRACKET FLAT ROOF BRACKET TILT MOUNT CIRCULATION PUMP...

Page 5: ...Litre Number of Collectors 2 3 3 Continuous Flow Gas Boost Size L min 20 26 20 26 20 26 Weight Cylinder Empty kg 88 95 Connections All connections parallel pipe threads of whitworth form Solar Flow a...

Page 6: ...Up Time 45 C Rise 2hrs 55min 4hrs 40min Recovery Rate Litres per Hour 45 C Rise 69 69 Weight Cylinder Empty kg 88 103 Connections All connections parallel pipe threads of whitworth form Solar Flow an...

Page 7: ...SX 65 C 65 C Switch on Temp Reheating TO 40 C not used N A Switch off Temp Reheating TF 40 C not used N A Freeze Protection Function Collector AF 1 freeze prot function active N A Operating Mode MM 4...

Page 8: ...f true North is acceptable Mounting the solar collector on a North East or North West facing roof will only reduce solar collector efficiency by approximately 5 Solar Collector Inclination The ideal i...

Page 9: ...e hook on the bottom stainless steel straps with the markings Fasten the bottom stainless steel straps to the roof battens using two hex head self drilling wood or metal screws as shown in Figure 6 It...

Page 10: ...er and seal the opening of the orifice with a small amount of silicon Run the hot temperature sensor leads under a tile into the roof space and down to the solar pump controller but do not connect at...

Page 11: ...In Region B Terrain Category 1 where roof mount tilt kits are attached to steel framing the steel framing rafter spacing is limited to maximum 1200mm Regulations OH S Before starting construction and...

Page 12: ...he batten and roof sheet using two M6 TS self drilling screws as noted in the Layout Rules within this section of these instructions A protective anti corrosion barrier must be installed between dissi...

Page 13: ...and second frame rail at one end to stop the frame from tipping thereby keeping a square alignment Upright Rail Positioning Position a series of roof brackets corresponding to the front row at the di...

Page 14: ...led distance is to be measured between neighbouring upright rails on the outer of the roof mount tilt kit frame Figure 18 This measurement is used to determine the cut length required of the angle bra...

Page 15: ...de of the solar collector panel when tightening the rail nuts When all inlet and outlet nuts are threaded firmly and the solar collector panels are in the desired position tightly fasten the rail nuts...

Page 16: ...hed power point IMPORTANT NOTE The controller is factory programmed to the correct settings These settings must not be altered Toensurefrostprotectionthepowermustremainconnected to the electronic cont...

Page 17: ...Location The hot water storage tank should be located as close as possible to the most frequently used hot water outlets to minimise water wastage and heat loss Also consider that the solar collector...

Page 18: ...n wear of the P TR valve Approved pressure limiting valves rated at 500kPa must be fitted if the mains water supply pressure exceeds 500kPa A combination non return isolating valve and strainer is fit...

Page 19: ...pansion control valve and tee to the cold water inlet connection at the bottom of the hot water storage tank A pressure limiting valve is required if the water supply pressure exceeds 500kPa Fit the s...

Page 20: ...8 Solar collectors Supplied by Installer 2 DN15 Solar return pipe insulation connections 5 DN20 copper tube 20mm thick insulation connections 6 Gas supply pipe Isolating valve Disconnection union fitt...

Page 21: ...external installation For external installation the hot water storage tank should be mounted on a concrete base at least 50 mm thick in accordance with AS NZS 3500 4 clause 4 5 3 or on well seasoned...

Page 22: ...connection details The installation of the electric boosted Stratco SolarcoreTM hot water system is now complete Follow the commissioning procedure carefully to ensure the electric boosted solar hot...

Page 23: ...e limiting valve 9 DN15 Water supply pipe connections 10 DN15 Solar flow pipe insulation connections 17 Tempering valve 18 Hot water non return valve 19 240V Power Supplied in Kit 1 Hot temperature se...

Page 24: ...red green to show the pump is running Press the button to exit the settings menue until TC and TS are shown in the display OUTDOOR CONTROLLER Press and hold the pump button The circulating pump shoul...

Page 25: ...he power points for the electronic controller circulating pump or the water supply For gas boosted systems switch off the power points for the gas booster To ensure frost protection do not switch off...

Page 26: ...nk Check mains water isolating valve to inlet of hot water storage tank is open Check mains water isolating valve at water meter is open Check water flow at a cold water tap and contact the water supp...

Page 27: ...the solar collector should be checked for vacuum every 5 years This is indicated by a silver coating at the bottom of the glass tube If the bottom of the glass tube has turned white or clear the glas...

Page 28: ...d systems or isolate power supply to the heating element at the mains for electric boosted systems Close the isolating valve on the cold water supply to the hot water storage tank Disconnect the elbow...

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